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RCbenchmark 1780 Series User manual

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
Series 1780 Dynamometer 75 kgf - 500 A
User Manual V2.0 Document ID: DSN10D
Publication date: 2020-04-20


Series 1780 Dynamometer 75 kgf - 500 A
User Manual V2.0

Manual SKU#: ZXMJ

Image above shows the Series 1780 Dynamometer 75 kgf - 500 A: Coaxial. 
Copyright 2020 - Tyto Robotics Inc.  Page 1/82

Series 1780 Dynamometer 75 kgf - 500 A
User Manual V2.0 Document ID: DSN10D
Publication date: 2020-04-20
Table of contents
Chapter 1: Introduction 5
1.1 Item checklists for the dynamometer 6
1.1.1 Series 1780 Dynamometer 75 kgf - 500 A: Single motor (SKU#: KURKE) 6
1.1.2 Series 1780 Dynamometer 75 kgf - 500 A: Coaxial (SKU#: KXQVH) 6
1.1.3 Accessories 7
Chapter 2: General safety rules 8
Chapter 3: Ground mounting and enclosure 11
3.1 Mounting options 11
3.1.1 With concrete screws 11
3.1.2 Plywood on the floor 12
3.2 Build your own enclosure 14
3.2.1 Design and build your own enclosure 14
Chapter 4: Series 1780 installation 16
4.1 Ground and stand support 17
4.1.1 What’s included and where to find the parts 18
4.1.2 Assembly of the ground structure 19
4.1.3 Assembly of the stand structure 21
4.1.4 Ground and stand structure assembly for single motor 28
4.1.5 Ground and stand structure assembly for coaxial 33
4.2 Load measurement unit 40
4.2.1 Storage, calibration, and warranty 40
4.2.2 What’s included 42
4.2.3 Mounting the load measurement unit to the stand 42
4.2.4 Dismounting the load measurement unit from the support 47
4.3. Motor, motor mount, and optical RPM probe 48
Copyright 2020 - Tyto Robotics Inc.  Page 2/82

Series 1780 Dynamometer 75 kgf - 500 A
User Manual V2.0 Document ID: DSN10D
Publication date: 2020-04-20
4.3.1 What’s included 49
4.3.2 Install your motor onto the motor mount 49
4.3.3 Install the optical RPM probe on the motor mount 50
4.3.4 Install the motor mount assembly on the load measurement unit 54
4.4 Power and control console 59
4.4.1 Introduction to the power and control console 100 V - 500 A 59
4.4.2 What’s included and where to locate the components 59
4.4.3 Attaching the power and control console to the stand structure 60
4.4.4 Attaching the ESC on the stand structure 62
4.5 Main board 63
4.5.1 What’s included 64
4.5.2 Installing the main board on the ground or on the stand structure 65
4.6 Tightening with a torque wrench 66
Chapter 5: How to connect electrical components 67
5.1 Electrical safety rules 67
5.2 Sensor chain 68
5.2.1 Optical RPM probe and force sensor 68
5.2.2 Power sensor 69
5.2.3 Temperature probe 70
5.2.4 Air-speed probe 70
5.3 Control chain 70
5.3.1 Power and control console 70
5.4 Main board and PC 71
5.4.1 Indicator lights 71
5.4.2 Power and USB to your PC 72
5.4.3 Buzzer and safety cut-off switch 72
5.5 Cable management 72
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
Series 1780 Dynamometer 75 kgf - 500 A
User Manual V2.0 Document ID: DSN10D
Publication date: 2020-04-20
Chapter 6: Coaxial (two-motor) testing 73
6.1 Two motors face-to-face 73
6.2 Two motors back-to-back 75
6.3 Using coaxial to test one motor 76
Chapter 7: Using the RCbenchmark software 77
7.1 Connecting to the tool 78
Chapter 8: Upgrade, warranty, and technical support 79
8.1 Technical support 79
8.2 Upgrade your products 79
8.3 Product’s warranty 80
Annex 1. Support rod angle in coaxial setup 81
Annex 2. Suggested torque specifications 82

 
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
Series 1780 Dynamometer 75 kgf - 500 A
User Manual V2.0 Document ID: DSN10D
Publication date: 2020-04-20
Chapter 1: Introduction
This is the user manual for customers who have purchased the Series 1780 Dynamometer 75              
kgf - 500 A. The goal of this user manual is to present all the important information about                 
preparing, assembling, and using this dynamometer. If you need the user manual for the             
Series 1780 Dynamometer 25 kgf V1, the V2 25 kgf - 100 A, or the 40 kgf - 150 A, contact us at                      
[email protected].
The user manual for the Series 1780 is regularly updated. To ensure you have accurate              
up-to-date information, look for the latest PDF copy on our website:
https://rcbenchmark.gitlab.io/docs/en.

IMPORTANT!
We highly recommend that all operators who will be working with this thrust stand read this               
user manual carefully in its entirety before carrying out any operation on the Series 1780.
Note that not following the instructions in this user manual may result in testing errors,              
malfunction of the dynamometer, serious injuries, or death of the operator.
In this manual, any text following a # represents the RCbenchmark SKU# for this item. You               
may refer to this code to order spare parts or to locate malfunctioning parts when you need                
technical support.
The Series 1780 dynamometer contains several major units: the load measurement unit(s),           
the power and control console(s), the main board, and the ground and stand structure. Every              
box may contain one or multiple bags of fasteners. Keep them inside the boxes until you               
need to use them.
The load measurement unit, the 75 kgf - 48 Nm A side (#FVET) and B side (#JTJB), is extremely                  
sensitive to any external forces outside its rated output. The load measurement unit comes             
with a protective shell in its own boxes. Do not take it out until you need to mount it onto the                    
support. When you unmount the load measurement unit from the support, place it back into              
the protective casing. For further information about how to store this unit to keep a valid               
warranty, refer to section 4.2.1 of this manual.

 
Copyright 2020 - Tyto Robotics Inc.  Page 5/82

Series 1780 Dynamometer 75 kgf - 500 A
User Manual V2.0 Document ID: DSN10D
Publication date: 2020-04-20
1.1 Item checklists for the dynamometer
Before you use these checklists, verify which configuration you purchased from us. If unsure,             
contact us.
1.1.1 Series 1780 Dynamometer 75 kgf - 500 A: Single motor (SKU#: KURKE)
Ensure the following items are in the carton:
●Load measurement unit 75 kgf - 48 Nm: side A (SKU#: FVET) x 1
●Mono main board V2 (SKU#: RHGQ) x 1
●Main board power adapter (SKU#: PGAC) x 1
●Power and control console 100 V - 500 A: A side (SKU#: EMDG) x 1
●Accessories and fasteners for assembly box (SKU#: BCJE) x 1
●Heavy load motor mount V2 (SKU#: XSWU) x 1
●General user manual 75kg (SKU#: ZXMJ) x 1
The following items will be in separate boxes:
●Stand structure box (SKU#: TJLD) x 1
●Ground structure box (SKU#: YXHR) x 1
1.1.2 Series 1780 Dynamometer 75 kgf - 500 A: Coaxial (SKU#: KXQVH)
Ensure the following items are in the carton:
●Load measurement unit 75 kgf - 48 Nm: side A (SKU#: FVET) x 1
●Load measurement unit 75 kgf - 48 Nm: side B (SKU#: JTJB) x 1
●Dual main board V2 (SKU#: GPDE) x 1
●Main board power adapter (SKU#: PGAC) x 1
●Power and control console 100 V - 500 A: side A (SKU#: EMDG) x 1
●Power and control console 100 V - 500 A: side B (SKU#: GCQH) x 1
●Accessories and fasteners for assembly box (SKU#: BCJE) x 1
●Extra fastener box for coaxial (SKU#: PNWW) x 1
●Heavy load motor mount V2 (SKU#: XSWU) x 2
●General user manual 75kg (SKU#: ZXMJ) x 1
The following items will be in separate boxes:
●Stand structure box (SKU#: TJLD) x 2
●Ground structure box (SKU#: YXHR) x 1
 
Copyright 2020 - Tyto Robotics Inc.  Page 6/82

Series 1780 Dynamometer 75 kgf - 500 A
User Manual V2.0 Document ID: DSN10D
Publication date: 2020-04-20
1.1.3 Accessories
If you purchased any of these accessories, you can find them in the main carton that came                
with your Series 1780 Dynamometer:
●Series 1780 temperature probe (SKU#: JTKB)
●Series 1780 air-speed probe (SKU#: BJPK)
●Series 1780 calibration checker bar (SKU#: QPZG)
The Series 1780 Dynamometer 75 kgf - 500 A is a stand-alone product. It includes the               
necessary fasteners, stand, and ground structure. You DO NOT need the ground railing           
system for this version of the dynamometer.

 
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
Series 1780 Dynamometer 75 kgf - 500 A
User Manual V2.0 Document ID: DSN10D
Publication date: 2020-04-20
Chapter 2: General safety rules
Always put safety first! It is your responsibility.
It is extremely important to stay alert and know how each item works. Read this part yourself,                
and make sure all your colleagues who will be working on the Series 1780 have carefully read                
this guide before using the dynamometer.
Refer to upcoming chapters in this manual for assembly instructions.
The following instructions apply to both operating and maintenance personnel and must be            
followed during all phases of operations, service, testing, and repair of this instrument.
To ensure safety, follow these instructions:
1. Before construction, make sure all your tools are in good condition and don’t need to              
be replaced.
2. Inspect all fasteners before every experiment. Use a thread locker when replacing           
bolts.
3. Make sure to use properly rated cables for power.
4. Do not use power tools in the presence of flammable liquids or gases.
5. Always keep your work area clean; do not work on surfaces that are dirty with oil.               
Small metal chips may be blown up and hit the propeller by accident. Clean your              
testing room before every test.
6. Respect Murphy's law. If you think something might go wrong, it will.
7. Make sure you are dressed for safety. The load cell parts may be sharp, so wear gloves                
all along the assembly. Do not wear jewelry or inappropriate clothing when operating            
the tool.
8. Do not allow children to be around the Series 1780 dynamometer.
9. Never force the tool to do a job for which it was not designed or is outside its                 
specifications. Using the tool outside of its official specifications will void the           
warranty and is done so at your own risk.
10. Do not use or assemble the tool alone.
11. Do not substitute parts or modify the instrument.
Copyright 2020 - Tyto Robotics Inc.  Page 8/82

Series 1780 Dynamometer 75 kgf - 500 A
User Manual V2.0 Document ID: DSN10D
Publication date: 2020-04-20
12. Always disconnect the power source before making adjustments, changing parts, and          
cleaning or working on the tool.
13. Do not store anything near or above the tool, especially when it is in use.
14. Always keep your tools clean and in good working order.
15. Do not operate the tool if you are under the influence of drugs, alcohol, or medication               
that may affect your ability to properly use the tool.
16. Do not open and touch the electrical circuits inside the enclosures (power and control             
console, main board, force sensor circuit). Do not change or modify the electrical            
circuit.
17. Respect the manufacturer’s specification concerning the power, voltage, and current         
of the motors that you use on the Series 1780 Dynamometer.
18. Make sure you are running all your tests in a safe space. The tool should be fenced off                 
so unsuspecting personnel cannot enter the test area. Build a safety cage around the             
test area. Before a test, assume the propeller will break, and check whether there is a               
risk of injury from debris bouncing directly off the propeller or off the walls.
19. The safety cage or the enclosure should be suitably rated for containing a propeller             
failure. It should also protect operators in case the Series 1780 comes apart (loose             
screw or mechanical failure).
20. Make sure nobody is in the room or near the propeller when the motor tested is               
powered.
21. Wait for the propeller to stop spinning and the voltage measured at the ESC to be 0 V                 
before accessing the testing area.
22. Make sure all the parts have time to cool down after all tests, unless this is part of the                  
test design. The motor, ESC, batteries, and wires may be hot. Keep a fire extinguisher              
available.
23. Make sure a protective surface is between you and the propeller during a test. Wear              
protective glasses at all times while in the testing room.
24. For the installation of the components in the Series 1780, always refer to the proper              
chapter in this manual. Always use the supplied fasteners and a torque wrench when             
specified. Confirm the structure’s rigidity every time before any tests.
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
Series 1780 Dynamometer 75 kgf - 500 A
User Manual V2.0 Document ID: DSN10D
Publication date: 2020-04-20
25. Unbalanced propellers and extreme vibrations can lead to fatigue failure of some           
aluminum components and/or the load cells. Ensure the unit is completely enclosed           
in the safety area, and inspect all parts before performing a test.
26. Note that unbalanced propellers may cause resonances and powerful vibrations         
which may result in structure failure and can endanger someone. If you find your             
structure vibrating due to resonances, stop the test immediately.
27. If you are using your own fixtures to support the measurement tool, make sure they              
are rigid and solid enough to support your loads.
28. Ground railing systems and enclosures must be properly secured to the ground.
29. Do not approach the Series 1780 before cutting off the power to the motor.
30. Use the included lock washers; they are important because of the high vibration from             
the propulsion system.
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