Vermont Castings Signature VCS4005 Manual

Page 1
VCS4005, VCS5005/5010 ASSEMBLY PROCEDURES
Step 1: Unpack Carton
Cut the strapping on the package, then lift off the carton cap. Remove the sleeve by lifting it straight
over the top of the Barbecue. Remove and unpack the enclosed parts boxes. Remove any protective
covering from stainless steel parts.
Tools Required: Knife or scissors, Phillips or Robertson (square) screwdriver.
Model VCS4005 Shown
50003329 07/05 Rev. 5
CAUTION: Some parts have sharp edges - gloves are recommended when handling and assembling parts.

VC S 4005, VCS5005/5010 Assembly
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Materials Required: (4) Casters.
Step 3B: Attach Side Table Brackets
Step 3C: Attach Condiment Tray
Step 2: Install Casters
Materials Required:
Condiment Tray Left (shown)
Condiment Tray Right
#8-18 x 1/2" Screw (4)
C. Set the condiment tray onto the front
side table support. Insert two (2) screws
from the back side of the side table
support, into the condiment tray.
Securely tighten the two (2) bolts.
Repeat on the other side.
6” - 8”
(152 - 203mm)
Loosely attach four (4) bolts to pre-instaled
threaded inserts. (as per diagram). Attach
Side Table Support Bracket Left Front over
two (2) front installed bolts, then push full
down.
Do not yet tighten the
four (4) bolts. Repeat on the other side.
Attach Side Table Support Bracket
Left Rear over two (2) rear installed bolts,
then push full down.
Materials Required:
Side Table Bracket Left Front (shown)
Side Table Bracket Left Rear (shown)
Side Table Bracket Right Front
Side Table Bracket Right Rear
1/4-20 x 1-1/2" Bolt (8)
Step 3A: Install Clip-Fasteners
A. Install the four (4) clip-fastners to the side table
brackets as shown, one for each side table bracket.
Alternately prop up each end of the grill with a
block of wood or other solid item.
Position the caster pin to the proper opening at the
bottom of the grill. Push the caster as far as
possible. Installation of the casters can also be done
by rocking the caster in a circular motion when
starting the pin into the opening.
Materials Required:
# C
Side Table Brackets Left Front & Rear
10-20 lip-Fasteners (4)
Side Table Bracket Right Front & Rear
B.
h
s
u
P
e
d
i
l
S
Bolts
Bolts
Note: Casters may not be exactly as shown
depending on your model.

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Step 4: Attach Shelves
A.
B.
C.
D. Secure Shelf Right VM-S/B (shown) to the
base with two (2) 10-24 bolts "A" and "B".
Repeat on the other side for Shelf Left
VM-Solid with one in the "B"(1) 10-24 bolt
location.
Slide End
On First
Then Snap
into place
B. Insert Bolts
C. Tighten Bolts
Bolt "B"
Bolt "A"
Attach Shelf Right VM-S/B (shown) by
aligning it over the shelf brackets. Slide the
outside of the shelf onto the ends of the brackets
first, then snap it into place over the brackets.
The inside lip of the shelf will slide between the
grill body and the shelf brackets.
Repeat for the other side for Shelf Left
VM-Solid.
Materials Required:
Shelf Right VM-S/B (shown)
Shelf Left VM-Solid
Seven (7) 10-24 x 1/2” Bolt (black)
For each shelf bracket, insert and tighten one (1)
10-24x1/2" bolt into the end, underneath the
shelf as shown. Repeat for rear shelf bracket and
for other side shelf.
Tighten the four (4) shelf bracket bolts to
secure the shelf brackets to the grill body.
Repeat for other side.
VC S 4005, VCS5005/5010 Assembly

VCS4005, VCS5005/5010 Assembly
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Step 5: Attach Condiment Tray to Console
Materials Required:
(2) #10-24 x 1/2” Bolt (stainless)
(2) #10-24 Nut (black)
Secure Condiment Tray to console with 10-24 x 1/2”
stainless bolt and 10-24 nut. Ensure the surfaces of the
condiment tray and console are aligned.
Tighten bolt and nut securely.
Repeat on the other side.
Bolt
Nut
Step 6: Attach Lid (S/B Single)
Materials Required:
Lid (S/B-Single)
(2) 10-24 x 3/4” (1/4” Shank)
Attach Lid (S/B-Single) to the Shelf Right
VM-S/B with two (2) 10-24 x 3/4” (1/4” shank)
bolt.
For Side Burner Assembly, refer to fly-sheet at-
tached to S/B.
Bolt
Step 7: Attach Knobs to Valves
Materials Required:
(4) Knobs-Model VCS4005
(6) Knobs-Model VCS5005/5010
Mount required Knobs onto the valve stems.
Push the knobs securely onto the stem.

VCS4005, VCS5005/5010 Assembly
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Step 8: Attach Handle to Door
Materials Required:
(1) Handle, Model VCS4005
(3) Handles, Model VCS5005/5010
Secure the Door Handle(s) to the door(s) by insert
-
ing two (2) screws (supplied with handles) through the
circular cutouts at the rear of the door panel and into the
handle as shown.
(For Model VCS5005/5010 - attach the third handle to
the pull out drawer above the doors.)
Step 9: Remove Packing Tape, Assemble Grease Cup
Materials Required:
(1) Grease Cup
Remove the shipping tape from the grease pan and base assembly (from inside the grill) (Fig. 9a) and from
the warming rack. For model VCS5005/5010, remove the tape from the front pullout drawer.
Install a Grease Cup into the hole in the upper base panel. (Fig. 9b) Ensure the opening in the grease pan is
positioned above the cup.
Figure 9a Figure 9b
Note: Handle(s) may not be exactly as shown depending
your model of grill.

VCS4005, VCS5005/5010 Assembly
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Step 10: Install Internal Components
Materials Required:
VCS4005 - (4) Sear Plates, (3) Cooking
Grates, Warming Rack
VCS5005/5010 - (5) Sear Plates, (4) Cooking
Grates, Warming Rack
Place the Sear Plates into the base unit ensuring
the edges with the “finger holes” face the grill
front. Position the Cooking Grates into the base
with the finger holes facing the front. These may
be turned over to provide a flat surface for deli
-
cate foods. Set the warming rack into the two
supports in the ends of the rear lid.
Sear Plates (4/5)
Cooking
Grates (3/4)
Warming Rack (1)
Finger Hole
Step 11: Attach Stabilizer Bracket
Materials Required:
(2) 10-24 x 1/2” Bolt (black)
(1) Stabilizer Bracket
Attach the Stabilizer Bracket to a bottom
panel as shown. Use two (2) 10-24 x 1/2” long
(black) bolts through two holes in the bottom
panel to the stabilizer bracket.
Stabilizer Bracket

VCS4005, VCS5005/5010 Assembly
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Step 12: Install the LP Cylinder (LP Models Only)
Materials Required:
LP Gas Cylinder (Not included)
NOTE: Refer to the User?s Manual for the cylinder filling requirements, regulator attachments and leak test-
ing procedures, before lighting the grill.
Insert the Propane (LP) Cylinder into the hole provided into the bottom panel.
Secure cylinder with cylinder retainer (as shown below).
Connect the cylinder to the regulator.
Step 13: Attach Utensil Hooks to Shelf
Materials Required:
(3) Utensil Hooks
Attach three (3) Utensil Hooks into the holes located
at the bottom of the shelf.
Attach to either side of grill.
Hooks

410 Admiral Blvd. * Mississauga, Ontario * Canada L5T 2N6
www.myownbbq.com * www.vermontcastings.com
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