Rapid Spray AQUA-V Service manual

FREE STANDING CARTAGE TANK
OPERATORS HANDBOOK
AQUA-V
ACTIVE LIQUID
MEGA MOLASSES
250L - 15,000L

Free Standing Cartage Tanks by Rapid Spray
Rapid Spray Water Cartage Tank Operators Handbook
CONTENTS
01 Introduction & Models
02 Warnings
03 Product Risk Assessment
04 Warning Labels
05 Load Capacity (SG)
05 Liquid Surge
06 Frame Design
07 Fabrication Details - Skid
08 Tank Fitting Locations
09 Warranty
11 Warranty Registration

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INTRODUCTION
Thank you for your purchase of a Rapid Spray Free Standing Water Cartage Tank.
Ideally suited to water cartage for contractors, farmers, earth movers, landscapers, potable
water carriers and many other applications, these tanks are manufactured to highest
Australian standards, making them the toughest and most durable tanks on the market.
This booklet covers all Aqua-V, Active Liquid and Mega Molasses tank models.
Please be aware of the dierent load capacity of your tank, as incorrect usage can cause
damage (see page 5).
DISCLAIMER: In line with our policy of continuous improvement, the weights, dimensions and design may change slightly from what is shown in this
operators handbook.
*WARNING: Always obey vehicle and UTV/ATV manufacturer instructions regarding loading and operation. Please check weight restrictions. Serious
death or injury can occur from improper usage. Rapid Spray accepts no liability for the unsafe operation of this unit.

Free Standing Cartage Tanks by Rapid Spray
Rapid Spray Water Cartage Tank Operators Handbook2
WARNINGS
1. When mounting to any vehicle, ensure that you have read the Vehicle Owner’s Manual and
that you comply with all the weight restrictions as specified by the vehicle manufacturer,
as overloading can cause injury or death. Remember that one litre of water weighs one
kilogram. Ensure equipment is secure during transport.
2. To ensure your own safety and that of your employees or colleagues (if applicable) you
must comply with all relevant environmental, work place health and safety legislation and
codes of practice.
3. Ensure the tank is firmly secured in an appropriate manner. Where applicable, tank
mounting may need to be designed / approved by an engineer.
4. Care should be taken at all times, particularly when operating on rough or steep terrain.
Drivers should be aware of water surge at all times.
5. WHS requirements for working at heights must be complied with where applicable.
6. Select and wear appropriate Personal Protective Equipment (PPE) in accordance with the
safe work practices.
7. Improper or careless use of this tank can cause serious injury or death. Minors or persons
under the influence of alcohol or drugs should never be allowed to use this tank.
8. The cartage tank is a confined space. Ensure compliance with WHS requirements when
entering inside the tank.
9. You must be in good mental health to operate this tank and not be under the influence of
alcohol or any drugs that could impair your vision, physical strength, dexterity, judgment or
other mental capacity.
10. Do not eat, drink or smoke while filling to avoid ingestion of chemicals / liquids. Do not
carry or store lunch boxes or other food and drink with tank.
11. Carry out maintenance as per the recommendations. Ensure that the tank is cool and
securely stabilised on a level surface before commencing maintenance.
12. Tanks are not certified for the storage of transport of Dangerous Goods. Do not carry
any liquid or substance without first confirming in writing it’s suitability for use with the
manufacturer.
Read all warnings below and obey any instruction stickers or warnings on the spray unit.
Failure to do so may result in serious bodily harm or death.
Always obey vehicle and UTV/ATV manufacturer instructions regarding loading and
operation. Please check weight restrictions. Serious death or injury can occur from
improper usage. Rapid Spray accepts no liability for the unsafe usage of this tank.
! WARNING !

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PRODUCT RISK ASSESSMENT
TASK HAZARDS RISK CONTROL MEASURES
Ensure tank mounted
correct on vehicle. Do not
overload vehicle. Partially
fill tank with water and
test the tank or pumping
system if necessary
before use.
Load not secured;
overload vehicle;
manual handling;
slips, trips or falls;
fingers jammed;
overhead power-
lines - electricity
leaks; tanks is a
confined space.
Med Read / follow decals on tank; follow safe
manual handling techniques; don’t li
on your own if > 20kg, bend knees and
keep back straight; keep fingers clear;
keep tank is at least 8m away from
overhead powerlines; keep water away
from electrical sources; make sure tank
mounted securely - mounting to comply
with all relevant codes of practice and
transport authority requirements; don’t
exceed vehicle load limit; follow state
legislation & AS 2865:2001 Confined
Spaces; chassis mount frame to be
designed by licensed truck body engineer
if used on public roads.
Check weather and
ground conditions for
stability.
Manual
handling; ground
instability.
Low Follow safe manual handling techniques
as above; drive cautiously to suit ground
and weather conditions.
Fill tank with water /
other liquid using a
pump, hydrant, hose or
similar apparatus.
Manual handling;
slips, trips or
falls; ground
instability;
weather
conditions; falling
from height; use
of chemicals
Med As above; ensure fall prevention strategy
exists if on the tank whilst on the back of
a vehicle filling the tank; work platform or
hand rails in place; person secured with
safety line or harness fall arrest system in
place; follow MSDS
Check the transport
vehicle is safe before use
i.e. where applicable:
wheel nuts, tyre pressure
and condition, bearings,
tow hitch, up to date
servicing etc.; driving and
using water tank from a
vehicle; take into account
the sway of the water in
the tank when driving.
As above; loss of
load; work in heat
& cold; noise;
exceed load limit
of vehicle; strap
breakage; hose
entanglement;
exhaust fumes;
terrain & slopes.
High As above; wear clothes to suit heat & cold,
wear hearing protection if pump noise
> 85dBa; follow the manufacturer’s safe
operation instructions for the vehicle and
the pump / spray unit; don’t overload
- water weighs 1kg : 1L; secure load to
vehicle; keep hose attachments tidy.
Rapid Spray recommended s the use of
the Ball Bale system to control liquid
surge.
Clean up, maintenance
and storage
As above where
applicable
Low As above; store tank in a dry, well
ventilated area.

Free Standing Cartage Tanks by Rapid Spray
Rapid Spray Water Cartage Tank Operators Handbook4
WARNING LABELS
Please take note of the stickers which are attached to the tank below. Please ensure that
these instructions are followed. Safety decals should be kept clean and legible at all times.
If any decals are missing or unreadable, they should be replaced by ordering new labels
from your Rapid Spray dealer. Use the part numbers as shown on the stickers.
FREE STANDING WATER CARTAGE TANKS
MUST BE FULLY SUPPORTED ON A FLAT
SURFACE.
IT IS NOT SUFFICIENT TO SUPPORT THE
LEGS ONLY AS THIS CAN CAUSE FAILURE,
RESULTING IN DEATH OR INJURY.
CKA010
CKA008 CKA020
CKA010

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LOAD CAPACITY
Please take note of your tank model’s load capacity. Do not exceed your tank model’s load
capacity. If you are unsure of your tank model, please contact your local dealer.
Aqua-V Active Liquid Mega Molasses
Available Sizes 400L - 10,000L 200L - 15,000L 1,000L - 15,000L
Specific Gravity 1.1 : 1 SG 1.3 : 1 SG 1.6 : 1 SG
Suitable for (liquids) Water only Water, non-hazardous
liquids up to 1.3 SG
Molasses & liquid
fertilisers up to 1.6 SG
To reduce slosh and surge, Rapid Spray highly recommends the use of the Rapid Ball
Bale system to control liquid surge when in transit. Please visit your local dealer or visit
rapidspray.net to purchase today.
ARB355 ARB195
Large Ball Bale Small Ball Bale
Ø355 Ø195
1 Ball Bale : 40L 1 Ball Bale : 7L
≥ 800L ≤ 600L
LIQUID SURGE

Free Standing Cartage Tanks by Rapid Spray
Rapid Spray Water Cartage Tank Operators Handbook6
FRAME DESIGN
Tank warranty is conditional on the tank correctly mounted.
Where applicable mounting may have to be designed and/or approved by an engineer.
Lugs not to
be used to
li tank
Bottom of tank must
be supported over
full length of tank
Every leg
must be fully
supported
Provide support for
edges of bale box
M10x75 High Tensile
hold down bolts to
AS1110 (pins must be
bolted down)
Mild steel hold down
pins (supplied)
Lateral stops
on all legs*
Connection to tank
must be made with
flexible hose
*Lateral stops recommended for all tanks 3,000L and larger.

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Lugs not to
be used to
li tank
FABRICATION DETAILS | TANK SKID
M10x75 high
tensile bolts to
AS1110
Fully welded frame made from
channels, angles or rolled
hollow mild steel sections to
AS3679.1-25/300 minimum
recommended wall angles
8mm, RHS 3mm
Mild steel pin
(supplied)
All points of
base must be
supported

Free Standing Cartage Tanks by Rapid Spray
Rapid Spray Water Cartage Tank Operators Handbook8
TANK FITTING LOCATIONS
FITTING SUGGESTION
CAUTION: Placing fittings in locations other than those recommended may result in failure
or damage and void the warranty.
Only use approved fittings such as brass, poly, poly-welded 1″ - 6″. Only tanks 10,000L and
above can accept fittings larger than 4″.
Recommended tank
fitting locations
 

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WARRANTY POLICIES AND PROCEDURES
The following warranty is the only warranty applicable to RAPID SPRAY products, and to the
maximum extent permitted by law, overrides any other conditions or warranties Expressed
or implied on RAPID SPRAY products.
Other than legislative obligations to the contrary, RAPID SPRAY will not be liable for and
incidental or consequential damages arising from the ownership or use of a product. No
person, including any dealer or representative of RAPID SPRAY is authorized to make any
representation or warranty on behalf of RAPID SPRAY in addition or inconsistent with these
provisions. Purchasers to whom these provisions apply agree to hold RAPID SPRAY not
liable for claims by their customers in excess of the obligations of RAPID SPRAY expressly set
forth herein.
NOTE: All tank and spray systems must have their warranty activated by returning warranty
card located at the end of this document or registering online within 21 days of purchase by
the end user.
THE WARRANTY
All products sold by RAPID SPRAY are guaranteed to be free from defect in materials
workmanship or manufacture for a period of 12 months from the initial date of purchase,
excepting the following exclusions;
Any parts/products found by RAPID SPRAY to be defective, either in material or
workmanship will be replaced or repaired within this period, at no cost to the initial
purchaser if following conditions are met:
• The item has been operated in accordance with all instructions and warnings
provided
• Item is still owned and operated by the original purchaser - proof of purchase is
required to obtain warranty
WARRANTY
See https://www.rapidspray.net/resources/warranty-
registration to register your Cartage Tank for warranty.

Free Standing Cartage Tanks by Rapid Spray
Rapid Spray Water Cartage Tank Operators Handbook10
Abuse
Failure as a result of neglect, such as improper
operation. Lack of maintenance or continued
operation aer discovery of a defect that leads to
further damage
Alterations Any unauthorized alteration, modification,
attachments or unauthorized repair to equipment.
Clean-up Time
RAPID SPRAY does not pay for cleaning of products,
parts or accessories or work area before or aer the
warranty repair.
Damage
Damages or machine/component failure caused by
carelessness/recklessness or accidental damage,
improper operation, excessive speed, inappropriate
storage or transportation.
Environmental Conditions &
Application
Deteriorated or failed components such as o-rings,
diaphragms, hoses, seals and connections damaged
by corrosive chemicals, dirt and sand, excessive heat,
moisture or other environmental impacts. Warranty
determination on these type of failures will be made
by RAPID SPRAY, only aer inspection of the failed
component.
Inability | Unsuitability
In no event shall RAPID SPRAY be liable to any person
for indirect or consequential damages or for injury or
commercial loss resulting from any use or inability to
use any RAPID SPRAY product.
Maintenance
Component failure due to failure to perform
maintenance services such as, oil and grease
changes/top-ups, failure to clean tanks, pumps filters,
nozzles and spray lines. Failure to tighten or replace
loose or missing bolts, nuts, fittings, shields and
covers.
Non-Genuine Parts
Use of parts other than RAPID SPRAY parts for repair
of warranted items will automatically negate any
warranty. Warranted components must be replaced
with genuine parts.
The following things are expressly excluded from the above warranty.

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THIS PAGE HAS BEEN LEFT INTENTIONALLY BLANK.

WARRANTY REGISTRATION
You can register online at www.rapidspray.net/resources/warranty-registration or
complete all the details below and post this form back to:
Rapid Spray, PO Box 3119, Singleton NSW 2330
Model ...................................................... Serial No .....................................................
Purchased From ............................................................................................................
(Dealer Name & Town)
Purchaser’s Name .........................................................................................................
Purchaser’s Address ......................................................................................................
.........................................................................................................................................
Purchaser’s Phone Number ..........................................................................................
Disclaimer: If you don’t want us to keep you informed of new products, please tick
the following circle:

To help us help you further, please complete the following:
Purchaser’s Age
Up to 25
25 - 40
41 - 55
Over 55
What influenced you to purchase a Rapid Spray product?
Received Catalogue Better features than competitor product
Newspaper advertisement Quality & reliability
Magazine advertisement Price
Dealer recommendation Past experience with Rapid Spray products
Friends recommendation Other......................................................
Principal Usage
Commercial farm Town council
Hobby farm Hire company
Industrial Home
Other......................................................
What other Rapid Spray products do you use?
Spray tanks Boom sprayers
Cartage tanks Bertolini pumps & controllers
Diesel tanks Inter knapsacks | Compression sprayers
Fire fighting Other......................................................

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NOTES

Call us on 1800 011 000 or
visit www.rapidspray.net
35 Enterprise Cres, Singleton NSW 2330
PO BOX 3119 Singleton NSW 2330
Telephone: [phone]
Facsimile: 02 6571 2951
Rapid Spray
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