Raytec Vario2 Lighthouse Kit VAR2-VLK Assembly instructions

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Installation and Setup Guide
1Package Contents
Qty.
Description
1
Vario2 VLK fitted with 4m of 6 Core Power/Aux Cable and 4m of Cat5e cable
attached
1
WBOV Bracket Assembly
2
IR front windows
2
60 deg Diffusers
1
Instructions

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2Table of Contents
1Package Contents ...............................................................................................................1
2Table of Contents................................................................................................................2
3Safety Information..............................................................................................................3
4Introduction........................................................................................................................3
5Easy Set up..........................................................................................................................5
6Factory Default Settings .....................................................................................................5
7Installing Camera(s) ............................................................................................................6
7.1 Camera Wiring Interfaces ................................................................................................ 8
7.1.1 Connections Diagram............................................................................................................ 8
8System Configuration .......................................................................................................10
9Camera Housing Installation.............................................................................................14
9.1 Wall / Pole Mounting..................................................................................................... 14
9.2 External Wiring.............................................................................................................. 14
9.2.1 Power/Auxiliary Cable.........................................................................................................14
9.2.2 Cat5e Cable .........................................................................................................................15
10 Mechanical Alignment ..................................................................................................16
11 Illuminator Modes and Feedback System.....................................................................17
11.1 Programming Mode and Operating Mode.................................................................. 17
11.2 Feedback System........................................................................................................ 17
12 Optional Lamp Remote Controller................................................................................18
13 Remote Control Operation for PIN set and Manual Button Disable / Enable..............19
13.1 Extra VRC Functionality :.......................................................................................... 20
13.2 PIN Function Detail :.................................................................................................. 21
14 Manual Control Buttons ...............................................................................................22
14.1 Mode Selection by using LHS Button :...................................................................... 24
14.2 Manual Setting / Level Indication using RHS Button :.............................................. 25
14.3 Illuminator Settings Mode Detail :............................................................................. 25
14.4 Illuminator Security Modes Detail :........................................................................... 26
14.5 Disabling the Manual Buttons :................................................................................. 27
14.6 Disabling the Manual Buttons Using the Remote :.................................................... 27
15 Power Up Functionality.................................................................................................28
16 Illuminator RESET Options ............................................................................................28
17 Illuminator Beam Angle Adjustment ............................................................................29
17.1 Beam Angle of Illuminators –Changing the Lens Insert........................................... 29
18 Optional PSU Installation ..............................................................................................30
18.1 PSU Mounting............................................................................................................. 30
18.2 Wiring Interfaces........................................................................................................ 30
19 Troubleshoot.................................................................................................................31
20 Specifications ................................................................................................................32
20.1 Dimensions................................................................................................................. 34
21 List of Approved Accessories ........................................................................................36

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3Safety Information
Isolate supply
before
removing
cover
Install in a well-
ventilated area
Eye Safety : IR Variants (850nm and 940nm)
Caution –IR emitted from this product EN62471 Risk Group 2.
Do not stare at the lamp. Avoid exposure or use appropriate
shielding / eye protection. Risk Group 2 for cornea / lens infrared
hazard. Hazard distance is 1500mm. Max IR EHV (Exposure Hazard
Value) : 69% of Risk Group 2 Limit at 200mm from the lamp.
Eye Safety : White Light Variants
Caution –EN62471 Risk Group 2 Classification - Possible hazardous
optical radiation emitted from this product. May be harmful to
eyes, do not stare at the lamp. Hazard distance is 1500mm. Max
WL EHV (Exposure Hazard Value) : 68% of Risk Group 2 Limit at
200mm from the lamp.
Installation shall be carried out by suitably trained and qualified personnel.
The Unit is Class lll for insulation
The unit is suitable for use Outdoors and Indoors
4Introduction
The following guide is for Vario2 VLK products with two integrated Lamps only.
VARIO2 Lighthouse Kit (VAR2-VLK) is a fully integrated lighting and housing solution designed for easy
camera integration, quick and easy mounting with the ability to mount up to two IP or analogue
cameras.
VAR2-VLK provides two integrated VARIO LED illuminators, available in Infra-Red, White-Light or Hybrid
(one illuminator WL and one illuminator IR). Lighting and cameras can be used together for a variety of
applications including CCTV, ANPR/LPR and thermal. The VAR2-VLK Control Interface delivers the highest
level of flexibility and control for meeting exact operational requirements for outstanding 24/7
performance. Lighting can be easily configured for activation via photocell or on demand via camera or
external input (e.g. on detection of motion). Lighting on demand delivers real savings through reduced
electrical consumption and when using White-Light provides a powerful, visible deterrent. The
integrated photocell can be used to trigger switching of camera day/night mode in conjunction with the
illuminators.

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VAR2-VLK provides integrated bracketry for easy mounting. It is cable managed and pre-wired with
power/aux cable and CAT5e cable. PoE for the cameras is available using an external PoE source (not
supplied). An optional VARIO PSU is available to provide 24V AC/DC and the option for Cat5e
termination.
Vario2 is the next generation of Infra-Red and White-Light illuminators from Raytec. Using the latest
PLATINUM Elite SMT LEDs, VARIO2 allows cameras to generate longer illumination distances using less
power. VARIO2 features an interchangeable lens system with angles of 10, 35 and 60 degrees out of the
box incorporating VARIO’s Hot-spot Reduction Technology to deliver highly even illumination where it is
most needed. With the optional hand-held remote control and a new suite of advanced security
features, VARIO2 also makes set up and commissioning quicker, easier and safer.
VAR2-VLK also offers Adaptive Illumination for even greater flexibility to adapt the horizontal beam
angle.
An optional VARIO remote control provides the ability to set-up the illuminators quickly and safely from
ground level.
The VAR2-VLK gives the user all the functionality of two Vario2 lamps with additional features such as: -
1. Integrated command and control to allow the lamps and cameras to be interconnected so that
they work in unison to provide optimum lighting for a given circumstance.
2. Provision for up to two cameras, these could be: -
a. IP enabled cameras (24V or PoE)
b. Analogue cameras
c. Thermal Imaging cameras
d. Or any combination of the above.
3. Integrated heater to eliminate condensation from the viewing windows.
4. Integrated bracketing system which allows for the camera position to be positioned in all 3 axes
(Pan and Tilt).
5. External Command and Control via the auxiliary power cable.
6. IR, WL or Hybrid(one WL Illuminator and one IR illuminator) lighting technology can be provided.
7. Hotspot reduction technology with interchangeable diffuser angle options available.
8. Managed cable system.
9. Wall mount and pole mount options.
10. VAR2-VLK Advanced Security Settings, allowing for Programming inputs on both the VARIO
remote control and on the illuminators (which can be disabled if required). Additionally, the
VARIO remote control can be used to send a PIN code to lock in settings, limit access and allow
adjustment of individual lamp control.
11. LED Statues Indicator gives quick operational feedback on status and performance of the
illuminators. Allows simple and quick commissioning of the installation and easy maintenance
reviews.
12. Green Technology –in-built green features such as power adjust, telemetry control and timer
function enhance the potential for energy savings.
The system is designed to operate from a 24V supply. Provision is made to allow IP cameras to be PoE
powered from a PoE enable switch, router or mid-span (not provided).

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5Easy Set up
1. Fit cameras inside the VAR2-VLK.
2. Configure the VAR2-VLK.
3. Mount VAR2-VLK to column or wall. (See accessories for
suitable brackets).
4. Mount the PSU (optional extra).
5. Route Cables from Camera Housing to PSU and terminate.
6. Optional: Set-up adjustments.
7. Optional: Adjust beam angle of illuminators.
8. Adjust alignment.
9. Position illuminator pointing towards scene.
10. Adjust vertical angle. Adjust horizontal angle via Adaptive
Illumination (AI) (if required).
11. Tighten all fixings.
12. Apply power.
For full description of optional adjustments –see sections below.
Note :
The external cables cannot be replaced. If they are damaged and the
customer is unable to shorten and re-use the cables, the unit must
not be powered.
6Factory Default Settings
Programming Mode
35˚ Beam Angle ILS (Interchangeable Lens System)
Max 100% Power
Telemetry Input –active (closed)
Photocell sensitivity –MID
Status LEDs –ON, No PIN set
LED illuminator
Bracket
Adaptive
illumination (AI)

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7Installing Camera(s)
Provision is made inside the body of the VAR2-VLK to locate two cameras. Two slider plates are provided
to allow cameras to be located in the centre or top positions of the housing.
To access, remove the rear cover of the housing using a 3mm Allen key. This gives access to both slider
plates.
Remove the plate to which you wish to mount the camera. A slot is provided to allow the camera to be
attached to the plate with the appropriate size screw and mounting spacer (not supplied –camera
specific), and allows the position of the camera to be set.
The camera lens should not extend more than 12.8mm beyond the slider plate to avoid hitting the inside
of the front window.
The following diagrams show the available space available to install a camera and lens into the top and
centre positions within the camera housing: -

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For VAR2-VLK please use the VLK Long version dimensions where stated in the diagrams above
Ensure the camera is secure before sliding the plate back into the housing. Check for clearance both at
the front and at the rear of the camera adjust as required.

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7.1 Camera Wiring Interfaces
The camera(s) now need to be connected to the VAR2-VLK electrically. There are several things to
consider here and will determine what connections need to be made: -
How will the camera be powered?
o24V
oPoE
Does the camera have outputs that need to be used to control part or all of the illuminators?
Does the camera need input from the illuminator or system, e.g. Photocell Status?
How is the video to be distributed?
oEthernet
oTwisted Pair
oCoax
If two cameras are fitted which will be designated Camera 1 and which Camera 2?
7.1.1 Connections Diagram
Inside the camera housing located in the bottom slot there is a distribution panel which should be used
to make the electrical connections. The picture below shows the connections available.
Camera 1
I/O interface
Camera 2
I/O interface
Camera 2
CAT5e interface
Camera 1
CAT5e interface
Configuration
Mode Dip Switch
CAT5e interface
Camera 1 Supply
Camera 2 Supply

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8 System Configuration
The following information details the possible interconnections between lamps and cameras and the
links made using the Configuration Mode DIP Switch. Links that are permanently hard wired are marked
HW. Links that are made by turning ON (closing) switches 1 to 4 are identified by number.
Configurations marked X are not valid.
Selection Options
Element
A
PC Lamp1
A
X
B
PC Lamp2
B
1
X
C
Cam1 IN
C
HW
1
X
D
Cam2 IN
D
1
HW
1
X
E
PC Aux
E
HW
1
HW
1
X
F
Tel Lamp1
F
X
X
X
X
X
X
G
Tel Lamp2
G
2
X
2
X
2
3
X
H
Cam1 OUT
H
X
X
X
X
X
HW
3
X
I
Cam2 OUT
I
2
X
2
X
2
3
HW
3
X
J
Tel Aux
J
X
X
X
X
X
HW
3
HW
3
X
K
Signal Ground
K
X
X
X
X
X
X
4
X
4
X
X
Note : PC=Photocell, Tel=Telemetry, Aux=Auxiliary
Hard Wired Connections
PC Lamp1 is linked to Cam1 IN and PC Aux
PC Lamp2 is linked to Cam2 IN
Cam1 OUT is linked to Tel Lamp1 and Tel Aux
Cam2 OUT is linked to Tel Lamp2
Switch 1 OFF (Default Setting)
No Action
Switch 1 ON
Connects PC Lamp1 to PC Lamp 2
PC Lamp1 or PC Lamp2 status (day/night) is linked
to Cam1 IN, Cam2 IN and PC Aux
Switch 2 OFF (Default Setting)
No action
Switch 2 ON
Connects Tel Lamp2 and Cam2 OUT to PC
Lamp1, Cam1 IN and PC Aux.
Switch 3 OFF
No Action
Switch 3 ON (Default Setting)
Connects Tel Lamp1 to Tel Lamp2 and links to
Cam1 OUT or Cam2 OUT or Tel Aux which can
switch both Lamps on (under Photocell control) or
operate lamp timer / dimming modes.
Switch 4 OFF (Default Setting)
No action
Switch 4 ON
Tel Lamp2 and Cam2 OUT is linked Signal Ground.

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There are many possible custom configuration scenarios. The following schematic diagram
illustrates the possible interconnections and the examples are intended as a guide only.
Example 1 : (Default Setting)
Switch 1
Switch 2
Switch 3
Switch 4
OFF
OFF
ON
OFF
Both Lamps enabled by either Aux Telemetry, Cam1 O/P or Cam2 O/P : Short Circuit=ON
Conditional on Photocell status –Lamp ON in darkness (Unless Lamp Pcell is optionally disabled)
Cameras (or a PIR) can switch the lamp ON when motion is detected. Telemetry is a remote switch.
Example 2 : (Photocell Linking)
Switch 1
Switch 2
Switch 3
Switch 4
ON
OFF
ON
OFF
Common photocell status on Lamp1 and 2 (unless disabled) is reported to both camera inputs.
Allows camera day/night switching and synchronised ON/OFF switching as Example 1.
Example 3 : (Forced Telemetry)
Switch 1
Switch 2
Switch 3
Switch 4
ON
OFF
ON
ON
Common photocell status on Lamp1 and 2 (unless disabled) is reported to both camera inputs.
Camera Day/Night switching is maintained but both Lamps are forced ON in the dark state.
Camera output control and Aux Telemetry function are disabled.

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Example 4 : (Hybrid Lamps)
Switch 1
Switch 2
Switch 3
Switch 4
OFF
OFF
OFF
ON
With Lamp1 = White Light, Lamp2=InfraRed
Lamp2 (IR) is ON if photocell status is dark (or permanently ON if photocell is disabled)
Lamp1 (WL) is enabled if Cam1 O/P detects motion or by PIR via Aux Telemetry.
Turning ON of Lamp1 is conditional on its photocell, if it is enabled.
Cam1 day/night switching can be achieved via the Lamp1 photocell output.
Example 5 : (Thermal Imaging)
Switch 1
Switch 2
Switch 3
Switch 4
ON
ON
ON
OFF
With both Lamps = White Light, Cam1 = Thermal imaging, Cam2 = Colour IP type.
If lamp photocells are disabled, both Lamps are turned ON via Cam1 O/P on motion detection.
This action is detected by Cam2 I/P which can activate video capture streaming.
SW1
SW2
SW3
SW4
Function
0
0
0
0
0
0
0
1
With Lamp1 = White Light, Lamp2=InfraRed
Lamp2 (IR) is ON if photocell status is dark (or permanently ON if
photocell is disabled)
Lamp1 (WL) is enabled if Cam1 O/P detects motion or by PIR via Aux
Telemetry.
Turning ON of Lamp1 is conditional on its photocell, if it is enabled.
Cam1 day/night switching can be achieved via the Lamp1 photocell
output.
0
0
1
0
Both Lamps enabled by either Aux Telemetry, Cam1 O/P or Cam2 O/P
: Short Circuit=ON
Conditional on Photocell status –Lamp ON in darkness (Unless Lamp
Pcell is optionally disabled)
Cameras (or a PIR) can switch the lamp ON when motion is detected.
Telemetry is a remote switch.
0
0
1
1
0
1
0
0
0
1
0
1
0
1
1
0
0
1
1
1
1
0
0
0
1
0
0
1
1
0
1
0
Common photocell status on Lamp1 and 2 (unless disabled) is
reported to both camera inputs.
Allows camera day/night switching and synchronised ON/OFF
switching as Example 1.
1
0
1
1
Common photocell status on Lamp1 and 2 (unless disabled) is
reported to both camera inputs.
Camera Day/Night switching is maintained but both Lamps are forced
ON in the dark state.
Camera output control and Aux Telemetry function are disabled.
1
1
0
0

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1
1
0
1
1
1
1
0
With both Lamps = White Light, Cam1 = Thermal imaging, Cam2 =
Colour IP type.
If lamp photocells are disabled, both Lamps are turned ON via Cam1
O/P on motion detection.
This action is detected by Cam2 I/P which can activate video capture
streaming.
1
1
1
1

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9Camera Housing Installation
9.1 Wall / Pole Mounting
The VAR2-VLK is supplied with a WBOV mounting bracket. This is
designed to fit directly to a wall or to a pole (with optional Pole Mount
Bracket –see list of approved accessories) and provides full x, y, z
adjustment of the system.
Mounting holes should be prepared using the supplied template
(See Appendix) and cable entry hole shall be prepared prior to
installing the Camera Housing assembly.
9.2 External Wiring
The standard model comes pre-wired with two cables fitted to
the camera housing:-
6 Core Power/Aux Cable
Cate5e Ethernet cable
The external cables are supplied with the unit and come attached to the VAR2-VLK.
The cables have a maximum length of 4m.
These cables pass through the wall bracket (WBOV) and enter the bottom of the Camera housing
through two cable glands (See Diagram). The Unit is designed to allow the cables to be managed and
therefore routed through the WBOV bracket assembly as supplied.
Other options for cable entry are available on request.
It is important to prepare the mounting method and holes prior to fitting the camera housing.
9.2.1 Power/Auxiliary Cable
A six core cable is provided with a maximum outside diameter of 8.5mm; the arrangement is defined
below in table xx.
Cable
Colour
Cable size
(AWG)
Type
Function
Red
18
24V AC or DC
Supply Positive
Black
18
Supply Negative
White
22
TTL or Volt Free
Contact
Photocell Following Contact Positive
Yellow
22
Signal Ground
Orange
22
TTL or Volt Free
Contact
Telemetry Positive
Purple
22
Signal Ground
(Photocell Following TTL may be camera dependant from system configuration used)

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9.2.1.1 Power Cable
A primary supply input of 24VDC or 24VAC is required to operate the unit. {An HV Input (110/230VAC)
PSU unit is optionally available including simple Cat5e termination}.
9.2.1.2 Photocell Following Contact.
Short circuit=dark, Open circuit=light.
Note photocell sensitivity and operation settable via optional lamp remote control.
9.2.1.3 Telemetry control input.
Used for remote lamp ON/OFF function via external switch such as PIR control. TTL low or short
circuit=ON, TTL high or open circuit=OFF. The Telemetry control is open circuit by Factory default.
9.2.2 Cat5e Cable
A single Cat5e cable is supplied to provide connection to two IP cameras. This is achieved by utilising the
spare two pair of cables. The pin/cable assignment is shown in table below: -
Cable Colour
RJ45 Pin
Assignment
(J7)
Camera
Camera RJ45 Pin
Assignment
Orange/White
1
1
1
Orange
2
1
2
Green/White
3
1
3
Blue
4
2
2
Blue/White
5
2
1
Green
6
1
6
Brown/White
7
2
3
Brown
8
2
6
The Cat5e cable is factory fitted to the unit. One end is terminated with a RJ45 connector and fits into
connector J7 inside the VAR2-VLK Camera housing. The other end of the Cat5e cable is left un-
terminated for the customer to terminate appropriately for their installation.
It is possible to use PoE for the cameras using an external PoE PSU (not supplied). This is achieved by
ensuring the PoE Power Supply provides power over the data pairs of a Cat5e interface i.e. wires 1, 2 ,3
and 6.
Alternate camera arrangements are possible and will need modification/additional cables as deemed
necessary.

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10 Mechanical Alignment
Please Note: Always keep product in same orientation.
Point unit towards scene (Optional night time
set-up for optimum image performance)
Adjust vertical and rotational angle using
WBOV bracket attached to base
Rotational
Adjustment
Tilt
Adjustment
Loosen Allen Screw to allow for
adjustment, tighten once
adjustment complete
Adjust horizontal angle via Adaptive Illumination
(AI) if required –loosen 4 x AI bolts shown –adjust
- tighten
Top AI Bolts x2
Bottom AI Bolts x2

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11 Illuminator Modes and Feedback System
11.1 Programming Mode and Operating Mode
On powering up the unit the two illuminators automatically enter Programming Mode. The
Programming Mode automatically times out after 7 Days (or after 30 minutes if the manual buttons are
pressed) or until the user actively changes to Operating Mode. The LED Indicators also give feedback if
you are using the PIN or Manual Control Modes
Factory Default: On initial power-up : Programming Mode.
To enter operating mode from programming mode you can either use Vario Remote Controller or the
manual buttons on the illuminators (please see following sections for detail)
All functions of the remote control and buttons are available in Programming Mode.
The only function of the Remote Control available during Operating Mode is LED Status Indicators
Enable/Disable, entering a PIN or disabling manual buttons (if done at the same time as disabling the
remote).
The manual buttons are available in Operating mode unless they have already been disabled by the user
11.2 Feedback System
During Programming Mode and Operating Mode the two LED’s indicate the following status on the
illuminators (unless detailed below):
LHS SOLID GREEN: Power Applied
LHS FLASHING GREEN: Remote control IR received problem
RHS FLASHING AMBER: Indicates unit is in programming mode
(Programming Mode Only)
RHS SOLID AMBER: Indicates that a valid command is being received
(Programming Mode Only)
LHS FLASHING RED: Voltage supply problem detected
LHS SOLID RED: Illuminator fault detected

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12 Optional Lamp Remote Controller
The VAR2-VLK VARIO Remote Controller (VRC) is an optional accessory which operates on illuminator
settings only; it cannot be used for settings on any other part of the VAR2-VLK unit. For control
interfaces between illuminators lamps and cameras, see the sections 7 & 8.
If you require the two lamps to be set up differently you will need to use the PIN function and control.

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13 Remote Control Operation for PIN set and Manual Button Disable / Enable
The illuminators have an additional security feature which allows you to protect the settings using a PIN.
A benefit of this for the Vario2 VLK is that If each illuminator is set with a different PIN, the Illuminators
can be adjusted separately from the ground. (For first time installation and PIN setting, cover the base of
one lamp to stop both lamps being set the same). For both lamps to be set the same, ensure both lamps
are in Prog. Mode and are programmed with the same remote control from an acceptable distance.
Action
Required
Available
Mode
Step1
Step 2
LHS
LED
RHS
LED
Comment
Disable
Remote
Prog. Mode
Press <Disable
Remote
Control> for 4
seconds
N/A
Solid Green
Flashing Amber –
Solid Amber - Off
Right Hand flashing
Amber LED will stop
RHS LED will go
Amber when the
button is pressed
and turn off when in
Operating Mode
Disable
Manual
Buttons
Operating
Modes
Press <Disable
Remote
Control> for 4
seconds
N/A
Solid Green –
After 4 seconds
Flashing Red
(Returns to Solid
Green after
button release)
Off –Solid
Amber - After 4
seconds Flashing
Red
(Returns to Solid
Green after
button release)
Must be done
within 5 minutes of
Disabling remote /
entering Operating
Mode. Change will
take effect after 30
minutes
Create or
Change PIN
Prog. Mode
Press <Status
Button> for 4
seconds
Enter valid
PIN
character
x 4
Green –
Intermittent
Flashing Red /
Green - Green
Solid Amber –
Flashing Red
counts down the
No. of valid
characters
required –
Flashing Amber
Stays in
Programming Mode
after PIN created or
changed
Enter
existing PIN
Prog.
Mode
Press <Status
Button> for 4
seconds
Enter valid
PIN
character
x 4
Green –
Intermittent
Flashing Red /
Green - Green
Solid Amber –
Flashing Green
counts down the
No. of characters
required –
Flashing Amber
Enters Programming
Mode after valid PIN
entered
If invalid PIN
entered both LEDs
flash red and unit
will stay in
Operating Mode
Delete PIN
Prog. Mode
Press <Status
Button> for 4
seconds
Press <Re-
Set> button
4 times
Green –
Intermittent
Flashing Red /
Green - Green
Solid Amber –
Flashing Red
counts down the
No. of valid
characters
required –
Flashing Amber
Stays in
Programming Mode
after PIN deleted
Summary Table

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13.1 Extra VRC Functionality :
-PIN Function
The same PIN can be used simultaneously for both illuminators or each illuminator can
have a separate PIN
The PIN is set by using the Vario Remote Control (VRC). There are five buttons /
characters on the remote that can be used for this purpose.
Note : Unless detailed as part of the functionality, if an invalid or blocked command is
attempted, both LEDs will flash RED
This must be done within 5
minutes of disabling remote
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