Ransburg 75584 User manual

SERVICE MANUAL

LN-9214-00.2LN-9214-00.2

LN-9214-00.2

DIGITDIGIT

DIGITALAL

ALAL

AL NODE ADAPTERNODE ADAPTER

NODE ADAPTERNODE ADAPTER

NODE ADAPTER

MODEL:MODEL:

MODEL: 7558475584

7558475584

75584

IMPORIMPOR

IMPORTT

TT

TANTANT

ANTANT

ANT: Before using this equipment,: Before using this equipment,

: Before using this equipment,: Before using this equipment,

: Before using this equipment,

carefully read SAFETY PRECAUTIONS,carefully read SAFETY PRECAUTIONS,

carefully read SAFETY PRECAUTIONS,

starting on page 1, and all instructions instarting on page 1, and all instructions in

starting on page 1, and all instructions in

this manual. Keep this Service Manual forthis manual. Keep this Service Manual for

this manual. Keep this Service Manual for

future reference.future reference.

future reference.

NOTE:NOTE:

NOTE: This manual has been changed from revision LN-9214-00.1LN-9214-00.1

LN-9214-00.1LN-9214-00.1

LN-9214-00.1 to revision LN-9214-00.2LN-9214-00.2

LN-9214-00.2LN-9214-00.2

LN-9214-00.2.

Reasons for this change are noted under “Manual Change Summary” inside the back

cover of this manual.

LN-9214-00.2

SAFETY:SAFETY:

SAFETY:

SAFETYPRECAUTIONS.........................................................................................................

HAZARDS/SAFEGUARDS.......................................................................................................

PAGEPAGE

PAGE

INTRODUCTION:INTRODUCTION:

INTRODUCTION:

CONTENTSCONTENTS

CONTENTS

GENERALDESCRIPTION.......................................................................................................

ENVIRONMENTAL/PHYSICAL SPECIFICATIONS................................................................

CONNECTION SPECIFICATIONS..........................................................................................

ELECTRICALSPECIFICATIONS.............................................................................................

INSTALLATION:INSTALLATION:

INSTALLATION:

CONNECTIONS AND CONFIGURATIONS............................................................................

E1,E2JUMPERS......................................................................................................................

SWITCHSETTINGS..................................................................................................................

OPERATION:OPERATION:

OPERATION:

MODESOFOPERATION.........................................................................................................

DIGITALMAX.MODE...............................................................................................................

DIGITALMIN.MODE.................................................................................................................

ATOMIZERMAX.MODEBTR..................................................................................................

ATOMIZERMAX.MODEBTW.................................................................................................

ATOMIZERMIN.MODEBTW...................................................................................................

ATOMIZERMIN.MODEBTR...................................................................................................

1-31-3

1-3

4-54-5

4-5

6-86-8

6-8

9-149-14

9-14

1

2

4

5

6

7

8

9

10

11

12

13

14

Digital Node Adapter - Contents

MAINTENANCE:MAINTENANCE:

MAINTENANCE: 1515

1515

15

TROUBLESHOOTING GUIDE................................................................................................. 15

PARTS IDENTIFICATION:PARTS IDENTIFICATION:

PARTS IDENTIFICATION: 16-1716-17

16-1716-17

16-17

PARTNUMBERS...................................................................................................................... 16

WARRANTY POLICIES:WARRANTY POLICIES:

WARRANTY POLICIES: 1818

1818

18

LIMITEDWARRANTY............................................................................................................... 18

APPENDIX:APPENDIX:

APPENDIX: 19-2219-22

19-2219-22

19-22

PAINT AND SOLVENT SPECIFICATIONS..............................................................................

ITW RANSBURG VISCOSITY CONVERSION CHART..........................................................

VOLUMETRIC CONTENT OF HOSE OR TUBE.....................................................................

19

20

22

LN-9214-00.2

SAFETYSAFETY

SAFETY

Digital Node Adapter - Safety

SAFETY PRECAUTIONSSAFETY PRECAUTIONS

SAFETY PRECAUTIONS

Before operating, maintaining or servicing any

ITW Ransburg electrostatic coating system,

read and understand all of the technical and

safety literature for your ITW Ransburg prod-

ucts. This manual contains information that is

important for you to know and understand. This

information relates to USER SAFETY and PRE-

VENTING EQUIPMENT PROBLEMS. To help

you recognize this information, we use the fol-

lowing symbols. Please pay particular attention

to these sections.

A WARNING! states information to alert youA WARNING! states information to alert you

A WARNING! states information to alert you

to a situation that might cause serious injuryto a situation that might cause serious injury

to a situation that might cause serious injury

if instructions are not followed.if instructions are not followed.

if instructions are not followed.

A CAUTION! states information that tellsA CAUTION! states information that tells

A CAUTION! states information that tells

how to prevent damage to equipment orhow to prevent damage to equipment or

how to prevent damage to equipment or

how to avoid a situation that might causehow to avoid a situation that might cause

how to avoid a situation that might cause

minor injury.minor injury.

minor injury.

A NOTE is information relevant to the proce-A NOTE is information relevant to the proce-

A NOTE is information relevant to the proce-

dure in progress.dure in progress.

dure in progress.

While this manual lists standard specifications

and service procedures, some minor deviations

may be found between this literature and your

equipment. Differences in local codes and plant

requirements, material delivery requirements,

etc., make such variations inevitable. Compare

this manual with your system installation draw-

ings and appropriate ITW Ransburg equipment

manuals to reconcile such differences.

Careful study and continued use of this manual

will provide a better understanding of the equip-

ment and process, resulting in more efficient op-

eration, longer trouble-free service and faster,

easier troubleshooting. If you do not have the

manuals and safety literature for your Ransburg

system, contact your local ITW Ransburg rep-

resentative or ITW Ransburg.

> The user MUSTMUST

MUSTMUST

MUST read and be familiar

with the Safety Section in this manual and

the ITW Ransburg safety literature therein

identified.

>ThismanualMUSTMUST

MUSTMUST

MUSTbereadandthorough-

ly understood by ALLALL

ALLALL

ALL personnel who oper-

ate,cleanormaintainthisequipment! Spe-

cial care should be taken to ensure that the

WARNINGSWARNINGS

WARNINGS and safety requirements for

operating and servicing the equipment are

followed. The user should be aware of and

adhere to ALLALL

ALLALL

ALL local building and fire codes

and ordinancesas wellas NFPA 33 SAFE-NFPA33 SAFE-

NFPA33 SAFE-NFPA 33 SAFE-

NFPA33 SAFE-

TY STANDARD, 2000 EDITION,TY STANDARD, 2000 EDITION,

TY STANDARD, 2000 EDITION, prior

toinstalling,operating,and/orservicingthis

equipment.

> Thehazardsshownonthefollowingpage

may occur during the normal use of this

equipment. Please read the hazard chart

beginningonpage 2.

W A R N I N GW A R N I N G

W A R N I N G

!!

!

W A R N I N GW A R N I N G

W A R N I N G

!!

!

11

1

LN-9214-00.2

AREAAREA

AREA

Tellswhere

hazards may occur.

HAZARDHAZARD

HAZARD

Tells what the hazard is. SAFEGUARDSSAFEGUARDS

SAFEGUARDSSAFEGUARDS

SAFEGUARDS

Tells how to avoid the hazard.

Spray AreaSpray Area

Spray Area

Improperoperationormaintenance

may create a hazard.

Personnelmustbeproperlytrained

in the use of this equipment.

Personnelmustbegiventraininginaccordancewith

the requirements of NFPA-33, Chapter 16, 2000

edition.

Instructionsandsafetyprecautionsmustbereadand

understoodprior to using this equipment.

Comply with appropriate local, state, and national

codesgoverningventilation,fireprotection,operation

maintenance,andhousekeeping. OSHAreferences

are Sections 1910.94 and 1910.107. Also refer to

NFPA-33,2000editionandyourinsurancecompany

requirements.

General Use andGeneral Use and

General Use and

MaintenanceMaintenance

Maintenance

FireHazard

Improperorinadequateopera-

tionandmaintenanceprocedures

will cause a fire hazard.

Protectionagainstinadvertentarc-

ing that is capable of causing fire

or explosion is lost if any safety

interlocksare disabled during op-

eration. Frequent power supply

shutdown indicates a problem in

the system requiring correction.

Fireextinguishingequipmentmustbepresentinthe

sprayareaand tested periodically.

Spray areas must be kept clean to prevent the

accumulationofcombustibleresidues.

Smoking must never be allowed in the spray area.

The high voltage supplied to the atomizer must be

turnedoffpriortocleaning,flushingormaintenance.

When using solvents for cleaning:

Thoseusedforequipmentflushingshouldhaveflash

points equal to or higher than those of the coating

material.

Those used for general cleaning must have flash

pointsabove100oF(37.8oC).

Spray booth ventilation must be kept at the rates

requiredbyNFPA33,2000Edition,OSHAandlocal

codes. In addition, ventilation must be maintained

during cleaning operations using flammable or

combustible solvents.

Electrostatic arcing must be prevented.

Test only in areas free of combustible material.

Testingmayrequirehighvoltagetobeon,butonlyas

instructed.

Non-factory replacement parts or unauthorized

equipment modifications may cause fire or injury.

If used, the key switch by-pass is intended for use

only during set-up operations. Production should

never be done with safety interlocks disabled.

Neveruseequipmentintendedforuseinwaterborne

installations to spray solvent based materials.

Digital Node Adapter - Safety

22

2

LN-9214-00.2

AREAAREA

AREA

Tellswhere

hazards may occur.

HAZARDHAZARD

HAZARD

Tells what the hazard is. SAFEGUARDSSAFEGUARDS

SAFEGUARDSSAFEGUARDS

SAFEGUARDS

Tells how to avoid the hazard.

ElectricalElectrical

Electrical

EquipmentEquipment

Equipment Highvoltageequipmentisutilized.

Arcing in areas of flammable or

combustiblematerialsmayoccur.

Personnel are exposed to high

voltage during operation and

maintenance.

Protection against inadvertent

arcing that may cause a fire or

explosion is lost if safety circuits

aredisabledduringoperation.

Frequentpowersupplyshut-down

indicatesaproblemin thesystem

whichrequirescorrection.

Anelectricalarccanignitecoating

materials and cause a fire or

explosion.

Thepower supply, optional remote controlcabinet,

and all other electrical equipment must be located

outside Class I or II, Division 1 and 2 hazardous

areas. Refer to NFPA No. 33, 2000 Edition.

TurnthepowersupplyOFFbefore working on the

equipment.

Test only in areas free of flammable or combustible

material.

Testing may require high voltage to be on, but only

as instructed.

Production should never be done with the safety

circuits disabled.

Before turning the high voltage on, make sure no

objects are within the sparking distance.

Spray Area /Spray Area /

Spray Area /

High VoltageHigh Voltage

High Voltage

EquipmentEquipment

Equipment

Thisisahighvoltageungrounded

devicethatcanproduceelectrical

arcs capable of igniting coating

materials.

Partsbeingsprayedmustbesupportedonconveyors

orhangersandbegrounded. Theresistancebetween

the part and ground must not exceed 1 megohm.

(ReferenceNFPA Bulletin No. 33, 2000 Edition.)

A safe distance must be maintained between the

partsbeingcoatedandtheatomizerbell. Adistance

ofatleast1inchforeach10kVofpowersupplyoutput

voltage is required at all times.

Parts must be supported so that they will not swing

andreduce the clearance specified above.

All electrically conductive objects in the spray area,

with the exception of those objects required by the

process to be at high voltage, must be grounded.

Unless specifically approved for use in hazardous

locations, the power supply and other electrical

equipmentmustnotbeused in Class I, Division 1 or

2 locations.

Digital Node Adapter - Safety

33

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LN-9214-00.2

ConnectionsConnections

Connections

PLC I/O:PLC I/O:

PLC I/O: 3positionpluggable

terminal strip on DAIF at

backplane connector

Module I/O:Module I/O:

Module I/O: 96-pin DIN 41612

connector

Diagnostic:Diagnostic:

Diagnostic: 10-pin flat cable connect-

or on DAIF

Digital Node Adapter - Introduction

INTRODUCTIONINTRODUCTION

INTRODUCTION

Environmental / PhysicalEnvironmental / Physical

Environmental / Physical

Temp. Operating:Temp. Operating:

Temp. Operating: 0oto 55oC

Storage:Storage:

Storage: -40oC to 85oC

Humidity:Humidity:

Humidity: 95% Non-Condensing

Size:Size:

Size: 100 x 160mm

Eurocard module,

35mmwide

SPECIFICASPECIFICA

SPECIFICATIONSTIONS

TIONSTIONS

TIONS

GENERAL DESCRIPTIONGENERAL DESCRIPTION

GENERAL DESCRIPTION

Each Node Adapter Module can be character-

ized by the same basic block diagram. This

has three parts: (1) RIO interface, (2) central

processor, and (3) input/output circuits.

The RIO interface contains some Allen-Bradley

(A-B) components which are licensed to ITW.

These are designed specifically to communicate

with the proprietary protocol of the RIO serial

link. The central component of this block is an

application specific IC (ASIC) which is capable

of formatting the RIO information for use by the

central processor. The actual termination of the

RIO cable is made to an Interface Board at the

rear of the Node Adapter Module location. An

82 Ohm resistor is provided on the Interface

Board to terminate the RIO cable. Where the

RIO cable is daisy-chained to more than one

Node Adapter, only the last connection point in

the daisy-chain should be terminated by moving

the associated switch to the “TERM” position.

The core of the central processor is an 8032 mi-

croprocessor which communicates with the A-B

ASIC. The 8032 provides an RS-422 port from

which diagnostic functions are accomplished

via internal “debugger” software. The main soft-

ware program, which includes the “debugger”

functions, is contained in an Erasable Program-

mable Read-Only Memory (EPROM). The

EPROM’s for each Node Adapter are of course

unique for its application.

TheRIOinterfaceandcentralprocessorhardware

blocks for each Node Adapter are very similar.

The similarity ends at the input/output circuits, as

they are unique for each module. In each, some

data processing circuitry transfers information

betweenthecentralprocessorandthenecessary

input/output devices. Depending on the Node

Adapter Module, these devices may be A/D

convertors, D/A convertors, data bus managers,

multiplexeror demultiplexers.

44

4

LN-9214-00.2

ElectricalElectrical

Electrical

Power Required:Power Required:

Power Required: 24 VDC at 80 mA

SIGNAL LEVELSSIGNAL LEVELS

SIGNAL LEVELS

PLC I/O:PLC I/O:

PLC I/O: - Compatible with Allen-Bradley RIO

- RIO termination resistor is switchable option on DAIF

DIGITAL MODE (Communication with 75119-02 Digital Module)DIGITAL MODE (Communication with 75119-02 Digital Module)

DIGITAL MODE (Communication with 75119-02 Digital Module)

Output:Output:

Output: 5Vsignal level: 8-bit data bus, 12 discrete outputs (10 Strobe, 2

Lockout)

PLC I/O:PLC I/O:

PLC I/O:

(Max. Mode):(Max. Mode):

(Max. Mode): Up to 82 points in output address, 3/4 logical rack

(Min. Mode):(Min. Mode):

(Min. Mode): Up to 41 points in output address, 1/2 logical rack

Application:Application:

Application:

(Max. Mode):(Max. Mode):

(Max. Mode): DGNA communicates to up to five Digital Modules via 74847, mother

board, and up to five additional Digital Modules in second 74847,

mother board, via DACAB. One DAIF (Digital configuration) is

required for each DGNA and one DACAB is used to connect between

DAIF and second mother board. The slot 5 and slot 10 Digital

Modules may be replaced by A10204-01, Discrete Modules, when

74787-00S, mother board, is used.

(Min. Mode):(Min. Mode):

(Min. Mode): DGNA communicates to up to five Digital Modules via 74847, mother

board. One DAIF (Digital configuration) is required for each DGNA.

ATOMIZER MODEATOMIZER MODE

ATOMIZER MODE

Output:Output:

Output: 5Vsignal level: 8-bit data bus, 30 discrete outputs (10 Strobe, 20

Function Select)

0-10 V signal level: 20 analog outputs

PLC I/O:PLC I/O:

PLC I/O:

(Max. Mode):(Max. Mode):

(Max. Mode): Up to 10 BTW (speed command), 30 BTR (status/speed feedback/

pressure feedback), 1/2 logical rack

(Min. Mode):(Min. Mode):

(Min. Mode): Up to 5 BTW (speed command), 15 BTR (status/speed feedback/

pressure feedback), 1/4 logical rack

Application:Application:

Application:

(Max. Mode):(Max. Mode):

(Max. Mode): DGNA communicates to up to five 74944, Atomizer Modules, via

74847, mother board, and up to five additional Atomizer Modules in a

second 74847, mother board, via DACB. One DAIF (Atomizer config-

uration) is required for each DGNA and one DACB is used to connect

between DAIF and second mother board.

(Min. Mode):(Min. Mode):

(Min. Mode): DGNA communicates to up to five 74944, Atomizer Modules, via

74847, mother board. One DAIF (Atomizer configuration) is required

for each DGNA.

DIAGNOSTICDIAGNOSTIC

DIAGNOSTIC RS-422 port, manual input/output capability, may be used as main

communication port

Digital Node Adapter - Introduction

55

5

LN-9214-00.2

Digital Node Adapter - Installation

INSTINST

INSTALLAALLA

ALLAALLA

ALLATIONTION

TIONTION

TION

CONNECTIONS ANDCONNECTIONS AND

CONNECTIONS AND

CONFIGURACONFIGURA

CONFIGURATIONSTIONS

TIONSTIONS

TIONS

Input PowerInput Power

Input Power

Required input power is regulated 24 VDC

which is supplied by the mother board of the

rack which contains the Node Adapter. An on

board dc-dc converter makes 5 VDC for the

modules logic level circuits. In the 74847-00

Mother Board, connect the 24 VDC supply to

TB1-4 (+) and TB1-3 (-).

Remote I/ORemote I/O

Remote I/O

The connection of the Allen-Bradley Remote I/O

(RIO)ismadetotheDigital/AnalogInterface(DAIF)

Board. This is plugged into the Node Adapter

connector at the rearrear

rearrear

rear of the mother board. The

RIO cable wires are connected to J1 on the DAIF

as shown in Figure 1. The RIO cable may be

“daisy-chained” from one node to another per

Allen-Bradleyinstallationspecifications. Wherea

termination resistor is specified, usually the last

terminationpointinachain,theresistorR1onthe

DAIF board may be connected by placing switch

SW1tothe“TERM”position. Thisconnectsthe82

Ohm resistor across blue and clear, appropriate

for 230 k baud rate. If the RIO is configured for

another baud rate, place SW1 in the “OPEN”

position, and connect the appropriate resistor

directly across J1 “BLU” and “CLR”.

DAIF Board JumpersDAIF Board Jumpers

DAIF Board Jumpers

The DAIF board is used with the Digital Node

Adapter. It is configured for each application by

positioning jumpers E1 and E2. Figure 2b

shows the correct jumper position for Digital

Node Adapter communication to the FloTronics

Atomizer Fiber Optic Speed Control Module.

Figure 2a shows the correct jumper position for

Digital Node Adapter communication to the

FloTronics Digital Air Control Module.

Connection to Slave Half-RackConnection to Slave Half-Rack

Connection to Slave Half-Rack

The Digital Node Adapter communicates to five

FloTronicsDigitalorAtomizerModulesviaitsown

motherboard. Itcancommunicatetoanadditional

mother board with modules (slave half-rack) by

connectingtheDigital/Analogcable(DACAB)from

J2 on the DAIF board to J1 on the slave half-rack

motherboard.

Node AdapterNode Adapter

Node Adapter

Addressing / ConfigurationAddressing / Configuration

Addressing / Configuration

The Digital Node Adapter must be set for the

appropriate RIO address. The rack address

and starting quarter are set by switch SW2 as

shown in Figure 3. The Operating Mode, Last

State, Baud Rate and Rack Size are set by

positions 1-5 on switch SW1 as shown in Figure

3.

Figure 1: Remote I/O ConnectionsFigure 1: Remote I/O Connections

Figure 1: Remote I/O Connections

RIO WireRIO Wire

RIO Wire

Blue

Bare

Clear

DAIF J1 PositionDAIF J1 Position

DAIF J1 Position

BLU

SHLD

CLR

66

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Digital Node Adapter - Installation

Figure 2a: E1, E2 Jumpers For Use With 75119-02, Digital ModulesFigure 2a: E1, E2 Jumpers For Use With 75119-02, Digital Modules

Figure 2a: E1, E2 Jumpers For Use With 75119-02, Digital Modules

Figure 2b: E1, E2 Jumpers For Use With 74944-100, Atomizer ModulesFigure 2b: E1, E2 Jumpers For Use With 74944-100, Atomizer Modules

Figure 2b: E1, E2 Jumpers For Use With 74944-100, Atomizer Modules

77

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Digital Node Adapter - Installation

Figure 3: Digital Node Adapter Module Switch SettingsFigure 3: Digital Node Adapter Module Switch Settings

Figure 3: Digital Node Adapter Module Switch Settings

88

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Digital Node Adapter - Operation

OPERAOPERA

OPERATIONTION

TIONTION

TION

MODES OF OPERAMODES OF OPERA

MODES OF OPERATIONTION

TIONTION

TION

The Digital Node Adapter (DGNA) is designed

to work in four different modes of operation.

This section will describe these modes. The

modules are located in a 74749 rack. The rack

has 12 slots numbered 0 to 11 from left to right,

viewed from the front.

Digital Max. Mode (Mode 1)Digital Max. Mode (Mode 1)

Digital Max. Mode (Mode 1)

ThismodeallowstheDGNAtocommunicatewith

upto10FloTronicsDigitalAirControlModules(up

to80digitalairoutputs). TheDGNAisconfigured

for 3/4 logical rack of PLC space. The DGNA is

locatedinslot0(left-handmostslot)ofa74749-17

rack. DigitalModules are located in slots 1-5 and

7-11,withslot6empty. ADigital/AnalogInterface

(DAIF)board is located from therearin slot 0 and

a Digital/Analog Cable is connected from DAIF

connector J2 to the J1 connector next to slot 6.

The PLC I/O location map for this mode is shown

in Figure 4.

Digital Min. Mode (Mode 2)Digital Min. Mode (Mode 2)

Digital Min. Mode (Mode 2)

ThismodeallowstheDGNAtocommunicatewith

upto 5FloTronics Digital AirControl Modules (up

to40digitalairoutputs). TheDGNAisconfigured

for ½ logical rack of PLC space. The DGNA is

located in slot 0 if Digital Modules are located in

slots 1-5 or slot 6 if Digital Modules are located in

slots 7-11 of a 74749 rack. A DAIF board is used

behind the DGNA for the RIO connection, but no

DACABisneeded. ThePLCI/O location map for

the mode is shown in Figure 5.

Atomizer Max. Mode (Mode 3)Atomizer Max. Mode (Mode 3)

Atomizer Max. Mode (Mode 3)

ThismodeallowstheDGNAtocommunicatewith

up to 10 FloTronics Atomizer Speed Control

Modules. The DGNA is configured for 1/2 logical

rack of PLC space. The DGNA is located in slot

0(left-handmostslot)ofa74749-17rack. Atomizer

Modulesarelocatedinslots1-5and7-11,withslot

6empty. A Digital/Analog Interface (DAIF) board

is located from the rear in slot 0 and a Digital/

Analog Cable is connected from DAIF connector

J2 to the J1 connector next to slot 6. The PLC

I/OlocationmapforthismodeisshowninFigures

6 and 7.

Atomizer Min. Mode (Mode 4)Atomizer Min. Mode (Mode 4)

Atomizer Min. Mode (Mode 4)

ThismodeallowstheDGNAtocommunicatewith

up to 5 FloTronics Atomizer Speed Control

Modules. The DGNA is configured for 1/4 logical

rack of PLC space. The DGNA is located in slot

0 if Atomizer Modules are located in slots 1-5 or

slot6ifAtomizerModulesarelocatedinslots7-11

ofa74749rack. ADAIFboardisusedbehindthe

DGNA for the RIO connection, but no DACAB is

needed. The PLC I/O location map for the mode

is shown in Figures 8 and 9.

99

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LN-9214-00.2

Digital Node Adapter - Operation

InputInput

Input

WordWord

Word

DIGITDIGIT

DIGITALAL

ALAL

AL MAX. MODEMAX. MODE

MAX. MODEMAX. MODE

MAX. MODE

DiscreteDiscrete

Discrete

Input BitsInput Bits

Input Bits

/00-/07

/10-/17

0 Not Used

Figure 4: Digital Max. ModeFigure 4: Digital Max. Mode

Figure 4: Digital Max. Mode

Module#6

Module#7

Module#8

Module#9

Module#10

Master Rack

Slave Rack

OutputOutput

Output

WordWord

Word

DIGITDIGIT

DIGITALAL

ALAL

AL MAX. MODE (Continued)MAX. MODE (Continued)

MAX. MODE (Continued)MAX. MODE (Continued)

MAX. MODE (Continued)

DiscreteDiscrete

Discrete

Output BitsOutput Bits

Output Bits

/00

/01

/02

/03

/04

/05

/06

/07

/10

/11

/12

/13

/14

/15

/16

/17

/00

/01

/02

/03

/04

/05

/06

/07

/10

/11

/12

/13

/14

/15

/16

/17

/00

/01

/02

/03

/04

/05

/06

/07

/10

/11

/12-

/17

3

4

5

Digital Output Channel #1

Digital Output Channel #2

Digital Output Channel #3

Digital Output Channel #4

Digital Output Channel #5

Digital Output Channel #6

Digital Output Channel #7

Digital Output Channel #8

Digital Output Channel #1

Digital Output Channel #2

Digital Output Channel #3

Digital Output Channel #4

Digital Output Channel #5

Digital Output Channel #6

Digital Output Channel #7

Digital Output Channel #8

Digital Output Channel #1

Digital Output Channel #2

Digital Output Channel #3

Digital Output Channel #4

Digital Output Channel #5

Digital Output Channel #6

Digital Output Channel #7

Digital Output Channel #8

Digital Output Channel #1

Digital Output Channel #2

Digital Output Channel #3

Digital Output Channel #4

Digital Output Channel #5

Digital Output Channel #6

Digital Output Channel #7

Digital Output Channel #8

Digital Output Channel #1

Digital Output Channel #2

Digital Output Channel #3

Digital Output Channel #4

Digital Output Channel #5

Digital Output Channel #6

Digital Output Channel #7

Digital Output Channel #8

Manual Mode Lockout

Not Used

Module #Module #

Module #

Module#1

Module#2

Module#3

Module#4

Module#5

OutputOutput

Output

WordWord

Word

DIGITDIGIT

DIGITALAL

ALAL

AL MAX. MODEMAX. MODE

MAX. MODEMAX. MODE

MAX. MODE

DiscreteDiscrete

Discrete

Output BitsOutput Bits

Output Bits

/00-

/07

/10

/11

/12

/13

/14

/15

/16

/17

/00

/01

/02

/03

/04

/05

/06

/07

/10

/11

/12

/13

/14

/15

/16

/17

/00

/01

/02

/03

/04

/05

/06

/07

/10

/11

/12

/13

/14

/15

/16

/17

0

1

2

Not Used

Digital Output Channel #1

Digital Output Channel #2

Digital Output Channel #3

Digital Output Channel #4

Digital Output Channel #5

Digital Output Channel #6

Digital Output Channel #7

Digital Output Channel #8

Digital Output Channel #1

Digital Output Channel #2

Digital Output Channel #3

Digital Output Channel #4

Digital Output Channel #5

Digital Output Channel #6

Digital Output Channel #7

Digital Output Channel #8

Digital Output Channel #1

Digital Output Channel #2

Digital Output Channel #3

Digital Output Channel #4

Digital Output Channel #5

Digital Output Channel #6

Digital Output Channel #7

Digital Output Channel #8

Digital Output Channel #1

Digital Output Channel #2

Digital Output Channel #3

Digital Output Channel #4

Digital Output Channel #5

Digital Output Channel #6

Digital Output Channel #7

Digital Output Channel #8

Digital Output Channel #1

Digital Output Channel #2

Digital Output Channel #3

Digital Output Channel #4

Digital Output Channel #5

Digital Output Channel #6

Digital Output Channel #7

Digital Output Channel #8

Module #Module #

Module #

1010

10

LN-9214-00.2

Digital Node Adapter - Operation

Module#1

Module#2

Module#3

Module#4

Module#5

ALL

OutputOutput

Output

WordWord

Word

DIGITDIGIT

DIGITALAL

ALAL

AL MIN. MODEMIN. MODE

MIN. MODEMIN. MODE

MIN. MODE

DiscreteDiscrete

Discrete

Output BitsOutput Bits

Output Bits

/00-

/07

/10

/11

/12

/13

/14

/15

/16

/17

/00

/01

/02

/03

/04

/05

/06

/07

/10

/11

/12

/13

/14

/15

/16

/17

/00

/01

/02

/03

/04

/05

/06

/07

/10

/11

/12

/13

/14

/15

/16

/17

/00-

/07

/10

/11-

/17

0

1

2

3

Not Used

Digital Output Channel #1

Digital Output Channel #2

Digital Output Channel #3

Digital Output Channel #4

Digital Output Channel #5

Digital Output Channel #6

Digital Output Channel #7

Digital Output Channel #8

Digital Output Channel #1

Digital Output Channel #2

Digital Output Channel #3

Digital Output Channel #4

Digital Output Channel #5

Digital Output Channel #6

Digital Output Channel #7

Digital Output Channel #8

Digital Output Channel #1

Digital Output Channel #2

Digital Output Channel #3

Digital Output Channel #4

Digital Output Channel #5

Digital Output Channel #6

Digital Output Channel #7

Digital Output Channel #8

Digital Output Channel #1

Digital Output Channel #2

Digital Output Channel #3

Digital Output Channel #4

Digital Output Channel #5

Digital Output Channel #6

Digital Output Channel #7

Digital Output Channel #8

Digital Output Channel #1

Digital Output Channel #2

Digital Output Channel #3

Digital Output Channel #4

Digital Output Channel #5

Digital Output Channel #6

Digital Output Channel #7

Digital Output Channel #8

Not Used

Manual Lockout

Not Used

Module #Module #

Module #

Figure 5: Digital Min. ModeFigure 5: Digital Min. Mode

Figure 5: Digital Min. Mode

NOTES:NOTES:

NOTES:

1111

11

LN-9214-00.2

Digital Node Adapter - Operation

Figure 6: Atomizer Max. Mode BTRFigure 6: Atomizer Max. Mode BTR

Figure 6: Atomizer Max. Mode BTR

1212

12

DescriptionDescription

Description

BTR WordBTR Word

BTR Word ModuleModule

ModuleModule

Module

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

Atomizer #1

Atomizer #2

Atomizer #3

Atomizer #4

Atomizer #5

Atomizer #6

Atomizer #7

Atomizer #8

Atomizer #9

Atomizer #10

Module status word*

Drive pressure, 0-255 equals 0-100 psi

Bell speed, 0-70 equals 0-70,000 rpm

Module status word*

Drive pressure, 0-255 equals 0-100 psi

Bell speed, 0-70 equals 0-70,000 rpm

Module status word*

Drive pressure, 0-255 equals 0-100 psi

Bell speed, 0-70 equals 0-70,000 rpm

Module status word*

Drive pressure, 0-255 equals 0-100 psi

Bell speed, 0-70 equals 0-70,000 rpm

Module status word*

Drive pressure, 0-255 equals 0-100 psi

Bell speed, 0-70 equals 0-70,000 rpm

Module status word*

Drive pressure, 0-255 equals 0-100 psi

Bell speed, 0-70 equals 0-70,000 rpm

Module status word*

Drive pressure, 0-255 equals 0-100 psi

Bell speed, 0-70 equals 0-70,000 rpm

Module status word*

Drive pressure, 0-255 equals 0-100 psi

Bell speed, 0-70 equals 0-70,000 rpm

Module status word*

Drive pressure, 0-255 equals 0-100 psi

Bell speed, 0-70 equals 0-70,000 rpm

Module status word*

Drive pressure, 0-255 equals 0-100 psi

Bell speed, 0-70 equals 0-70,000 rpm

AA

ATT

TT

TOMIZER MAX. MODE BTROMIZER MAX. MODE BTR

OMIZER MAX. MODE BTROMIZER MAX. MODE BTR

OMIZER MAX. MODE BTR

*MODULE ST*MODULE ST

*MODULE STAA

AA

ATUS WORDTUS WORD

TUS WORDTUS WORD

TUS WORD

BitBit

Bit InformationInformation

InformationInformation

Information

00-07

08

09

10

11

12

13

14-15

Bearing Air (8-bit analog)

Over Speed Fault

Under Speed Fault

Loss of Feedback Fault

Invalid Data Input

Low Bearing Air Fault

BellRunning

Not Used

LN-9214-00.2

Digital Node Adapter - Operation

NOTES:NOTES:

NOTES:

1313

13

Figure 7: Atomizer Max. Mode BTWFigure 7: Atomizer Max. Mode BTW

Figure 7: Atomizer Max. Mode BTW

DescriptionDescription

Description

BTW WordBTW Word

BTW Word ModuleModule

ModuleModule

Module

0

1

2

3

4

5

6

7

8

9

Atomizer #1

Atomizer #2

Atomizer #3

Atomizer #4

Atomizer #5

Atomizer #6

Atomizer #7

Atomizer #8

Atomizer #9

Atomizer #10

Bell speed command 0-70 equals 0-70,000 rpm

AA

ATT

TT

TOMIZER MAX. MODE BTWOMIZER MAX. MODE BTW

OMIZER MAX. MODE BTWOMIZER MAX. MODE BTW

OMIZER MAX. MODE BTW

LN-9214-00.2

Digital Node Adapter - Operation

Figure 8: Atomizer Min. Mode BTWFigure 8: Atomizer Min. Mode BTW

Figure 8: Atomizer Min. Mode BTW

Figure 9: Atomizer Min. Mode BTRFigure 9: Atomizer Min. Mode BTR

Figure 9: Atomizer Min. Mode BTR

1414

14

DescriptionDescription

Description

BTR WordBTR Word

BTR Word ModuleModule

ModuleModule

Module

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Atomizer #1

Atomizer #2

Atomizer #3

Atomizer #4

Atomizer #5

Module status word*

Drive pressure, 0-255 equals 0-100 psi

Bell speed, 0-70 equals 0-70,000 rpm

Module status word*

Drive pressure, 0-255 equals 0-100 psi

Bell speed, 0-70 equals 0-70,000 rpm

Module status word*

Drive pressure, 0-255 equals 0-100 psi

Bell speed, 0-70 equals 0-70,000 rpm

Module status word*

Drive pressure, 0-255 equals 0-100 psi

Bell speed, 0-70 equals 0-70,000 rpm

Module status word*

Drive pressure, 0-255 equals 0-100 psi

Bell speed, 0-70 equals 0-70,000 rpm

AA

ATT

TT

TOMIZER MIN. MODE BTROMIZER MIN. MODE BTR

OMIZER MIN. MODE BTROMIZER MIN. MODE BTR

OMIZER MIN. MODE BTR

DescriptionDescription

Description

BTW WordBTW Word

BTW Word ModuleModule

ModuleModule

Module

0

1

2

3

4

Atomizer #1

Atomizer #2

Atomizer #3

Atomizer #4

Atomizer #5

Bell speed command 0-70 equals 0-70,000 rpm

AA

ATT

TT

TOMIZER MIN. MODE BTWOMIZER MIN. MODE BTW

OMIZER MIN. MODE BTWOMIZER MIN. MODE BTW

OMIZER MIN. MODE BTW

*MODULE ST*MODULE ST

*MODULE STAA

AA

ATUS WORDTUS WORD

TUS WORDTUS WORD

TUS WORD

BitBit

Bit InformationInformation

InformationInformation

Information

00-07

08

09

10

11

12

13

14-15

Bearing Air (8-bit analog)

Over Speed Fault

Under Speed Fault

Loss of Feedback Fault

Invalid Data Input

Low Bearing Air Fault

BellRunning

Not Used

LN-9214-00.2

MAINTENANCEMAINTENANCE

MAINTENANCE

Digital Node Adapter - Maintenance

TROUBLESHOOTING GUIDETROUBLESHOOTING GUIDE

TROUBLESHOOTING GUIDE

Figure 10: Troubleshooting GuideFigure 10: Troubleshooting Guide

Figure 10: Troubleshooting Guide

ActiveActive

Active Fault DescriptionFault Description

Fault DescriptionFault Description

Fault Description Possible CausePossible Cause

Possible CausePossible Cause

Possible Cause

ON

OFF

BLINK

OFF

Normaloperation

Adapternotcommunicating

Adapter not controlling I/O

Node Adapter processor

not active

No Node Adapter activity

------

1. RIO cable not connected

2. Incorrect dipswitch settings on Node

Adapter for Baud rate, Address or

Starting Quarter

1. PLC in program mode

2. Another Node with same address on

RIO

1. Hardware failure

1. No power to Node Adapter

2. Hardware failure

ADAPTER LED INDICAADAPTER LED INDICA

ADAPTER LED INDICATT

TT

TORSORS

ORSORS

ORS

CPUCPU

CPU FaultFault

FaultFault

Fault

ON

OFF

ON

OFF

1515

15

LN-9214-00.2

Digital Node Adapter - Parts Identification

PP

PARAR

ARAR

ARTS IDENTIFICATS IDENTIFICA

TS IDENTIFICATS IDENTIFICA

TS IDENTIFICATIONTION

TIONTION

TION

Figure 11: Part NumbersFigure 11: Part Numbers

Figure 11: Part Numbers

Digital Node Adapter

Digital/AnalogInterface

Board

Digital/AnalogCable

*-01and-02arefunctionallyidentical. -02islabeledwith

ITW Ransburg logo; -01 is labeled with ABB logo.

Part #Part #

Part #

*75584-01,-02

75587-01

75589-01

DGNA

DAIF

DACB

Abbr.Abbr.

Abbr. DescriptionDescription

DescriptionDescription

Description

1616

16

Ransburg 75584 User manual

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