Razor Dirt Rocket MX500 Use and care manual

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1
WARNING
Step 1 Step 2
Required Tools: (Not included)
A. Phillips screwdriver
B. Flathead screwdriver
C. 3 mm Allen wrench
D. 4 mm Allen wrench
E. 5 mm Allen wrench
F. 10 mm wrench
CAUTION: To avoid potential shock or other injury, turn power switch OFF and disconnect
charger before conducting any assembly or maintenance procedures. Failure to follow these
steps in the correct order may cause irreparable damage.
Using a 5 mm Allen wrench and a 10 mm wrench,
remove the four (4) hex bolts that hold the fairing in place.
Location of the hex bolts are circled in the images below.
Using a 5 mm Allen wrench and a 10 mm wrench,
remove the two (2) hex bolts underneath the seat.
Remove the fairing from the unit and set aside. Location
of the hex bolts are circled in the image below.
MX500®/ MX650®
E-KIT REPLACEMENT PROCEDURES
MX500 / MX650 E-KIT
PART # W13114501164

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2
Step 3 Step 4
Step 5 Step 6
Install the new control module using the same two (2)
screws previously removed. Reconnect the six (6) white
plastic connectors.
Using a 4 mm Allen wrench, loosen the two (2) screws
(1 on each side) holding the control module in place and
remove the control module.
Carefully cut the zip ties holding the wires together.
Disconnect the six (6) white plastic connectors attached to
the control module by depressing the tab.
Using a Phillips screwdriver, remove the four (4) screws
that hold the the battery cover to the frame. Locations of
the screws are circled in the image below. Then using a
4 mm Allen wrench, remove the two (2) hex bolts on top
of the battery cover. Set battery cover aside.
Hex bolts

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3
Step 9 Step 10
Step 7 Step 8
Using a 3 mm Allen wrench, loosen the throttle screw but
do not remove and move throttle away from the grip.
Follow the throttle wire and disconnect it from control
module. Cut the zip tie and remove the cable wrap.
Note: save the cable wrap for reassembly. Gently pull the
throttle cable through the hole in the number plate.
Using a 5 mm Allen wrench, loosen the srcew on the
brake lever and move it away from the throttle.
Insert a flathead screwdriver in between the handlebar
and grip and apply WD-40®or a few drops of water.
This will allow you to remove the grip and throttle from
the handlebar.

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4
Step 11
Reverse the steps.
• Place the throttle in place and secure it back in place, clean the grip from any water or lubricant an re-install.
• Reconnect the throttle to control module.
• Place the battery cover back on the unit.
• Refasten the screws that hold the battery cover in place.
• Place the fairing back on the unit and refasten the hex bolts.
ATTENTION: Charge battery 12 hours before using.