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Range Road rr series User manual

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1
Range Road RR Series
Semi-Automatic Firewood
Processor
Crated Unit
Assembly Manual
2
1) Undo 8 -18mm x 19mm Nuts and bolts , 2 on each leg of top frame
2) Lift top of Metal crate off and move out of work area.
3) Remove Shrinkwrap.
3
4) Unwrap Wheels. (2)
a) Remove bag containing Bearing, washer, nut, cotter key and cap, place on workbench, set
unwrapped wheels out of the way.
5) Unwrap the following, place on workbench
a) sawdust chute
b) sawbar engagement arm
c) toolbox
d) fenders (2)
e) bar oil container, do not misplace the loose hose
4
f) towbar jack
6) Cut tiewrap holding safety covers together
7) Unwrap the following, place on workbench
a) small safety cover
b) large safety cover
c) splitter bar height adjusters and lever. (3 pieces)
d) chain engagement/speed lever
5
8) Cut tiewraps holding components at base of processor
9) Remove and unwrap the following, place out of way
a) log roller arm
b) axle
c) tripod leg
d) towbar
10) Lift processor off crate with forklift or crane, make sure that straps will not catch anything on unit when
tightened and that unit will be balanced.
Lift high enough to be able to install Axle, Wheels and Tripod
11) Remove lower crate from work area
12) Install Tripod leg at front of processor
6
13) Loosen Axle retention Bolts and lock nuts (18mm x 18mm)
14) Slide Axle through tube, make sure the bolt holes face upwards, the inner bolt hole on the battery side should be
approx. 3” from tube, tighten bolt to 75 ft. lb., tighten lock nut, repeat on opposite side
15) Grease wheel bearings
16) Install Wheel on axle
a) Install Bearing, then washer
7
b) Screw on Castle Nut make sure to line threads up
17) Tighten castle nut until nut is snug and wheel is hard to turn, then back the nut off ¼ turn until cotter pin hole
lines up.
18) Insert cotter pin and bend
19) Install hub cap, use a rubber mallet to press into place
20) Grease wheel hub generously through grease zerk on back of hub
Repeat on opposite side
21) Lower unit to floor
8
22) Install sawdust chute 10mm Nut x Phillips Screw
22) Cut tiewrap on sawbar so it can move freely (if required)
23) Bend ends of spring outwards if you want more tension on sawbar, this makes the sawbar harder to pull but
returns it to the up position quicker. Hook sawbar return spring into slot.
24) Connect hydraulic hose to saw motor, make sure hose is routed cleanly and not rubbing, connect hoses marked
“A” and “B” to the ports marked “A” and “B”.
2
9
5) Remove 10mm bolt and nut from holder above trough, keep plastic tube as well
26) Remove and keep cotter pin from large safety cage round bar
27) Put large safety cage cover into place, slide through hole in processor
drop the other end into the u clamp that you removed the 10mm bolt from
10
28) Re-install cotter pin
29) Re-install 10mm Bolt, tubing and nut, snug up nut, do not tighten
30) Remove 3 – 13mm Bolts and nuts for chain safety cover, make sure rear mount is slotted for cover to move
upwards for clearance as chain stretches
31) Remove 2 – 10mm Bolts and nuts for front safety cover, save plastic tubing