Ranger design C4-BA11-4 User manual

INSTALLATION GUIDE
C4-BA11-4 BOTTLE HOLDER

QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
q1.1 Setup...............................................................................................................................................
q1.2 Bottle holder Assembly....................................................................................................................
3 - 5
6
Phase 1 - Assembly
Phase 2 - Installation
7
8
9 - 10
11 - 12
13 - 14
q2.1 Attach Wall Brackets To The End Panels........................................................................................
q2.2 Mark Holes For Plus Nuts...............................................................................................................
q2.3 Attach Plus Nuts.............................................................................................................................
q2.4 Attach Bottle holder To The Floor...................................................................................................
q2.5 Attach Wall Brackets......................................................................................................................
qCordless Impact
qCordless Drill
qTape Measure
qMarker
q1/2" Socket
q1/2" Drill Bit w/ Drill Collar ( Set at 1/2" )
q3/8" Driver Bit
qKnife
qPlusnut Tool / Plusnut Gun ( 5/16" )

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PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.
1.1.2 Verify all parts are present.
Item No. Description Qty.
6098 Strap 4
40 - 715 Bracket Head 2
40 - 716 Bracket Arm 2
40 - 742 End Panel ( Left ) 1
40 - 743 End Panel ( Right ) 1
53 - 609 V Shelf 4
94- 5027 Assembly Fastener Kit 1
96 - 5022 Install Fastener Kit 1
BILL OF MATERIALS
40 - 742
6098
40 - 743
40 - 716
40 - 715
53 - 609

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94 - 5027 Fastener Kit Fastener Assembly
1.1.3 Fastener kits.
Hex Bolt
5/16"-18 × 3/4"
GR-5 ZINC
# 90-204
8×8×
Hex Bolt
5/16"-18 × 1/2"
GR-5 ZINC
# 90-200
16×16×
# 94-116
Serrated Nut
5/16"-18
ZINC
24×24×
24×24× # 98-116
Flat Washer
5/16"
ZINC
#90-200 Hex Bolt 5/16" × 1/2"
#98-116 Flat Washer
#94-116 Serrated Nut
16×16×
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
8×8×

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96 - 5022 Fastener Kit Fastener Assembly
4×4×
#90-212 Hex Bolt 5/16" × 1-1/4"
#98-122 Lock Washer
#98-116 Flat Washer
#94-132 5/16" Plusnut
#94-132 5/16" Plusnut
4×4×
#90-011 Hex Bolt 5/16" × 1-3/4"
#98-122 Lock Washer
#98-116 Flat Washer
#98-157 Spacers
( QTY = Gap beTween floor and end panel )
4×4×
Spacer
0.375" ID, × 1.0" OD × 0.25" LONG
NYLON
# 98-157
Hex Bolt
5/16"-18 × 1 - 1/4"
GR-5 ZINC
# 90-212
4×4×
Hex Bolt
5/16"-18 × 1-3/4"
GR-5 ZINC
# 90-011
4×4×
Plusnut
# 94-132
8×8×
8×8× # 98-116
Flat Washer
5/16", O.D. 7/8"
ZINC
8×8× # 98-122
Lock Washer
5/16"
ZINC

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TOOLS
qCordless Impact
q1/2" Socket
1.2.1 Attach both panels to the shelf trays.
PHASE 1 – ASSEMBLY
1.2 BOTTLE HOLDER ASSEMBLY
10 - 3/16"
10"
10"
10"
53 - 609
IMPORTANT: Assemble the cabinet on a protected clean surface to avoid scratching.
HARDWARE USED
16× 94 - 5027
#90-200 Hex Bolt 5/16" × 1/2"
#98-116 Flat Washer
#94-116 Serrated Nut

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1.2.2 Attach the straps to the end panels.
NOTE: Hand-tighten the bolts for adjustment.
1.2.3 Attach the bracket head to the bracket arm.
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
4× hand-tighten the bolts
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
40 - 716
40 - 715
×2

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PHASE 2 – INSTALLATION
2.1 ATTACH WALL BRACKETS TO THE END PANELS
2.1.1 • Place the assembled bottle holder into the vehicle, at the desired location.
• Attach the bracket arm to the panels aligning the bracket head along the horizontal rim of the vehicle.
HORIZONTAL RIM
BRACKET HEAD
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
4× hand-tighten the bolts
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut

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2.2.1 After attaching the brackets, mark the plus nut location on the vehicle rim.
PHASE 2 – INSTALLATION
2.2 MARK HOLES FOR PLUS NUTS
TOOLS
qMarker
TOOLS
qMarker
MARK
Mark the 2 holes locating each end
panel to the vehicle oor.
MARK
Mark the 2 holes locating bracket
head on the vehicle horizontal rim.
NOTE: If you are using Ranger oor,
please go to page 12.
NOTE: If you are using Ranger wall
kit, please go to page 14.

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PHASE 2 – INSTALLATION
2.3 ATTACH PLUS NUTS
2.3.1 • Move the assembled bottle holder on the side.
• Drill all the marks using 1/2" drill bit w/ drill collar, then insert the plus nuts.
WARNING: Before drilling, ensure that you will not hit any critical parts of the vehicle such as the Gas tank,
Wiring Harness and Hose.
NOTE: Use 1/2" drill bit with drill collar to stop drill at 1/2" depth.
PLUSNUT
DRILL COLLAR
( seT aT 1/2")
Drill all the marks then, attach plus nuts to the
holes.
HARDWARE USED
8×
TOOLS
qCordless Drill
q1/2" Drill Bit w/ Drill Collar ( Set at 1/2" )
qPlus Nut Tool ( 5/16" )
#94-132 Plus Nut