CAS LCH-TCR302 User manual

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Car Collision Repair System
LCH-TCR302
User Manual
Canada Auto Solutions Inc.
1115 Crestlawn Drive
Mississauga Ontario Canada
905-602-0226

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CONTENTS
Chapter 1 GENERAL INFORMATION.................................................... 3
1.1 GENERAL INFORMATION.........................................................................................................................................3
1.2 TRADEMARK........................................................................................................................................................4
1.3 SYMBOLS ..............................................................................................................................................................4
Chapter 2 FRAME MACHINE DESCRIPTION ...................................... 5
2.1 GENERAL PRESENTATION OF STANDARD COMPONENTS.........................................................................5
2.1.1 FRAME ASSEMBLY.........................................................................................................................................5
2.1.2 CLAMPS/SUPPORTASSEMBLY....................................................................................................................6
2.1.3 HYGRAULIC SYSTEM..............................................................................................................................6
2.1.4 MEASURING SYSTEM..............................................................................................................................5
2.1.5 ACCESSORYASSEMBLY ...............................................................................................................................6
2.2 APPLICABILITY.....................................................................................................................................................7
Chapter 3 INSTALLATION........................................................................ 8
3.1 UNPACKING..................................................................................................................................................................8
3.2 INSTALLATION..................................................................................................................................................................... 8
3.2.1 ADVANCE INSTRUCTIONS......................................................................................................................8
3.2.2 INSTALLATION........................................................................................................................................................9
Chapter 4 SECURITY NORMS................................................................ 11
4.1 GENERAL RULES...............................................................................................................................................11
4.2 QUALIFYING THE PERSONNEL......................................................................................................................10
4.3 SPECIFIC NORMS...............................................................................................................................................11
4.3.1 INSIDE THE REPAIRING OPERATION ENVIRONMENT....................................................................11
4.3.2 USING HYDRAULIC OPERATION..............................................................................................................12
4.3.3 USING PULLING TOOLS ........................................................................................................................12
Chapter 5 OPERATION INSTRUCTIONS............................................. 12
5.1 PRELIMINARY USE INSTRUCTIONS..............................................................................................................12
5.2 CLAMP PROCESS ...............................................................................................................................................13
5.3 FRAME PROCESS...............................................................................................................................................14
5.3.1 The operations for the frame lifting process...............................................................................................14
5.3.2 The operations for the frame landing process.............................................................................................14
5.3.3 Operating the pulling tower........................................................................................................................15
5.4 HYDRAULIC SYSTEM PROCESS......................................................................................................................17
Chapter 6 MAINTENANCE...................................................................... 18
6.1 GENERAL RULES...............................................................................................................................................18
6.2 DETAILED RULES ..............................................................................................................................................18
6.3 FREQUENTLY QUESTIONS..............................................................................................................................18
Chapter 7 MAINTENANCE REGISTER................................................ 19

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Chapter 1 GENERAL INFORMATION
1.1 GENERAL INFORMATION
Read the manual carefully prior to starting the frame machine. The Operators and the
Qualified Technicians have to familiarize themselves with the instructions contained in
the present publication.
1. The goal of this this manual is providing the user all the necessary information so that,
besides a correct use of the frame machine, he is able to use it on the most securityway.
2. It includes information of Technical data, Function, Installation, Maintenance,Spare
Parts and Safety Notice.
3. Any question regarding this instructions, please consult our technical office to get the
necessary explanations.
4. he manual is an integral part of the frame machine, it has to be taken care of by the
buyer, it has to be kept at the immediate vicinity of the frame machine, stored in a
special container and protected from liquids or anything that is liable to jeopardize
its legibility.
5. If the manual has deteriorated, we are happy to resend a new copy. In such cases it is
necessary to communicate with our technical office.The characteristic data stamped on
the special identification nameplate. The manual has to keeped with the machine if it is
sold. The pictures in this manual only prove how to use H-100 frame machine to repair
the accident vehicle. According to the different vehicles, various collision degrees, the
repair method is variation. The operators should analyze the situation and make a set of
appropriate repair method according to actual position.
6. The manual is composed of 19 pages, cover included.
7. Data and drawings are only illustrative; it is prohibited for anyone to copy, modify
or use for personal reasons.
8. Liability: Although every effort has been made to ensure the accuracy and completeness
of this information, the information compiled in this manual cannot guarantee that it is
completely free of errors or omissions. It is the responsibility of the owners and
operators of each facility to ensure that the facility complies with all applicable
regulations. The rules and regulatory interpretations may change without individual
notice to collision repair and automotive refinishingshops.

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1.2 TRADEMARK
When receiving the frame machine,please check the parts of the identification nameplate
that has to correspond to following. Table 1:
Specification
1.3 SYMBOLS
SYMBOL MEANING COMMENT
Caution,
injure foot When moving the tower, operators
should following the regulations in
order to avoid injuring foot.
WARNING Operators are forbidden to stand
behind the tower which is working,
in case the chain or accessory crash
backwards and hurt people. Chains
should not be distorted or knotted.
Max Loading of
overhead puller The Max loading of every bore is
identified on the overhead puller.
All operations marked by this
symbol are strictly to be followed
with maximum attention.
MODEL:
LCH-TCR302
FRAME LENGTH
5600mm
FRAME WIDTH
2200mm
FRAME HEIGHT
580mm
HYDRAULIC PRESSURE
70Mpa(1000psi)
POST MAX. TENSION
95KN
POST WORHING RANGE
360 Degree
PNEUMATIC PRESSURE RANGE
0.8MPa

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Chapter 2 FRAME MACHINE DESCRIPTION
2.1 GENERAL PRESENTATION OF STANDARD COMPONENTS
The frame machine H-100 standard type is composed as follows:
Table 2:
NO
1
MAIN PART
FRAME ASSEMBLY
PART
Frame
QUAN.
1
UNIT
Set
Pulling tower
2
Set
Main chain
2
Piece
Chain with hook
2
Piece
Loading ramp
2
Piece
Overhead boom
1
Set
2
CLAMPS/SUPPORT
Main clamps
4
Set
ASSEMBLY
Air hydraulic pump
2
Set
Air hydraulic cylinder
3
Set
3
ACCESSORY
Pulling tools
14
Piece
ASSEMBLY
Tools board
1
Set
Secondary Air Jack
1
Set
4
Measure System
2-dimension measure system
1
Set
2.1.1 FRAME ASSEMBLY
The frame assembly is the place where the maintenance and repair process is carried out. It
is divided into the following subgroups:
A. Frame.
The maximum applicable lifting weight of the frame with a basement is 3000 Kg.
ATTENTION: it is not permit to overload the maximum lifting weight on the frame
indicated in the Table 1.
B. Pulling tower.
The pulling tower can mobile 360 degrees around the frame.
C. Loading ramps.
The loading ramps are mounted on the frame that help the vehicles load on the frame.
D. Overhead puller.

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The overhead puller is mounted on the tower that repairs the top area of accident vehicle .
2.1.2 CLAMPS/SUPPORTASSEMBLY
The CLAMPS/SUPPORT DEVICE of MEG210C is consisted of four main clamps and two
wheel brackets. The clamp system is used to locate, clamp and support the vehicle. These
clamps can be adjusted up and down. The wheel bracket is used to support the accident
vehicle the way the wheel is.
Main clamp
2.1.3 HYGRAULIC SYSTEM
Two air hydraulic pumps are included.
2.1.5ACCESSORYASSEMBLY
1. Pulling tools assembly.
It consists of a tools board and dolly, 14 pieces of pulling tools. The different pulling
tools are used according to different distortions. The pulling tools may be used by
themselves or in conjunction with other tools. The use method is not rigid but adaptable
according to the model of vehicle,the degree of damage, and personal preference. It may
develop the preference of operators and supply more convenience. These 17 pieces of
pulling tools are part of a 20 tool set.

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Table 3: A list of available pulling tools are shown below
NO.
DESCRIPTION
QUAN.
1
Scissor Clamp
1(Set)
2
Small Clamp
1(Set)
3
Heavy duty Clamp
1(Set)
4
Big mouth Clamp
1(set)
5
Handy Hook
1(Set)
6
Frame rack clamp
1 (Set)
7
Steel wire
1(Set)
8(9)
Chain
2(Piece)
10
Gallus
1(Piece)
11
Double connector
1(pieces)
12
Mini-clamp
1(pieces)
13
Handy Clamp
1(Set)
14
Down pulley assembly
1(Set)
ATTENTION: When operating, do not exceed the Max Load capacity as far as the data
attached on the tools are concerned. Subject to manufacture alterations.
2.2 APPLICABILITY
Frame machine H-100 is used to repair accident vehicles.
Frame machine is used only for repairing the accident vehicles; any other use is to be
considered improper and incorrect.
Any modification of the machine not previously authorized by the manufacturer
absolves the manufacture from damages derived or referable to the aforementioned
actions.

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Chapter 3 INSTALLATION
3.1 UNPACKING
After transportation, remove the wrapping and ensure that:
a. The content of the package corresponds to what was agreed upon in the order.
b. There are not visibly damaged parts.
In both cases, if problems are encountered, do not proceed with the installation of the
machine and warn the manufacturer immediately of the damage and/or of the missing parts
on opening the wrapping.
3.2 INSTALLATION
3.2.1 INSTRUCTIONS AND RECOMMENDATIONS
Before beginning the installation work it is necessary to make sure that the environment
that will keep the frame machine is in conformity with the characteristics below:
Before proceeding to the installation of the frame machine it is necessary to prepare a
device which may lift the frame, for example illustration 1 or other equipment in order to
have an installation environment.

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3.2.2 INSTALLATION
1. TOWER INSTALLATION
a. Firstly the frame of Frame machine should be in an appropriate place. Taking into
consideration that the suitable distance should be left between the frame and the
surrounding walls (recommended about 3 meters) in order to operate conveniently.
b. Lift the tower equal to the edge of the outboard frame orbit, and then push the tower to
land onto the orbit of the frame edge.
c. Joint the lock-arm and tower with M12 screw, and then there should be left a gap of
3-4mm between lock-arm and orbit in order to make the tower around the frame edge
without obstruction.
d. Prepare the necessary parts.
e. Install the stopper screw.
f. Install two handle screw.
ATTENTION: When operating the tower, the handle screw should be fastened. And
there should be a gap between the top of handle screw and the lower plane of frame in
order to make the tower around the frame edge without obstruction. Illustration.
g. Install the Guide-ring.
h. Install the hydraulic cylinder. Insert the cylinder into the bottom of Tower. Make the
connect hole of cylinder is equal to the hole of tower. Then insert the Crossbar for
cylinder. Illustration.
ATTENTION: After Crossbar for cylinder is inserted, don’t forget installing the block
ring.
i. Install Tower collar.
j. Pass upwardly the end without a hook of the chain through the wheel of guide-ring,
then pass the chain Tower collar and fix the chain.
k. Install the overhead boom.

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l. Install the connector onto the cylinder. And attach the hose with the swivel connection.
m. Attach the pump on the other end of the hose. Then attach the thin hose on the
compressor.
Chapter 4 SECURITY NORMS
4.1 GENERAL RULES
ATTENTION: Follow carefully the supplied indications.
The manufacturer is exempted from any responsibility which concerns damage derived
from not respecting the following norms.
a. Keep the use and maintenance manual always within arm’s reach at the place of work.
b. Frame machine is produced in accordance with the actual technical level and the
recognized technical safety rules. Nevertheless it is possible that risks for theconsumer
may occur during use.
c. Observing the accident-prevention safety regulations.
d. Keep to all the signal of danger and safety posted on the framemachine.
4.2 QUALIFYING THE PERSONNEL
a. The personnel employed to operate the frame machine, before beginning the work, has
to study the “SECURITY NORMS " chapter. Because during the work there will not be the