Ranger design 84-U0063 User manual

INSTALLATION GUIDE
84-U0063 Fold-Away post with foot

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QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
q1.1 Setup...............................................................................................................................................
q1.2 Post Assembly................................................................................................................................
3 - 4
6-7
Phase 1 - Assembly
Phase 2 - Installation
q2.1 Attach Wall Bracket To The Posts..................................................................................................
q2.2 Mark Hole For Plusnut...................................................................................................................
q2.3 Attach Plusnut................................................................................................................................
q2.4 Fold-Away Installation....................................................................................................................
8
9
10 - 11
12-13
qCordless Impact
qCordless Drill
qTape Measure
qMarker
q1/2" Socket
q1/2" Drill Bit w/ Drill Collar ( Set at 1/2" )
q3/8" Driver Bit
qKnife
qPlusnut Tool / Plusnut Gun ( 5/16" )

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PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.2 Verify all parts are present.
Item No. Description Qty.
84-010 Feet 2
84-011 Top Bracket 4
84-012 Middle Bracket 2
84-014 Post ( 63" ) 2
84-015 Threaded Plate 4
94-3057 Assembly Fastener Kit 2
96-3039 Install Fastener Kit 2
1.1.1 Unpack components; compare with the bill of materials.
84-U0063
2×
84-010
84-012
84-011
84-014

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94-3057 Fastener Assembly
96-3039 Fastener Assembly
2×
2×
6×6×
Hex Bolt
5/16"-18 × 3/4"
GR-5 ZINC
# 90-204
2×2×
Hex Bolt
5/16"-18 × 2"
GR-5 ZINC
# 90-224
# 94-116
Serrated Nut
5/16"-18
ZINC
8×8×
8×8× # 98-116
Flat Washer
5/16"
ZINC
# 98-170 Spacer
NYLON
8×8×
6×6×
2×2×
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
#90-224 Hex Bolt 5/16" × 2"
#98-116 Flat Washer
#98-170 Spacer
#94-116 Serrated Nut
6×6×
Hex Bolt
5/16"-18 × 1 - 1/4"
GR-5 ZINC
# 90-212
# 98-116
Flat Washer
5/16"
ZINC
8×8×
# 98-122
Lock Washer
5/16"
ZINC
8×8×
Plusnut
5/16"
# 94-132
8×8×
2×2×
Hex Bolt
5/16"-18 × 1 - 3/4"
GR-5 ZINC
# 90-011
6×6×
Spacer
0.375" ID, × 1.0" OD × 0.25" L
NYLON
# 98-157
#90-212 Hex Bolt 5/16" × 1-1/4"
#98-122 Lock Washer
#98-116 Flat Washer
#94-132 Plusnut
6×6×
2×2×
#94-132 5/16" Plusnut
#90-011 Hex Bolt 5/16" × 1-3/4"
#98-122 Lock Washer
#98-116 Flat Washer
#98-157 Spacers
( QTY = Gap beTween floor and end panel )

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HARDWARE USED
8×
TOOLS
qCordless Impact
q1/2" Socket
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
1.2.3 Attach the foot to the post.
84-014
84-010
PHASE 1 – ASSEMBLY
1.2 POST ASSEMBLY

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1.2.4 Attach 2 threaded plates to each post.
HARDWARE USED
4×
TOOLS
qCordless Impact
q1/2" Socket
#90-204 Hex Bolt 5/16" × 3/4"
#98-122 Lock Washer
#98-116 Flat Washer
3rd hole of threaded plate from the top
inside
84-015
10-7/8"
or
7 Hole Space
12 - 1/2"
or
8 Hole Space

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From
To
1.2.5 Attach the shelf trays to the posts.
HARDWARE USED
16×
TOOLS
qCordless Impact
q1/2" Socket
#90-204 Hex Bolt 5/16" × 3/4"
#98-122 Lock Washer
#98-116 Flat Washer
8hole space
9hole space
9hole space
7hole space
• Please note that 96-3038
hardware is included inside
the box of 84-U1830.

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PHASE 2 – INSTALLATION
2.1 ATTACH WALL BRACKETS TO THE POSTS
2.1.1 • Lift the assembled fold-away to the vehicle, then put it in place.
• Attach the top and middle bracket to the posts.
NOTE: Make sure that the posts stand vertical.
horizontal rail
84-012
84-011
HARDWARE USED
4× for middle bracket
HARDWARE USED
4× for top bracket
TOOLS
qCordless Impact
q1/2" Socket
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
#90-224 Hex Bolt 5/16" × 2"
#98-116 Flat Washer
#98-170 Spacer
#94-116 Serrated Nut

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2.2.1 After attaching the brackets mark the holes on the wall brackets and feet to the vehicle.
Mark 2 holes of the top and middle
wall brackets on the vehicle horizontal
rim.
Mark the 2 holes of the feet on the
vehicle floor.
TOOLS
qMarker
TOOLS
qMarker
mark
mark
PHASE 2 – INSTALLATION
2.2 MARK HOLE FOR PLUSNUT

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2.3.1 • Lift the assembled fold-away on the side.
• Drill all the mark using 1/2" drill bit w/ drill collar, then attach plusnuts to the holes.
PHASE 2 – INSTALLATION
2.3 ATTACH PLUSNUTS
Drill all the marks then, attach plusnuts to the
holes.
HARDWARE USED
14×
#94-132 Plusnut
TOOLS
qCordless Drill
q1/2" Drill Bit w/ Drill Collar ( Set at 1/2" )
qPlusnut Tool ( 5/16" )
plUs nUt
DRILL COLLAR
( SeT aT 1/2")
WARNING: Before drilling, ensure that you will not hit any critical parts of the vehicle like the Gas tank,
Wiring Harness and Hose.
NOTE: Use 1/2" drill bit with drill collar to stop drill at 1/2" depth.