Raytec Vario2 Lighthouse Kit VAR2-VLK Assembly instructions

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Installation and Setup Guide
1Package Contents
Qty.
Description
1
Vario2 VLK fitted with 4m of 6 Core Power/Aux Cable and 4m of Cat5e cable
attached
1
WBOV Bracket Assembly
2
IR front windows
2
60 deg Diffusers
1
Instructions

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2Table of Contents
1Package Contents ...............................................................................................................1
2Table of Contents................................................................................................................2
3Safety Information..............................................................................................................3
4Introduction........................................................................................................................3
5Easy Set up..........................................................................................................................5
6Factory Default Settings .....................................................................................................5
7Installing Camera(s) ............................................................................................................6
7.1 Camera Wiring Interfaces ................................................................................................ 8
7.1.1 Connections Diagram............................................................................................................ 8
8System Configuration .......................................................................................................10
9Camera Housing Installation.............................................................................................14
9.1 Wall / Pole Mounting..................................................................................................... 14
9.2 External Wiring.............................................................................................................. 14
9.2.1 Power/Auxiliary Cable.........................................................................................................14
9.2.2 Cat5e Cable .........................................................................................................................15
10 Mechanical Alignment ..................................................................................................16
11 Illuminator Modes and Feedback System.....................................................................17
11.1 Programming Mode and Operating Mode.................................................................. 17
11.2 Feedback System........................................................................................................ 17
12 Optional Lamp Remote Controller................................................................................18
13 Remote Control Operation for PIN set and Manual Button Disable / Enable..............19
13.1 Extra VRC Functionality :.......................................................................................... 20
13.2 PIN Function Detail :.................................................................................................. 21
14 Manual Control Buttons ...............................................................................................22
14.1 Mode Selection by using LHS Button :...................................................................... 24
14.2 Manual Setting / Level Indication using RHS Button :.............................................. 25
14.3 Illuminator Settings Mode Detail :............................................................................. 25
14.4 Illuminator Security Modes Detail :........................................................................... 26
14.5 Disabling the Manual Buttons :................................................................................. 27
14.6 Disabling the Manual Buttons Using the Remote :.................................................... 27
15 Power Up Functionality.................................................................................................28
16 Illuminator RESET Options ............................................................................................28
17 Illuminator Beam Angle Adjustment ............................................................................29
17.1 Beam Angle of Illuminators –Changing the Lens Insert........................................... 29
18 Optional PSU Installation ..............................................................................................30
18.1 PSU Mounting............................................................................................................. 30
18.2 Wiring Interfaces........................................................................................................ 30
19 Troubleshoot.................................................................................................................31
20 Specifications ................................................................................................................32
20.1 Dimensions................................................................................................................. 34
21 List of Approved Accessories ........................................................................................36

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3Safety Information
Isolate supply
before
removing
cover
Install in a well-
ventilated area
Eye Safety : IR Variants (850nm and 940nm)
Caution –IR emitted from this product EN62471 Risk Group 2.
Do not stare at the lamp. Avoid exposure or use appropriate
shielding / eye protection. Risk Group 2 for cornea / lens infrared
hazard. Hazard distance is 1500mm. Max IR EHV (Exposure Hazard
Value) : 69% of Risk Group 2 Limit at 200mm from the lamp.
Eye Safety : White Light Variants
Caution –EN62471 Risk Group 2 Classification - Possible hazardous
optical radiation emitted from this product. May be harmful to
eyes, do not stare at the lamp. Hazard distance is 1500mm. Max
WL EHV (Exposure Hazard Value) : 68% of Risk Group 2 Limit at
200mm from the lamp.
Installation shall be carried out by suitably trained and qualified personnel.
The Unit is Class lll for insulation
The unit is suitable for use Outdoors and Indoors
4Introduction
The following guide is for Vario2 VLK products with two integrated Lamps only.
VARIO2 Lighthouse Kit (VAR2-VLK) is a fully integrated lighting and housing solution designed for easy
camera integration, quick and easy mounting with the ability to mount up to two IP or analogue
cameras.
VAR2-VLK provides two integrated VARIO LED illuminators, available in Infra-Red, White-Light or Hybrid
(one illuminator WL and one illuminator IR). Lighting and cameras can be used together for a variety of
applications including CCTV, ANPR/LPR and thermal. The VAR2-VLK Control Interface delivers the highest
level of flexibility and control for meeting exact operational requirements for outstanding 24/7
performance. Lighting can be easily configured for activation via photocell or on demand via camera or
external input (e.g. on detection of motion). Lighting on demand delivers real savings through reduced
electrical consumption and when using White-Light provides a powerful, visible deterrent. The
integrated photocell can be used to trigger switching of camera day/night mode in conjunction with the
illuminators.

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VAR2-VLK provides integrated bracketry for easy mounting. It is cable managed and pre-wired with
power/aux cable and CAT5e cable. PoE for the cameras is available using an external PoE source (not
supplied). An optional VARIO PSU is available to provide 24V AC/DC and the option for Cat5e
termination.
Vario2 is the next generation of Infra-Red and White-Light illuminators from Raytec. Using the latest
PLATINUM Elite SMT LEDs, VARIO2 allows cameras to generate longer illumination distances using less
power. VARIO2 features an interchangeable lens system with angles of 10, 35 and 60 degrees out of the
box incorporating VARIO’s Hot-spot Reduction Technology to deliver highly even illumination where it is
most needed. With the optional hand-held remote control and a new suite of advanced security
features, VARIO2 also makes set up and commissioning quicker, easier and safer.
VAR2-VLK also offers Adaptive Illumination for even greater flexibility to adapt the horizontal beam
angle.
An optional VARIO remote control provides the ability to set-up the illuminators quickly and safely from
ground level.
The VAR2-VLK gives the user all the functionality of two Vario2 lamps with additional features such as: -
1. Integrated command and control to allow the lamps and cameras to be interconnected so that
they work in unison to provide optimum lighting for a given circumstance.
2. Provision for up to two cameras, these could be: -
a. IP enabled cameras (24V or PoE)
b. Analogue cameras
c. Thermal Imaging cameras
d. Or any combination of the above.
3. Integrated heater to eliminate condensation from the viewing windows.
4. Integrated bracketing system which allows for the camera position to be positioned in all 3 axes
(Pan and Tilt).
5. External Command and Control via the auxiliary power cable.
6. IR, WL or Hybrid(one WL Illuminator and one IR illuminator) lighting technology can be provided.
7. Hotspot reduction technology with interchangeable diffuser angle options available.
8. Managed cable system.
9. Wall mount and pole mount options.
10. VAR2-VLK Advanced Security Settings, allowing for Programming inputs on both the VARIO
remote control and on the illuminators (which can be disabled if required). Additionally, the
VARIO remote control can be used to send a PIN code to lock in settings, limit access and allow
adjustment of individual lamp control.
11. LED Statues Indicator gives quick operational feedback on status and performance of the
illuminators. Allows simple and quick commissioning of the installation and easy maintenance
reviews.
12. Green Technology –in-built green features such as power adjust, telemetry control and timer
function enhance the potential for energy savings.
The system is designed to operate from a 24V supply. Provision is made to allow IP cameras to be PoE
powered from a PoE enable switch, router or mid-span (not provided).

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5Easy Set up
1. Fit cameras inside the VAR2-VLK.
2. Configure the VAR2-VLK.
3. Mount VAR2-VLK to column or wall. (See accessories for
suitable brackets).
4. Mount the PSU (optional extra).
5. Route Cables from Camera Housing to PSU and terminate.
6. Optional: Set-up adjustments.
7. Optional: Adjust beam angle of illuminators.
8. Adjust alignment.
9. Position illuminator pointing towards scene.
10. Adjust vertical angle. Adjust horizontal angle via Adaptive
Illumination (AI) (if required).
11. Tighten all fixings.
12. Apply power.
For full description of optional adjustments –see sections below.
Note :
The external cables cannot be replaced. If they are damaged and the
customer is unable to shorten and re-use the cables, the unit must
not be powered.
6Factory Default Settings
Programming Mode
35˚ Beam Angle ILS (Interchangeable Lens System)
Max 100% Power
Telemetry Input –active (closed)
Photocell sensitivity –MID
Status LEDs –ON, No PIN set
LED illuminator
Bracket
Adaptive
illumination (AI)

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7Installing Camera(s)
Provision is made inside the body of the VAR2-VLK to locate two cameras. Two slider plates are provided
to allow cameras to be located in the centre or top positions of the housing.
To access, remove the rear cover of the housing using a 3mm Allen key. This gives access to both slider
plates.
Remove the plate to which you wish to mount the camera. A slot is provided to allow the camera to be
attached to the plate with the appropriate size screw and mounting spacer (not supplied –camera
specific), and allows the position of the camera to be set.
The camera lens should not extend more than 12.8mm beyond the slider plate to avoid hitting the inside
of the front window.
The following diagrams show the available space available to install a camera and lens into the top and
centre positions within the camera housing: -

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For VAR2-VLK please use the VLK Long version dimensions where stated in the diagrams above
Ensure the camera is secure before sliding the plate back into the housing. Check for clearance both at
the front and at the rear of the camera adjust as required.

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7.1 Camera Wiring Interfaces
The camera(s) now need to be connected to the VAR2-VLK electrically. There are several things to
consider here and will determine what connections need to be made: -
How will the camera be powered?
o24V
oPoE
Does the camera have outputs that need to be used to control part or all of the illuminators?
Does the camera need input from the illuminator or system, e.g. Photocell Status?
How is the video to be distributed?
oEthernet
oTwisted Pair
oCoax
If two cameras are fitted which will be designated Camera 1 and which Camera 2?
7.1.1 Connections Diagram
Inside the camera housing located in the bottom slot there is a distribution panel which should be used
to make the electrical connections. The picture below shows the connections available.
Camera 1
I/O interface
Camera 2
I/O interface
Camera 2
CAT5e interface
Camera 1
CAT5e interface
Configuration
Mode Dip Switch
CAT5e interface
Camera 1 Supply
Camera 2 Supply

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Camera Wiring Interface Plugs
(Two sets Supplied)
Camera CAT5e Patch Cable
(Optionally Supplied)
Supply +ve
Supply –ve
Not Used +ve
Signal Ground
Control Input
Control Output

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8 System Configuration
The following information details the possible interconnections between lamps and cameras and the
links made using the Configuration Mode DIP Switch. Links that are permanently hard wired are marked
HW. Links that are made by turning ON (closing) switches 1 to 4 are identified by number.
Configurations marked X are not valid.
Selection Options
Element
A
PC Lamp1
A
X
B
PC Lamp2
B
1
X
C
Cam1 IN
C
HW
1
X
D
Cam2 IN
D
1
HW
1
X
E
PC Aux
E
HW
1
HW
1
X
F
Tel Lamp1
F
X
X
X
X
X
X
G
Tel Lamp2
G
2
X
2
X
2
3
X
H
Cam1 OUT
H
X
X
X
X
X
HW
3
X
I
Cam2 OUT
I
2
X
2
X
2
3
HW
3
X
J
Tel Aux
J
X
X
X
X
X
HW
3
HW
3
X
K
Signal Ground
K
X
X
X
X
X
X
4
X
4
X
X
Note : PC=Photocell, Tel=Telemetry, Aux=Auxiliary
Hard Wired Connections
PC Lamp1 is linked to Cam1 IN and PC Aux
PC Lamp2 is linked to Cam2 IN
Cam1 OUT is linked to Tel Lamp1 and Tel Aux
Cam2 OUT is linked to Tel Lamp2
Switch 1 OFF (Default Setting)
No Action
Switch 1 ON
Connects PC Lamp1 to PC Lamp 2
PC Lamp1 or PC Lamp2 status (day/night) is linked
to Cam1 IN, Cam2 IN and PC Aux
Switch 2 OFF (Default Setting)
No action
Switch 2 ON
Connects Tel Lamp2 and Cam2 OUT to PC
Lamp1, Cam1 IN and PC Aux.
Switch 3 OFF
No Action
Switch 3 ON (Default Setting)
Connects Tel Lamp1 to Tel Lamp2 and links to
Cam1 OUT or Cam2 OUT or Tel Aux which can
switch both Lamps on (under Photocell control) or
operate lamp timer / dimming modes.
Switch 4 OFF (Default Setting)
No action
Switch 4 ON
Tel Lamp2 and Cam2 OUT is linked Signal Ground.