Reanin K2000 User manual

Shandong Reanin Machinery Co.,Ltd
K2000 Pneumatic Spray Machine User Manual
1
Shandong Reanin Machinery Co.,Ltd
K2000 Pneumatic Spray Machine User Manual
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.

Shandong Reanin Machinery Co.,Ltd
K2000 Pneumatic Spray Machine User Manual
2
Standard Technical Parameters,
Model: REANIN-K2000 pneumatic spray machine
The ratio of raw material: 1:1
Max working pressure: 15MPa
Max fluid temperature: 80℃
Max output: 10kg/min
Max heated hose length: 45m
Heated hose power: 2000W
Heater power: 3000WX2
Drive model: pneumatic
Whole power: 9kw
Voltage (Optional): Single phase 220V 50Hz or Three phase 380V 50Hz
Standard configuration of K2000 pneumatic spray machine,
Proportion fixed mainframe 1 set
Spray gun 1 set
Transfer pump 2 sets
Heated hose 15m
Transfer pump hose 2pcs
Whip hose 2 pcs
Air pipe 1 set
Tools and spare parts 1 set
English user manual 1 set
READ ME FRIST, IT IS VERY IMPORTANT,
Never try to exchange A and B transfer pumps and hoses
Add DOP into DOP cup before use, can not run the machine without DOP
After one days work, take apart the gun block and mixing chamber, clean and put them into
the gun cleaning liquid
CIRCULATE A-SIDE (ISO) WEEKLY
Any questions, contact with us
Shandong Reanin Machinery Co.,Ltd
Tel./Fax.: [phone]
Mob.: [phone]
E-mail: [e-mail]
www.reaninmachinery.com

Shandong Reanin Machinery Co.,Ltd
K2000 Pneumatic Spray Machine User Manual
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Contents
1. Warning..................................................................................................4
2. Important Two-Component Material Information.................................7
3. Flow Charts of the Raw Material...........................................................9
4. System Installation.................................................................................10
5. Control Panel..........................................................................................14
6. System Operation...................................................................................16
7. Check for Fluid Flow System and Equipment Problem........................20
8. Equipment Warranty..............................................................................22

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K2000 Pneumatic Spray Machine User Manual
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1. Warnings
The following warnings are for setup, use, grounding, maintenance, and repair of this equipment.
The exclamation point symbol alerts you to a general warning and the hazard symbol refers to
procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may
be found throughout the body of this manual where applicable.
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be ground. Improper grounding, setup, or usage of the
system can cause electric shock.
•Turn off and disconnect power at main switch before disconnecting any
cables and before servicing equipment.
•Connect only to grounded power source.
•All electrical wiring must be done by a qualified electrician and comply
with all local codes and regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes
or on skin, inhaled, or swallowed.
•Read MSDS to know the specific hazards of the fluids you are using.
•Store hazardous fluid in approved containers, and dispose of it according
to applicable guidelines.
•Always wear chemically impermeable gloves when spraying, dispensing,
or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or
when in the operating area of the equipment to help protect you from serious
injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss.
This equipment includes but not limited to:
•Protective eyewear
•Clothing and respirator as recommended by the fluid and solvent
manufacturer
•Gloves
•Hearing protection
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leak, or ruptured components will pierce
skin. This may look like just a cut, but it is a serious injury that can result in
amputation. Get immediate surgical treatment.
•Engage raw material valve lock when not spray.
•Do not point gun at anyone or at any part of the body.
•Do not put your hand over the spray tip.
•Do not stop or deflect leaks with your hand, body, glove, or rag.
•Turn off the machine when you stop spraying and before cleaning,

Shandong Reanin Machinery Co.,Ltd
K2000 Pneumatic Spray Machine User Manual
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checking, or servicing equipment.
•Tighten all fluid connections before operating the equipment.
•Check hoses and couplings daily. Replace worn or damaged parts
immediately.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or
explode. To help prevent fire and explosion:
•Use equipment in well ventilated only.
•Eliminate all ignition sources; such as pilot lights, cigarettes; plastic drop
cloths, and portable electric lamps.
•Keep work area free of debris, including solvent, rags and gasoline.
•Do not plug or unplug power cords, or turn power or light switch on or off
when flammable fume are present.
•Ground all equipment in the work area.
•Hold gun firmly to side of grounded pail when triggering into pail.
•If there is a static sparking or you feel a shock, stop operation
immediately.
•Do not use equipment until you identify and correct the problem.
•Keep a working fire extinguisher in the work area.
THERMAL EXPANSION HAZARD
Fluid subjected to heat in confined spaces, including hoses, can creat a rapid
rise in pressure due to the thermal expansion. Over-pressurization can result in
equipment rupture and serious injury.
•Open a valve relieves the fluid expansion during heating.
•Replace hosed proactively at regular intervals based on your operation
conditions.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that incompatible with aluminum in pressurized equipment can
cause serious chemical reaction and equipment rupture. Failure to follow this
warning can result in death, serious injury, or property damage.
•Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated
hydrocarbon solvents for fluids containing such solvents.
•Many other fluids may contain chemicals that can react with aluminum.
Contact your material supplier for compatibility.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•This equipment is for Professional use only.
•Do no leave the work area while the equipment is energized or under
pressure. Turn off all equipment when the equipment is not in use.
•Do not operate the unit when fatigued or under the influence of drugs or

Shandong Reanin Machinery Co.,Ltd
K2000 Pneumatic Spray Machine User Manual
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alcohol.
•Do not exceed the maximum working pressure or temperature rating of the
lowest rated system component. See Technical Data in all equipment
manual.
•Use fluids and solvents that are compatible with equipment wetted parts.
See Technical Date in all equipment manuals. Read fluid and solvent
manufacturer’s warnings. For complete information about your material,
request MSDS forms from distributor or retailer.
•Check equipment daily. Repair or replace worn or damaged parts
immediately with genuine manufacturer’s replacement parts only.
•Do not alter or modify equipment.
•Use equipment only for its intended purpose. Call your distributor for
information.
•Route hoses and cables away from traffic areas, sharp edges, moving
parts, and hot surfaces.
•Do not kink or over bend hoses or use hoses to pull equipment.
•Keep children and animals away from work area.
•Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
•Keep clear of moving parts.
•Do not operate equipment with protective guards or covers removed.
•Pressurized equipment can start without warning. Before checking,
moving, or servicing equipment, follow the Pressure Relief Procedure in
this manual. Disconnect power or air supply.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during
operation. To avoid severe burns, do not touch hot fluid or equipment. Wait
until equipment/fluid has cooled completely.

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K2000 Pneumatic Spray Machine User Manual
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2. Important Two-Component Material Information
Isocyanate Conditions
•Spraying or dispensing materials containing isocyanates creates
potentially harmful mists, vapors, and atomized particulates.
•Read material manufacturer’s warnings and material MSDS to know
specific hazards and precautions related to isocyanates.
•Prevent inhalation of isocyanate mists, vapors, and atomized particulates
by providing sufficient ventilation in the work area. If sufficient ventilation
is not available, a supplied-air respirator is required for everyone in the
work area.
•To prevent contact with isocyanates, appropriate personal protective
equipment, including chemically impermeable gloves, boots, aprons, and
goggles, is also required for everyone in the work area.
Material Self-ignition
Some materials may become self-igniting if applied too thickly. Read material
manufacturer’s warnings and material MSDS.
Keep Components A and B Separate
Cross-contamination can result in cured material in fluid lines which could
cause serious injury or damage equipment. To prevent cross-contamination of
the equipment’s wetted parts, never interchange component A (isocyanate) and
component B (resin) parts.

Shandong Reanin Machinery Co.,Ltd
K2000 Pneumatic Spray Machine User Manual
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Moisture Sensitivity of Isocyanates
Isocyanates (ISO) are catalysts used in two component foam and polyurethane coatings. ISO will
react with moisture (such as humidity) to form small, hard, abrasive crystals, which become
suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all
wetted parts.
The amount of film formation and rate of crystallization varies depending on the blend of ISO, the
humidity, and the temperature.
To prevent exposing ISO to moisture:
•Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere.
Never store ISO in an open container.
•Keep the ISO lube pump reservoir (if installed) filled with DOP. The lubricant creates a
barrier between the ISO and the atmosphere.
•Use moisture-proof hoses specifically designed for ISO, such as those supplied with your
system.
•Never use reclaimed solvents, which may contain moisture. Always keep solvent containers
loosed when not in use.
•Never use solvent on one side if it has been contaminated from the other side.
•Always lubricate threaded parts with ISO pump oil or grease when reassembling.
Changing Materials
•When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.
•Always clean the fluid inlet strainers after flushing.
•Check with your material manufacturer for chemical compatibility.
•Most materials use ISO on the RED drum, and POLY on the BLUE drum.

Shandong Reanin Machinery Co.,Ltd
K2000 Pneumatic Spray Machine User Manual
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3. Flow Charts of the Raw Material
Figure 1

Shandong Reanin Machinery Co.,Ltd
K2000 Pneumatic Spray Machine User Manual
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4. System Installation
4.1 Installation of air supply system
1. Connect main air line from air compressor to the main air inlet,
2. Connect the air line in heated hose to mainframe,
3. Connect air lines from mainframe to transfer pumps.
See figure 2, figure 3.
Figure 2
Figure 3
Mainframe air inlet,
The total air supply inlet of the whole system. The compressed air from the air compressor enters
the system though this connector.
Air pressure regulator,