Rational iVario 2-XS User manual

iVario® 2-XS
iVario® Pro 2-S
Original installation instructions

Device hand-over
Dealer: Installer:
Include the following information with queries:
Device type:
Device no.:
Your device was tested by (name):
2 / 48 80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US

80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US 3 / 48
Contents
1 Introduction ................................................................................................................. 5
1.1 Information on this manual ......................................................................................................5
1.2 Target audience............................................................................................................................5
1.3 Copyright.......................................................................................................................................6
1.4 Conformity ....................................................................................................................................6
1.5 Liability and warranty conditions ...........................................................................................6
2 Safety............................................................................................................................. 8
2.1 Display of warning notices .......................................................................................................8
2.2 General safety information.......................................................................................................8
2.3 Intended use..................................................................................................................................9
3 Product description .................................................................................................10
3.1 Device description....................................................................................................................10
3.2 Technical data ............................................................................................................................10
3.2.1 Device weight.................................................................................................................11
3.2.2 Device dimensions ........................................................................................................11
3.2.3 Pan dimensions ..............................................................................................................12
3.2.4 Thermal load....................................................................................................................12
4 Transport....................................................................................................................13
4.1 Lifting points on the device................................................................................................... 14
4.2 Transport with pallet ............................................................................................................... 15
4.3 Transport without pallet with lift truck..............................................................................16
4.4 Vertical transport without pallet with lift truck ............................................................... 17
5 setting up....................................................................................................................18
5.1 Minimum distance to the device..........................................................................................18
5.1.1 Distance from walls.......................................................................................................18
5.1.2 Distance from heat sources ........................................................................................19
5.1.3 Distance from water sources .....................................................................................20
5.2 Setting up the device............................................................................................................... 22
5.2.1 Device alignment ...........................................................................................................22
5.3 Placing the device on the stand............................................................................................ 23

4 / 48 80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US
5.4 Fixing the device in place .......................................................................................................24
6 Electrical connection................................................................................................25
6.1 Regulations for the electrical connection ..........................................................................25
6.2 Opening the electrical compartment.................................................................................. 26
6.3 Connecting the equipotential bonding ..............................................................................29
6.4 Connecting the device to the power grid..........................................................................29
6.5 Connect the device for demo mode to the power grid ................................................30
6.6 Closing the electrical compartment ....................................................................................31
6.7 Connected loads of different voltage types .....................................................................32
6.8 Checking the function of the socket in the device..........................................................33
7 Network connection ................................................................................................35
7.1 Notes on the network connection....................................................................................... 35
7.2 Connecting the device to the network............................................................................... 35
8 Water connection .....................................................................................................36
8.1 Regulations for water connection .......................................................................................36
8.2 Connecting the water inlet ....................................................................................................36
9 Wastewater connection..........................................................................................38
9.1 Regulations for the wastewater connection.....................................................................38
9.2 Connecting the wastewater drain .......................................................................................39
10 Decommissioning.....................................................................................................44
10.1 Notes on decommissioning...................................................................................................44
10.2 Disposal ....................................................................................................................................... 44
11 Options .......................................................................................................................45
11.1 Setup options.............................................................................................................................45

1 | Introduction
80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US 5 / 48
1 Introduction
1.1 Information on this manual
This document is part of the device. Read this manual before carrying out the in-
stallation. The manual enables safe handling of the device and correct installa-
tion.
The images in this manual are examples only and may differ from the device.
This manual is valid for the following devices:
niVario 2-XS
niVario Pro 2-S
Storage
Keep the installation manual and operating manual close to the device. During
service work, the installation manual must be accessible to specialist personnel
authorized by the manufacturer at all times.
Transfer
Pass this installation manual on to the owner of the device.
Explanation of symbols
aA requirement lists all conditions that must be met before an action.
1. An action step describes an action to be carried out by the reader.
>Shows a successful interim result.
2. Further action step.
>> The results shows the result of the action.
Explanation of the label on the device
Symbol for equipotential bonding in accordance with IEC 60417-5021
Symbol for hazardous voltage in accordance with IEC 60417-5036
1.2 Target audience
nThis document is aimed at trained technicians, who have been certified by
the manufacturer after taking part in trainings and safety trainings.
nThe installation, as well as inspection, maintenance and repair work, may
only be carried out by trained technicians.
nIt is advisable to only have inspection, maintenance and repair work carried
out by technicians authorized by the manufacturer.

1 | Introduction
6 / 48 80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US
nThe device must not be used, cleaned or maintained by children. The de-
vice is not a toy. It must not be used as a toy even under supervision.
nThe device must not be used, cleaned or maintained by persons with lim-
ited physical, sensory or mental aptitude, or lack of experience or knowl-
edge, unless they are supervised by a person responsible for their safety
and have received instruction from this person in the risks associated with
the device.
nIn order to avoid the risk of accidents or damage to property, the manu-
facturer advises that technicians attend regular training and safety training
sessions.
1.3 Copyright
It is not permitted to pass on product-specific information to third parties. We
reserve the right to implement technical developments and changes in the in-
terest of progress. All rights are reserved, including those of translation and re-
production.
1.4 Conformity
The conformity applies to the complete device at the time of delivery. In the
event of upgrades, modifications and connection of additional functions, the
operator is responsible for obtaining an extended conformity.
nThe power connection is established and connected in accordance with
IEC 60335, taking into account EN 60335 and VDE 0700.
nThe water connection is established and connected in accordance with IEC
61770, taking into account EN 1717, DIN EN 13076 and DIN EN 13077.
nThe wastewater connection corresponds to the current valid SVGW/
SSIGE regulations and is tested and certified accordingly.
nThe device is tested and built in accordance with UL-197 and NSF 51.
nThe device is approved for use up to 4000 m above NHN in accordance
with IEC 60335.
The specified standards apply for Germany.
In all other countries, the relevant local and country-specific standards and
regulations regarding the installation and operation of industrial cooking appli-
ances must be observed.
1.5 Liability and warranty conditions
Liability
Installations and repairs that are not carried out by specialist personnel autho-
rized by the manufacturer or not using original service parts, as well as any
technical changes to the device that are not approved by the manufacturer, can
render the manufacturer’s product liability null and void.

1 | Introduction
80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US 7 / 48
Warranty
The warranty does not cover damage caused by failure to observe this installa-
tion manual.
The following are also excluded from the warranty:
nDamage caused by incorrect use, installation, maintenance, repair
nUsing the device other than intended
nModifications or technical changes to the device that are not authorized by
the manufacturer
nFailure to use genuine service parts from the manufacturer

2 | Safety
8 / 48 80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US
2 Safety
2.1 Display of warning notices
DANGER
Type and source of danger
Failure to observe these warnings will result in severe injuries or death.
Measures to avoid the danger
WARNING
Type and source of danger
Failure to observe these warnings could result in severe injuries or death.
Measures to avoid the danger
CAUTION
Type and source of danger
Failure to observe these warnings could result in minor or moderate
injuries.
Measures to avoid the danger
NOTE
Failure to observe these warnings could result in damage to property.
2.2 General safety information
The device is designed so that it does not pose a danger
when installed correctly. This manual describes proper instal-
lation of the device.
nObserve the relevant country-specific and local regula-
tions and standards in your country.
nUse lifting aids such as lifting straps when transporting.
nSecure the device against tipping when transporting and
after setup.
nWear suitable protective clothing, such as protective
gloves and safety shoes, during transport and installation.

2 | Safety
80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US 9 / 48
nThe device should only be set up in a protected environ-
ment safe from frost and wind.
nDo not set up the device in adverse weather conditions,
such as rain.
nThe device should only be connected in accordance with
the installation manual and the information on the type
plate.
nSwitch off the device when disconnecting it from or con-
necting it to the power supply.
nAfter use, only transport the device in ambient temperature
of over 0°C [32°F].
nOnly store the device in ambient temperature of over 0°C
[32°F].
nDo not operate the device without an air filter.
nCheck the device for transport damage. Inform your spe-
cialist dealer/shipping company immediately if you sus-
pect transport damage.
2.3 Intended use
The device is designed for thermic food preparation. This device is only in-
tended for commercial use, such as in restaurant kitchens or catering operations
for schools, hospitals, or delis. Do not use this device outdoors. This device
must not be used for continuous mass industrial food production.
All other usages of this device are considered improper and dangerous. The
manufacturer accepts no liability for consequences arising from use other than
intended.

3 | Product description
10 / 48 80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US
3 Product description
3.1 Device description
NOTE
Never seal or pipe the safety overflow
Do not reduce the cross-section of the safety overflow.
The safety overflow but be accessible and clear at all times. It is used for
ventilation and as a drain in the event of blockages.
The connections for the installation are located on the rear side of the device
behind the center cover:
66
77
44
33
22
11
55
1 Wastewater connection 5 PG screw fittings for optional con-
nection
2 Water connection 6 Electrical connection
3 Ethernet network connection 7 Safety overflow with sieve (no
connection)
4 PG screw fittings for optional con-
nection
3.2 Technical data
Protection class
The device corresponds to jet water connection class IPX5.

3 | Product description
80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US 11 / 48
Ambient conditions for operation
nDo not set up the device in ambient temperatures below 5°C [41°F].
nDo not commission the device in ambient temperatures below 5°C [41°F].
nOnly set up the device in rooms with adequate ventilation via windows or
an extractor hood.
Sound emission value
The sound emission value is below 70 dB.
3.2.1 Device weight
Device size Weight without packaging kg
[lbs]
Weight with packaging kg
[lbs]
iVario 2-XS 110 [243] 145 [320]
iVario Pro 2-S 132 [291] 167 [368]
iVario Pro 2-S with
print option
154 [339] 178 [392]
3.2.2 Device dimensions
The device dimensions refer to a device foot length of 90 mm [3 35/64 inch].
x y
z
a
Device size 2-XS
Width mm [inch] x Depth mm [inch] y Depth mm [inch] a Height mm [inch] z
1100 [43 2/8] 756 [29 6/8] 547 [21 17/32] 437 [17 2/8]
Device size 2-S
Width mm [inch] x Depth mm [inch] y Depth mm [inch] a Height mm [inch] z
1100 [43 2/8] 938 [36 7/8] 730 [28 47/64] 437 [17 2/8]
Packaging dimensions
Device size 2-XS
Width mm [inch] x Depth mm [inch] y Height mm [inch] z
1250 [49 2/8] 1100 [43 2/8] 662 [26 1/8]
Device size 2-S

3 | Product description
12 / 48 80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US
Width mm [inch] x Depth mm [inch] y Height mm [inch] z
1250 [49 2/8] 1100 [43 2/8] 662 [26 1/8]
3.2.3 Pan dimensions
Usable capacity
Device size Useful volume l [gal]
iVario 2-XS 17 [4,5]
iVario Pro 2-S 25 [6,5]
Pan internal dimensions
x
y
z
Device size Width mm [inch] x Depth mm [inch] y Height mm [inch] z
iVario 2-XS 341 [3/8] 370 [14 5/8] 155 [6 1/8]
iVario Pro 2-S 553 [21 6/8]
3.2.4 Thermal load
Device size Thermal load latent(kJ/h) Thermal load sensi-
tive(kJ/h)
iVario 2-XS 14364 2873
iVario Pro 2-S 20866 4309
We reserve the right to implement technical developments and changes.

4 | Transport
80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US 13 / 48
4 Transport
CAUTION
Risk of crushing due to the weight of the device
Hands, fingers and feet may be crushed.
nWear suitable protective clothing during transport.
nUse lifting aids such as lifting straps.
CAUTION
Risk of tipping during transport
Risk of crushing if the device tips over onto a person.
nNote the center of mass of the device.
nEnsure that the device does not tip over during transport or lifting.
CAUTION
Inclined plane during transport using transport aid
Risk of crushing and injury during transport using a transport aid over an
incline or uneven floor.
nDo not run over an incline of more than 10°.
nTake care when transporting the device.
NOTE
Damage to the device due to narrow areas
Note the width and height of the accesses during transport.
Only transport the device with the device cover closed. When transporting
the device vertically on its back, secure the device cover with a strap. Do not
transport and store the device on its back for prolonged periods.
NOTE
Incorrect transport
Do not push the device to the designated installation site.
The device feet may be damaged.
Transport the device correctly as outlined in this manual.
aThe device is on the transport pallet.
aThe device feet are positioned in the foot guides in the transport pallet box.

4 | Transport
14 / 48 80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US
aThe designated installation surface is horizontal.
aThe device covers are closed.
aAt least 2 people are required for the transport.
1. Remove the packaging material.
4.1 Lifting points on the device
NOTE
Damage due to lifting incorrectly
Only lift the device via the designated lifting points.
Center of mass
The following graphic shows the center of mass of the device. The dimensions
for the center of mass shown are approximate for orientation.
CAUTION
Risk of crushing and injury if the center of mass is not observed
Failure to observe the center of mass can result in the device tipping over
during lifting and transportation.
nEnsure that the weight of the device is distributed evenly.
nNote the center of mass of the device.
y
z
x
Width mm [inch] x Depth mm [inch] y Height mm [inch] z
iVario 2-XS 544 [21 7/16] 176 [6 31/32] 155 [6-1/8]
iVario Pro 2-S 544 [21 7/16] 182 [7 5/32] 161 [6 11/32]

4 | Transport
80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US 15 / 48
Lifting points on the device
1. Lift the device on the base frame marked in the figure and on the marked
pan paneling.
4.2 Transport with pallet
aThe packaging material is removed.
aThe device is on the transport pallet.
1. Transport the device to the installation site with the transport pallet.

4 | Transport
16 / 48 80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US
2. Lift the device off the transport pallet on the lifting points and set it down
on the designated installation surface.
>> The device is set down on the designated installation surface and ready for
setup and installation.
4.3 Transport without pallet with lift truck
NOTE
Transport with transport aid without protection
Transport the device on the pallet for as long as possible. Do not transport
the device with a transport aid or similar transport equipment without
protection. Use a wooden board for protection, for example.
NOTE
Damage from the fixing straps
Take care not to scratch or damage the device when attaching the strap.
NOTE
Damage to the device feet when the device is tilted
Ensure that the device feet are not damaged when tipping the device on to
its back and from its back into the normal position.
aThe packaging material is removed.
aThe protection from damage (e.g. a wooden board) is on hand.
1. Place the protection from damage on the lift truck.
2. Lift the device off the pallet on the lifting points and set it down on the lift
truck.

4 | Transport
80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US 17 / 48
>> The device is set down on the designated installation surface and ready for
setup and installation.
4.4 Vertical transport without pallet with lift truck
In order to transport the device through narrow spaces, it may be briefly trans-
ported in vertical position on its back.
1. Fix the pan and cover with a strap.
2. Transport the device to the installation site slowly with the lift truck. Hold
the device securely during transport.
3. Lift the device on the lifting points and place it on the designated installation
surface.
4. Remove the fixing straps.
>> The device is set down on the designated installation surface and ready for
setup and installation.

5 | setting up
18 / 48 80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US
5 setting up
CAUTION
Risk of crushing during setup
Fingers, hands and feet may be crushed under the device.
nWear suitable protective clothing during setup.
nOnly lift the device via the designated lifting points.
Requirements
nWhen setting up the device on a stand, ensure that only genuine stands
from the device manufacturer are used.
5.1 Minimum distance to the device
NOTE
Minimum distance is not observed
To avoid damage to the device or malfunctions, the device should be set up
with the specified minimum distance from heat sources or open flames.
NOTE
Damage to the wall at the rear of the device
Water or steam may escape from the safety overflow. Remember this
during setup and check the properties of the wall at the rear of the device.
5.1.1 Distance from walls
No minimum distance is required at the rear of the device.
aThe walls at the installation site are built in accordance with the local fire
safety regulations and are resistant to heat sources.
1. Observe a minimum distance from walls to the left and right.

5 | setting up
80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US 19 / 48
Manufacturer recommendation
1. Set up the device with a minimum distance of 50 mm [2 inch] from the wall
at the left and right to enable ideal cleaning of the device.
50 mm
[2 inch]
50 mm
[2 inch]
5.1.2 Distance from heat sources
1. Set up the device with a minimum distance of 350 mm [14 inch] from heat
sources on all sides.
NOTE
High ambient temperatures
Do not place deep fryers or other heat sources at the sides of the device.

5 | setting up
20 / 48 80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US
NOTE
Open flames close to the device
When setting up the device at a distance of less than 500 mm [19 3/8 inch]
from an open flame, always install a heat shield.
350 mm
[14 inch]
350 mm
[14 inch]
350 mm
[14 inch]
5.1.3 Distance from water sources
WARNING
Risk of burning if the minimum distances from open water sources is not
observed
Water can spray into the hot pan, in hot liquids or in hot fat.
nSet up the device with a minimum distance of 900 mm [35 3/8 inch].
nIf you can not observe the distance, install the non-flammable divider as
described in this manual.