Reikel JS616 User manual

Original Instructions
Made in China 2015
JS616
Jig Saw

Original Instructions
Fig.1
Fig. 2 Fig.3
Fig. 4 Fig.5
Fig. 7 Fig.8

Original Instructions
GENERAL SAFETY RULES
WARNING Read all safety warnings and instructions. Failure to follow all the
warnings and instructions may result in electric shock, fire and/or serious injury.
SAVE ALL THE WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.
The term “power tool” in the warnings refers to your mains operated (corded) power tool or
battery operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools. Unmodified
plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric shock if
your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for

Original Instructions
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric
f) If operating a power tool in a damp location is unavoidable, use a residual
current device (RCD) protected supply. Use of an RCD reduces the risk of electric
shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off position before
connecting to power source and /or battery pack, picking up or carrying the
tool. Carrying power tools with your finger on the switch or energising power tools
that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or long
hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of these
devices can reduce dust related hazards.

Original Instructions
4) Power tool use and care
a) Do not force the power tool. Use the correct power for your application.The
correct power tool will do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power
tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the
power tool before marking any adjustments, changing accessories, or
storing power tools. Such preventive safety measures reduce the risk of starting
the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these
instructions, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from intended could
result in a hazardous situation.
5) Service
a) Have your power tool serviced by qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
EXTRA SAFETY REGULATIONS CONCERNING JIG SAW
Hold power tool by insulated gripping surfaces when performing an

Original Instructions
operation where the cutting accessory may contact hidden wiring or its
own cord. Cutting accessory contacting a "live" wire may make exposed metal
parts of the power tool "live" and could give the operator an electric shock.
IF YOU ARE NOT thoroughly familiar with the operation of a jig saw, obtain
advice from a qualified person.
The jig saw is double insulated. When servicing, use only identical replacement
parts.
Wear dust mask.
Avoid cutting nails when operate with the wood blade. Inspect the workpiece
carefully and remove all nails and staples before operation.
Make sure the blade always extends beyond the shoe and workpiece
throughout the stroke. Blades may shatter if they strike the workpiece or shoe.
Do not cut oversized workpiece.
Check for proper clearance beyond the workpiece before cutting so the blade
will not strike the floor, workbench, etc.
Make sure the blade is not contacting the workpiece before the switch is turned
on.
Keep the saw blades clean and sharp.
Use only correct blades. Always use blades recommended for the type of
workpiece.
Do not leave the tool running. Operate the tool only when hand-held.
Always release the switch to OFF and wait for the tool to come to a complete
stop before removing the blade from the workpiece.
Keep the handle dry, clean, and free from oil and grease.Always use a clean
cloth when cleaning. Do not use solvents, brake fluids, gasoline or other
petroleum products to clean the tool, they may damage plastic parts.
Do not operate this tool in a gaseous or explosive atmosphere or near
explosive materials.
Never force the tool. Apply firm pressure against the saw pivot shoe for the
sawing operation--too little or too much pressure could cause jumping,

Original Instructions
vibration and break the blade.
Never operate the saw without the pivot shoe in position. The spindle may
strike against the workpiece and damage the reciprocating mechanism.
Hold the tool firmly.
Do not touch the blade or the workpiece immediately after the sawing operation.
It may be extremely hot and could burn your skin.

Original Instructions
JIG SAW
The numbers in the following text refer to the drawing on page 2.
WARNING -To reduce the risk of injury, user must read instruction manual.
Save all warnings and instructions for future reference.
Contents:
1. Machine data
2. Safety symbols
3. Assembly
4. Use
5. Service & Maintenance
Intended use
The machine is intended for making separating cuts and cutouts in wood, plastic, metal,
ceramic plates and rubber while resting firmly on the workpiece. It is suitable for
straight and curved cuts having miter angles of up to 45°. All other applications are
expressly ruled out. Do not use machine attachments for works other than those for
which they are designed for! All other applications are expressly ruled out.
1. MACHINE DATA
Technical specification:
Type designation
JS616
Jig Saw
Rated voltage
230-240V~ 50Hz
Rated power input
650W
Speed, n0
800-3000/min
Cutting angle range
0-45°
Max. cutting depth
-- in steel
4mm

Original Instructions
-- in wood
65mm
Level of acoustic pressure LpA (K=3dB(A))
91.1dB(A)
Level of acoustic power LwA (K=3dB(A))
102.1dB(A)
Level of vibration(K=1.5m/s2)
Cutting the chipboard:
ah,B=6.062m/s2
Cutting the sheet metal:
ah,M=6.432m/s2
Note:
-that the declared vibration total value has been measured in accordance with a
standard test method and may be used for comparing one tool with another;
-that the declared vibration total value may also be used in a preliminary assessment
of exposure.
Warning:
-that the vibration emission during actual use of the power tool can differ from the
declared total value depending on the ways in which the tool is used.
-avoid vibration risk
suggestion: 1) wear glove during operation
2) limit operating time and shorten trigger time.
Contents of packing
1 Jig saw
1 Dust adaptor
1 Hex key
1Blade for wood
1 Instruction manual
After unpacking, check the tool and accessories for damages and do not use the tool in
case something is defective.
Features

Original Instructions
Fig. 1
1. ON/OFF switch
2. Lock-on button
3. Speed controller
4. SDS blade clamp
5. Blade guide
6. Protection guard
7. Shoe plate
8. Parallel guide lock screw
9. Pendulum lever
10. Dust adaptor
11. Hex key
2. SAFETY SYMBOLS
Explanation of symbols
In this manual and/or on the machine the following symbols are may used:
Read instructions carefully
In accordance with essential applicable safety standards of European directives
Class II machine –Double insulation –You don’t need any earthed plug.
Denotes risk of personal injury, loss of life or damage to the tool in case of non-
observance of the instructions in this manual
Faulty and/or discarded electrical or electronic apparatus have to be collected
at theappropriate recycling locations
Immediately unplug the plug from the mains electricity in the case that the cord
getsdamaged and during maintenance.

Original Instructions
3. ASSEMBLY
Install or remove the blade
Fig.2
WARNING: Always ensure that the jig saw is switched off and plug is removed
from the power point before making any adjustment.
It is recommended to wear protective gloves when inserting or replacing blade.
The jig saw uses blades with a hole fitting.When purchasing blades ensure you obtain the
correct fitting.
Hold the jig saw securely. Lift the protection guard.
Undo both retaining screws a few turns.
Insert the blade fully into the centre of the fixing block and retighten the screws firmly.
Keep the pressure on both screws even or the blade will skew in the block and cut at
an angle. Refer to the pictures.
CAUTION: The blade roller guide supports the blade when cutting and must at all
times rest against the back edge of the blade. It should rotate freely.
Lower the front guard.
Reverse the procedure to remove the blade.
Angle adjustment
Fig.3
The jig saw shoe can be angled to enable bevel or chamfer cuts. There are preset bevel
detents at 0° and 45° for quick adjustment.
WARNING: Always ensure the tool is switched off and the plug is removed before
making any adjustments or maintenance procedures.
1. With the jigsaw upside down on a solid surface use the hex key, stored at the base of
the power cord, to loosen the hex screw securing the blade guide assembly and the
shoe plate.
2. Move the shoe plate slightly back. It can now be tilted to the required angle (between

Original Instructions
0° and 45°) using the angle scale on the shoe plate.
3. Slide the shoe plate until the blade guide rests against the back of the blade.
4. Re-tighten the hex screw.
For accurate work it is necessary to do a practice cut first. Check the cut and reset the
angle until the correct cut is achieved.
The blade guide supports the blade when cutting and must always rest against the back
of the blade.
Dust extraction
Fig.4
The dust extraction outlet allows a dust extraction system to be fitted to the jig saw
permitting the efficient removal of dust whilst the tool is in use. The adaptor allows a
standard household vacuum cleaner to be connected to the outlet.
WARNING: Do not use a dust extraction system or a vacuum cleaner when
cutting metal. Sparks may ignite residual wood dust.
4. USE
Switch on and off
Fig. 5
1. The tool is started by squeezing the on/off trigger switch. Release the trigger to
stops the tool. If you press the lock-on button while the trigger switch is depressed,
the switch is kept in the operating position.
To release the lock on button, press and release the trigger switch.
WARNING: Allow the blade to come to a complete standstill before setting the jig
saw down.
2. The lock-on button allows the operator to keep the jig saw motor running without
continuously pressing the switch. It is useful when operating the tool for extended
periods.

Original Instructions
Speed controller
Fig.6
Adjusting the speed to suit the application enhances cutting performance and saves the
blade from undue wear.
To determine optimum cutting speed first perform test cuts on offcuts of the workpiece
to be cut.
Rotate the speed controller, located at the back of the jig saw to set the blade speed.
Position “1” denotes the lowest speed.
Position “6” denotes the highest speed.
Pendulum lever
Fig.7
The pendulum lever has four positions. The first position (0) selects normal cutting
without pendulum action. The positions (1, 2 and 3) cause the blade to swing slightly
backwards and forwards as it cuts. This pendulum action increases the efficiency of
cutting, set the pendulum lever to one of the three settings (1, 2 or 3) according to
degree of pendulum action required.
Experiment on a piece of scrap material to determine the optimum pendulum action
setting for the material of the work piece.
Recommendations (non-committal)
- No pendulum action for: cutting sheet metal, plastic sheets; very fine cutting edges
- Low pendulum action for: cutting hard wood, plastics; fine cutting edges on wood
- Max. pendulum action for: cutting wood; if no fine cutting edges required
General cutting
Ensure that the blade is the correct type for the application and that the length extends
through the workpiece on the upstroke of the cut.
1. Determine how the jig saw is best configured for the job and make the required
adjustment.
2. Switch on the jig saw and allow the blade to reach maximum speed.

Original Instructions
3. Slowly guide the jig saw forward, building up speed as you go, keeping the shoe
plate against the workpiece.
NOTE: Do not force the jig saw. Use only enough pressure to keep the blade cutting.
Do not force the cutting, allow the blade and the saw to do the work.
Metal cutting
1. When cutting metal ALWAYS clamp down the metal workpiece.
2. Be extremely careful to move the saw very slowly as you cut. Use slower speeds
(Position 1, 2 or 3 on the Variable Speed Control). DO NOT twist, bend or force the
blade.
3. When cutting metals, suitable cooling/cutting oil must be used. Squirt the lubricant
onto the blade or workpiece at regular intervals during cutting in order to reduce
temperature on the blade.
4. If the saw jumps or bounces as you cut, change to a blade with finer teeth.
5. If the blade begins to clog when cutting soft metal, change to a blade with coarser
teeth.
6. For easier cutting, lubricate the blade with a stick of cutting wax (if available) or
cutting oil when cutting steel.
7. Thin metal should be sandwiched between two pieces of wood or tightly clamped on
a single piece of wood (wood on top of the metal). Draw the cut lines or design on the
top piece of wood.
8. When cutting aluminum extrusion or angle iron, clamp the work in a bench vice and
saw close to the vice jaws.
9. When sawing tubing with a diameter larger than the blade, cut through the wall of the
tubing and then insert the blade into the cut, rotating the tube as you saw.
5. SERVICE & MAINTENANCE
Always disconnect the device before performing any adjustment or
maintenance operation. If the supply cord is damaged, it must be replaced by the

Original Instructions
manufacturer or its service agent in order to avoid a hazard.
Disconnect from the power supply immediately if the supply cord is damaged.
Take care not to expose this tool to the rain.
Cleaning
Avoid using solvents when cleaning plastic parts. Most plastic parts are susceptible to
damage from various types of commercial solvents and may be damaged by their use.
Use clean cloths to remove dirt, carbon dust, etc.
Lubrication
All the bearings in this tool are lubricated with a sufficient amount of high grade lubricant
for the life of the unit under normal operating conditions, therefore no further lubrication
is required.
Environment
This symbol indicates that TESCO participate in the environment protection in applying
the directive WEEE 2012/19/EU. It’s forbidden that throwing out the apparatus electric
and electronic used with the mixed debris or in nature. Recycle them at the special
disposal centres provided for the purpose. Contact your local authorities or stockist for
advice on recycling.” You can dispose your tool to your distributor if you buy a same
model there. Respecting this measure indicates you contribute yourself to the
preservation of natural resources and the protection of human health.