Powersmart PS308 User manual

INSTRUCTION MANUAL
8 Inch Drill Press with Laser Guide
Model # PS308
Have product questions or need technical support? Please feel free to contact us!
Website: www.Amerisuninc.com
www.PowerSmartUSA.com
Toll free: 1-800-791-9458 M-F 9-5 EST
Email: [email protected]

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CONTENTS
Technical data…...………………………………………………………... 3
General safety rules…….………………………………………………... 4
Specific safety rules for drill press……...………………………………. 5
Electrical information…………………………………………………...... 6
Knowing your drill press……...………………………………………… 8
Assembly and adjustments……………………………………………… 9
Maintenance.…………………………………………………………… 14
Troubleshooting.………………………………………………………... 15
Exploded view & parts list……………………………………………… 16
Warranty………………………………………………………………… 18
TECHNICAL DATA
8 Inch Drill Press with Laser Guide Model # PS308
Motor: 120V, 60 Hz, 2.4A, 1/3HP
Swing: 8"
Spindle travel: 2"
Chuck capacity: 1/2"
Table size: 6-1/4" x 6-1/4"
Table tilt: 0-45º Left and Right
Spindle speeds: 5 (760, 1150, 1630, 2180, 3070 RPM)
Spindle taper: B16
Base size: 11-1/2" x 7-1/2"
Overall height: 22.8"
Weight: 26.4 lb.
Warning! We strongly recommend that this item not be modified and/or used for any application
other than that for which it was designed. If you have any questions relative to its application, do not
use the equipment until you have consulted us and we have advised you.
Contact PowerSmart at [phone] M-F 9am-5pm EST
Thank you for purchasing PowerSmart products. Please register online at
www. PowerSmartUSA. com
The information will allow us to track your warranty and update on your unit.
Important: Our company does not provide email or personal information to any third party for any
reason. For any questions check our website or call customer service at [phone].

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GENERAL SAFETY RULES
Safety is a combination of common sense, staying alert, and knowing how your drill press works.
SAVE THESE SAFETY INSTRUCTIONS.
WARNING: To avoid mistakes that could cause serious injury, do not plug in the drill press
until the following steps have been read and understood.
1. READ and become familiar with this entire instruction manual. LEARN the tool’s
applications, limitations, and possible hazards.
2. AVOID DANGEROUS CONDITIONS. Do not use power tools in wet or damp areas or expose them
to rain. Keep work areas well-lit.
3. DO NOT use power tools in the presence of flammable liquids or gases.
4. ALWAYS keep your work area clean, uncluttered, and well-lit. DO NOT work on floor surfaces that
are slippery with sawdust or wax.
5. KEEP BYSTANDERS AT A SAFE DISTANCE from the work area, especially when the tool is
operating. NEVER allow children or pets near the tool.
6. DO NOT FORCE THE TOOL to do a job for which it was not designed.
7. DRESS FOR SAFETY. Do not wear loose clothing, gloves, neckties, or jewelry (rings, watches, etc.)
when operating the tool. Inappropriate clothing and items can get caught in moving parts and draw
you in. ALWAYS wear non-slip footwear and tie back long hair.
8. WEAR A FACE MASK OR DUST MASK as the drilling operation produces dust.
WARNING: Dust generated from certain materials can be hazardous to your health. Always
operate the drill press in a well-ventilated area and provide for proper dust removal. Use dust
collection systems whenever possible.
9. ALWAYS remove the power cord plug from the electric outlet when making adjustments, changing
parts, cleaning or working on the tool.
10. KEEP GUARDS IN PLACE AND IN WORKING ORDER.
11. AVOID ACCIDENTAL START-UPS. Make sure the power switch is in the OFF position before
plugging in the power cord.
12. REMOVE ADJUSTMENT TOOLS. Always make sure all adjustment tools are removed from the
drill press before turning it on.
13. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to OFF. Do not
leave the tool until it has come to a complete stop.
14. NEVER STAND ON A TOOL. Serious injury could result if the tool tips or is accidentally hit. DO
NOT store anything above or near the tool.

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15. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant
rubber-soled footwear. Keep the floor clear of oil, scrap, and other debris.
16. MAINTAIN TOOLS PROPERLY. ALWAYS keep tools clean and in good working order. Follow
instructions for lubricating and changing accessories.
17. CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, jamming, breakage,
improper mounting, or any other conditions that may affect the tool’s operation. Any part that is
damaged should be properly repaired or replaced before use.
18. MAKE THE WORKSHOP CHILDPROOF. Use padlocks and master switches and ALWAYS
remove starter keys.
19. DO NOT operate the tool if you are under the influence of drugs, alcohol, or medication that could
affect your ability to use the tool properly.
20. USE SAFETY GOGGLES AT ALL TIMES—that comply with
ANSI Z87.1. Normal safety glasses only have impact resistant
lenses and are not designed for safety. Wear a face or dust mask
when working in a dusty environment. Use ear protection, such as
plugs or muffs, during extended periods of operation.
SPECIFIC SAFETY RULES FOR DRILL PRESS
WARNING: Do not operate your drill press until it is completely assembled and installed
according to the instructions.
1. Never turn on the drill press before clearing the table of all objects (tools, scraps, etc.).
2. Always keep hands and fingers away from the drill bit.
3. Do not drill material that does not have a flat surface, unless a suitable support is used.
4. Never start the drill press with the drill bit pressed against the workpiece.
5. Make sure the table lock is tightened before starting the machine.
6. Never perform layout, assembly, or set-up work on the table while the drill is in use.
7. Make sure drill bit is securely locked in the chuck.
8. Make sure chuck key is removed from the chuck before turning power on.
9. Adjust the table or depth stop to avoid drilling into the table.
10. Always stop the drill before removing scrap pieces from the table.
11. Use clamps or a vise to secure workpiece to the table. This will prevent workpiece from rotating with
the drill bit.
12. Do not wear gloves when operating a drill press.
13. Shut the power off, remove the drill bit, and clean the table before leaving the drill press.
14. Set the drill press to the speed appropriate for the job.
15. Should any part of your drill press be missing, damaged, or any electrical component fail to perform
properly, shut power off and unplug the drill press. Replace missing, damaged, or failed parts before
resuming operation.

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ELECTRICAL INFORMATION
Grounding instructions
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least
resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric
cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into
a matching outlet that is properly installed and grounded in accordance with ALL local codes and
ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the outlet, have the proper outlet installed
by a licensed electrician.
IMPROPER CONNECTION of the equipment grounding conductor can result in electric shock. The
conductor with the green insulation (with or without yellow stripes) is the equipment grounding
conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT connect the
equipment grounding conductor to a live terminal.
CHECK with a licensed electrician or service personnel if you do not completely understand the
grounding instructions, or if you are not sure if the tool is properly grounded.
USE ONLY THREE-WIRE EXTENSION CORDS that have 3-pronged plugs and outlets that accept the
tool's plug as shown in Fig. A. Repair or replace a damaged or worn cord immediately.
CAUTION: In all cases, make certain the outlet in question is properly grounded. If you are not sure if it
is, have a licensed electrician check the outlet.
WARNING: Do not expose to rain or use in damp locations.

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Guidelines for using extension cords
Make sure your extension cord is in good condition. When using an extension cord, be sure to use one
heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. The table below shows the correct size to be used
according to cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The
smaller the gauge number, the heavier the cord.
Minimum Gauge for Extension Cords (AWG)
(When using 120 V only)
Ampere Rating
Total Length of Cord in feet
More Than
Not More Than
25
50
100
150
0
6
18
16
16
14
6
10
18
16
14
12
10
12
16
16
14
12
12
16
14
12
Not Recommended
Make sure your extension cord is properly wired and in good condition. Always replace a damaged
extension cord or have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects, excessive heat and damp or wet areas.
Use a separate electrical circuit for your tools. This circuit must not be less than a #12 wire and should be
protected with a 15 A time-delayed fuse. Before connecting the motor to the power line, make sure the
switch is in the OFF position and the electric current is rated the same as the current stamped on the motor
nameplate. Running at a lower voltage will damage the motor.
WARNING: This tool must be grounded while in use to protect the operator from electric
shock.

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KNOWING YOUR DRILL PRESS
1
Belt cover
6
Lock handle
2
On/Off Switch
7
Column assembly
3
Chuck
8
Motor
4
Work table
9
Feed handle
5
Base
10
Belt tension lock knob
1
2
3
4
5
10
9
8
7
6

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ASSEMBLY AND ADJUSTMENTS
Unpacking
Unpack the drill press and all its parts, and compare against the list below. Do not discard the carton or
any packaging until the drill press is completely assembled.
1
Head/ motor assembly
6
4mm wrench
2
Feed handles (3)
7
Table
3
3mm wrench
8
Column assembly
4
Bolts and washers (3)
9
Chuck key
5
Base
10
Chuck
10
9
8
7
1
2
3
4
6 5

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Tools needed for assembly
-Adjustable wrench
-Hammer and block of wood
-Screwdriver
Base to column
1. Place Column (1) on the Base (2) and align holes in the
Column with holes in the Base.
2. Attach using Bolt, Spring Washer, and Washer (2) in
each hole through the Column and into the Base.
Table to column
1. Loosen the Pivot Lever (3) on the table. (2).
2. Slide the Table (2) over the Column (1).
3. Tighten the Pivot Lever (3) to secure the Table (2) in place.
Drill press head to column
1. Lift the drill press head assembly (1) carefully and place
the mounting hole of the drill press head onto the top of
the column (3). Make sure the head is seated properly on
the column.
2. Align the direction of the drill press head to the direction
of the base and the table.
3. Tighten the set screws (2) using the wrench.
4. Thread the three feed handle rods (4) into the holes on the
feed hub.
5. Hand tighten.
Note: One or two of the feed handles may be removed if an
unusually-shaped workpiece interferes with handle rotation.
Install the chuck
1. Inspect and clean the taper hole in the chuck and the spindle. Remove
all grease, coatings, and particles from the chuck and spindle surfaces
with a clean cloth.
2. Open the chuck jaws by turning the chuck barrel clockwise by hand.
Make sure the jaws are completely recessed inside the chuck.
3. Seat the chuck on the spindle by placing a block of wood under the
chuck and tapping the wood with a hammer or tap the chuck with a
rubber mallet.
CAUTION: To avoid damaging the chuck, make sure the jaws are
completely recessed into the chuck. Do not use a metal hammer directly to drive the chuck into the
spindle.
1
2
3
1
2
3
1
2
3
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