
Fillcontrol Auto Make-up and degassing — 06.07.2016 - Rev. B English —
English
FillcontrolAutoM ake-up and degassi ng
06.07.2016-Rev. B
Contents
1Notes on the operating manual.....................................................................................................................................................5
2Liability and guarantee...................................................................................................................................................................5
3Safety................................................................................................................................................................................................6
3.1 Explanation of symbols........................................................................................................................................................................6
3.1.1 Symbols and notes used...................................................................................................................................................6
3.2 Personnel requirements ......................................................................................................................................................................7
3.3 Personal protective equipment ..........................................................................................................................................................7
3.4 Intended use..........................................................................................................................................................................................7
3.4.1 Fillcontrol Auto 2P.............................................................................................................................................................7
3.4.2 Fillcontrol Auto 2PS...........................................................................................................................................................7
3.5 Inadmissible operating conditions.....................................................................................................................................................8
3.6 Residual risks .........................................................................................................................................................................................8
4Description of the device................................................................................................................................................................9
4.1 Description.............................................................................................................................................................................................9
4.2 Overview ..............................................................................................................................................................................................10
4.2.1 Fillcontrol Auto 2P...........................................................................................................................................................10
4.2.2 Fillcontrol Auto 2PS.........................................................................................................................................................10
4.3 Identification .......................................................................................................................................................................................11
4.3.1 Nameplate ........................................................................................................................................................................11
4.3.2 Type code..........................................................................................................................................................................11
4.4 Function ...............................................................................................................................................................................................12
4.4.1 Fillcontrol Auto 2P...........................................................................................................................................................12
4.4.2 Fillcontrol Auto 2PS.........................................................................................................................................................13
4.5 Scope of delivery.................................................................................................................................................................................15
4.6 Optional equipment and accessories ..............................................................................................................................................15
5Technical data ...............................................................................................................................................................................16
5.1 Electrical system..................................................................................................................................................................................16
5.2 Dimensions and connections............................................................................................................................................................16
5.3 Operation .............................................................................................................................................................................................16
6Installation.....................................................................................................................................................................................17
6.1 Installation conditions .......................................................................................................................................................................18
6.1.1 Incoming inspection .......................................................................................................................................................18
6.2 Preparatory work ................................................................................................................................................................................18
6.3 Execution..............................................................................................................................................................................................19
6.3.1 Fitting the add-on components....................................................................................................................................19
6.3.2 Floor mounting................................................................................................................................................................20
6.3.3 Hydraulic connection......................................................................................................................................................21
6.3.4 Fillcontrol Auto 2P...........................................................................................................................................................21
6.3.5 Fillcontrol Auto 2PS.........................................................................................................................................................22
6.4Electrical connection ..........................................................................................................................................................................24
6.4.1 Control cabinet terminal plan........................................................................................................................................25
6.4.2 Terminal plan, operating unit........................................................................................................................................27
6.5 Installation and commissioning certificate.....................................................................................................................................28
7Commissioning..............................................................................................................................................................................29
7.1 Requirements for initial commissioning .........................................................................................................................................29
7.2 Determining the P0minimum operating pressure for the controller.........................................................................................29
7.3 Filling the device with water.............................................................................................................................................................30