Reliable Equipment & Service REL -954RC Manual

OPERATORS’ GUIDE
REL 1-954RC Manual 01-15
RELIABLE EQUIPMENT & SERVICE CO., INC.
301 Ivyland Road • Warminster, P A 18974 • USA
Phone: [phone] • Fax: [phone]
MODEL: __________________________________
MAX. PRESSURE: _________________________
SERIAL NO.: ______________________________
YEAR: ___________________________________
NOTICE
Sizes, weights and tool
specifications listed in
this manual are subject
to change without notice.
Please consult factory for
information and updates.
WARNING
All information found in this guide
must be read and understood before
use or testing of this tool.
Failure to read and understand these warnings
and safe handling instructions could result in
severe personal injury and or death.
Lopper Style
Cutting Jaw
CUT UP TO 954 MCM ACSR
Single
Acting
REL-954RC
SINGLE ACTING HYDRAULIC
CUTTING TOOL

2
REGISTRATION
UPON RECEIPT OF THIS TOOL, COMPLETE THE REGISTRATION BELOW.
COMPANY _____________________________________________________________
ADDRESS _____________________________________________________________
________________________________________________________________________
PHONE _______________________ FAX____________________________________
SERIAL NUMBER _______________________________________________________
DATE OF PURCHASE ___________________________________________________
DEALER NAME _________________________________________________________
CAUTION
The information in this manual is intended to guide the user in the
use and application of this tool. It is not intended as a substitute
for proper training and experience in safe work practices for this
type of equipment.
Consult your supervisor or safety personnel if you have any
questions regarding the safe operation of this tool.
DISTRIBUTED BY

3
TABLE OF CONTENTS
THIS SYMBOL INDICATES ITEMS OF EXTREME IMPORTANCE.
Safety of user and others may be in jeopardy if these instructions
are not read and understood.
DISTRIBUTOR INFORMATION ............................................................. 2
REGISTRATION ..................................................................................... 2
TABLE OF CONTENTS ......................................................................... 3
TOOL SPECIFICATIONS
REL-954RC - S/A REMOTE HYD. CUTTING TOOL ............... 4
SAFETY INFORMATION AND WARNINGS........................................ 5-9
OPERATING INSTRUCTIONS ............................................................. 10
MAINTENANCE ................................................................................... 11
GENERAL MAINTENANCE.................................................................. 11
MAINTENANCE RECORDS................................................................. 14
CONTACT INFORMATION .................................................................. 14
If you have any questions regarding the information
found in this manual please contact RELIABLE EQUIPMENT
at 800-966-3530 or FAX [phone].

4
System SA
Jaw Opening 1.25 in.
Force @ 10,000 psi (690 bar) 17,720 lb.
Max. Operating Pressure 10,000 psi (690 bar)
Coupler H/P Screw Type
Weight: 5.9 lb. Length: 15 in. Width: 4 in.
301 Ivyland Road • Warminster, PA 18974
Phone: [phone] • Fax: [phone]
Visit us on the web at www .Reliable-Equip.com
REL-954RC
The REL-954RC remote hydraulic cable cutters
are ideal for cutting individual conductors or
communication cable.
The REL-954RC will cut individual copper to
500 MCM, all-aluminum conductors, and ACSR
up to 954 MCM.
Simplicity, speed, and convenience make
the REL-954RC cutter the perfect addition to
any single-acting tool inventory.
The lopper style blade has been designed to cut
the conductor with minimal distortion.
The adjustable jaws will compensate for wear ,
and to ensure a quality cut with less down time.
When used with the REL-HOT-1 hydraulic
extension this tool becomes the perfect tool for
Hotstick cutting applications.
MAXIMUM CONDUCTOR CAPACITY
Copper 500 MCM
Aluminum ALL
ACSR 954 MCM
10,000 PSI HYDRAULIC
CABLE CUTTERS
SPECIFICATIONS
Consult your Reliable representative for additional details,
or to set up a demonstration of tooling solutions available
from Reliable Equipment.
Lopper Style
Cutting Jaw
CUT UP TO 954 MCM ACSR
Single
Acting

5
WARNING
BEFORE USING THIS TOOL, READ THE WARNINGS
and the recommended practices described in this manual.
Failure by the operator to read and fully understand these
warnings will leave this person unqualified to use and
operate this tool. Property damage, severe personal injury,
and/or death could result by not following these warnings.
Eye Protection
These warnings will appear in appropriate locations when they are pertinent to the
particular subject being shown. Read each one carefully and follow them strictly.
WARNING
Always wear eye protection to avoid
injury from flying debris or hydraulic
oil leaks. Failure to do so can result
in serious personal injury.
Hard Hat
WARNING
Always wear a hard hat to avoid injury
from falling debris. Failure to do so
can result in serious personal injury.
Hearing
Protection
WARNING
Always wear hearing protection,
to avoid hearing loss due to long
term exposure to high noise levels.
Foot
Protection
WARNING
Always wear foot protection.
Failure to do so can result in serious
personal injury.
Skin
Irritation
WARNING
WARNING
Protective
Gloves
Always wear protective gloves
Failure to do so can result in serious
personal injury.
Hydraulic oil may cause irritation.
Use care to prevent contact with skin.
In case of accidental contact, wash
affected area immediately

6
WARNING
HYDRAULIC POWER SUPPLY
DO NOT attempt to make any changes to any of the component
parts or accessories when connected to the power source.
DO NOT adjust, inspect, or clean tool while the tool is connected
to the power source. The tool could accidentally start up and
cause serious injury.
DO NOT lock the tool in the On Position. In an emergency ,
serious damage or injury could occur during the time required
to stop the tool.
SAFE OPERATION & CARE
USE THIS TOOL FOR ITS INTENDED PURPOSE ONLY
Any other use can result in personal injury or property damage.
INSPECT TOOL BEFORE USE. Replace any worn, damaged
or missing parts. A damaged or improperly assembled tool may
malfunction, injuring operator and/or nearby personnel.
INSPECT HYDRAULIC HOSESAND COUPLINGS before each use.
Repair or replace if cracking, leakage, wear or damage is found. Worn or
damaged hoses may fail resulting in personal injury or property damage.
CLEAR WORK AREA of all bystanders and unnecessary personnel
before operating this tool.
KEEP ALL PARTS OF THE BODY AWAY FROM MOVING PARTS.
Failure to observe this warning could result in serious injury.
WARNING
TOOL HAZARD
DO NOT EXCEED THE MAXIMUM HYDRAULIC FLOW,
RELIEF PRESSURE, OR BACK PRESSURE.
Failure to observe warnings could result in tool damage or injury.
WARNING
IF YOU HAVE ANY QUESTIONS REGARDING THE SAFE USE
AND/OR OPERATION OF THIS TOOL, CONSULT YOUR AREA SUPERVISOR,
OR CONTACT RELIABLE EQUIPMENT AT 800-966-3530

7
HOSES AND FITTINGS
There exists the potential for shock in using anything other than
certified nonconductive hoses and hydraulic oil with dielectric
properties, when using system components near energized
electrical lines. Failure to recognize these conditions could
cause electrocution.
Hoses and fittings used with this tool must comply with S.A.E. J1273 which
covers recommended practice for selection, installation, and maintenance of hose and
hose assemblies. The correct hoses and fittings are available from your supplier.
WARNING: Failure to comply with these warnings could result in severe bodily injury.
WARNING
UNIT/HOSE CONNECTIONS
ALWAYS DISCONNECT pump/power source and move toggle
switch to OFF before connecting or disconnecting any components.
ALWAYS DEPRESSURIZE hydraulic system, before slowly
disconnecting this unit or any of the systems components.
ALWAYS TIGHTEN couplings completely. Loose or improperly
tightened couplings will not allow fluid to pass through the
hose creating a blockage in the supply or return line.
ALWAYS INSPECT HOSES AND CONNECTORS before connection
to tool. Replace or repair if any leakage is evident. Leakage is a sign
of deterioration in component parts. Worn or leaking parts must be
repaired or replaced, or tool damage or severe injury could result.
WARNING
WARNING
OIL INJECTION INJURY
Hydraulic oil or fluid under the skin is a serious injury. Oil under
pressure can penetrate the skin and may cause dismemberment
or loss of life. Seek medical assistance immediately if such an
injury should occur.
Always wear safety gloves, eye protection and all required
safety equipment when operating or handling this tool.
DO NOT use fingers or hands to attempt to locate a leak.
DO NOT handle hoses or couplers while system is pressurized.
NEVER open or service the system before depressurizing.

8
WARNING
WARNING
ELECTRICAL SHOCK HAZARD
Always wear and use the necessary clothing, equipment and safety
practices to protect against electrical shock. Failure to follow these
rules can result in serious personal injury or death.
OPERATION/SAFETY
Methods may vary in accordance with the working guidelines
established by each utility or contractor.
For your own safety, ensure that you fully comply with all safe
operation guidelines required by your employer.
SERIOUS BURN HAZARD
HOT SURFACES MAY CAUSE SERIOUS BURN OR INJURY
The hydraulic cylinder may be hot during and after operation.
CAUTION: HYDRAULIC FLUID MAY CAUSE SERIOUS BURNS
Never disconnect tool, hoses, or fittings while the hydraulic power
source is running or if the hydraulic fluid is hot.
Failure to observe this warning could result in serious injury.
WARNING
WARNING
CUTTING DANGER
This hydraulic cutting tool can cut, dismember and/or disable.
KEEP ALL PARTS OF THE BODY AWAY FROM MOVING PARTS.
DO NOT lock the tool in the On Position. In an emergency ,
serious damage or injury could occur during the time required
to stop the tool.
Failure to observe this warning could result in serious injury
.
IF YOU HAVE ANY QUESTIONS REGARDING THE SAFE USE
AND/OR OPERATION OF THIS TOOL, CONSULT YOUR AREA SUPERVISOR,
OR CONTACT RELIABLE EQUIPMENT AT 800-966-3530

9
GENERAL SAFETY
FAILURE TO HEED THESE WARNINGS COULD RESULT IN
PROPERTY DAMAGE, SERIOUS PERSONAL INJURY OR DEATH.
USE ALL APPROPRIATE AND APPLICABLE PERSONAL SAFETY EQUIPMENT
as required by the operating company.
INSPECT TOOL BEFORE USE. Replace any worn, damaged or missing parts.
A damaged or improperly assembled tool may injure operator and/or nearby personnel.
KEEP ALL PARTS OF THE BODY AWAY from moving parts of the tool.
KEEP HANDS OUT FROM BETWEEN CUTTING BLADES AT TOOL HEAD.
ALL BODY PARTS SHOULD BE OUTSIDE DANGER ZONE PRIOR TO CUTTING.
MAKE SURE there is no person in close proximity to you or the tool who could
be injured by any operation being performed, tool malfunction or flying debris.
DO NOT OVEREXTEND your position by overreaching or unbalancing the footing necessary
to maintain physical control of your body and the tool.
ALWAYS MAINTAIN a f rm grip on the tool to avoid loss of control during an operation,
causing property damage, serious injury or death.
USE THIS TOOL FOR THE MANUFACTURERS’ INTENDED PURPOSE ONLY.
OBSERVE CLOSELY ALL OF THE SAFETY RULES FOR A PARTICULAR JOB CLASS
Operation/Safety methods may vary in accordance with the working guidelines
established by each utility or contractor . Ensure that you fully comply with all safe
operation guidelines required by your employer.
WARNING
Inspection & Testing requirements may vary in accordance with the
working guidelines established by each utility or contractor.
For your own safety, ensure that you fully comply with all safe operation
guidelines required by your employer.
IF YOU HAVE ANY QUESTIONS REGARDING THE PROPER USE
AND/OR OPERATION OF THIS TOOL, CONSULT YOUR AREA SUPERVISOR,
OR CONTACT RELIABLE EQUIPMENT AT 800-966-3530

10
OPERATION
Read entire manual prior to using this tool. Refer to all safety cautions and warnings.
Observe all safety precautions and procedures required by the operating company .
(Also refer to SAFETY information found on pages 5 through 10)
1. Before cutting, ensure that subject is within the capacity listed for the tool. (see page 4)
2. Connect to a 10,000 psi power source with an audible “Pop Of f” type relief valve.
(Recommended for best operation) (Refer to page 8 UNIT/HOSE CONNECTION)
Ensure movable blade has retracted completely.
3. Tool head rotates to aid in proper alignment.
4. Place subject between cutting blades.
5. Position subject at a 90O angle to the tool head and cutting blade.
NOTE: Failure to cut subect at the proper 90O angle may result in tool damage.
7. Turn power source “ON” and activate control valve to advance movable blade
up to subject. Check tool alignment.
8. Continue to advance until cut is complete.
9. Return source to the “OFF” position and allow movable blade to retract completely .
SCISSOR TYPE
CUTTING HEAD
10,000 PSI COUPLER JACK TYPE
BLADE ADVANCE
Do not cut live conductors.
Hardened metals may fly when severed.
Take necessary precautions. wear safety glasses.
Keep all body parts away from cutting blades and moving parts.
WARNING
Failure to follow these rules can result in serious personal injury or death.
REL-954RC
Simple Design
Superior Performance

11
Complete disassembly is not recommended. Return the unit to an authorized dealer for
total disassembly and/or repair.
All maintenance or disassembly should take place on a flat, clean work surface
covered with towels or wipers so as to have a clean space for the disassembled parts.
Inspect each part during disassembly for wear, scratches, and cuts. Discard the worn or damaged
parts and replace with new factory authorized parts. See parts drawings on pg16-20.
O-rings are sensitive to sharp edges. Inspect closely for cuts or damage. A small cut will cause
a leak. When assembling or disassembling O-rings, use hydraulic fluid as a lubricant to help
disassembly or installation.
When disposing of hydraulic parts or components observe all federal, state, and local guidelines.
IF YOU HAVE QUESTIONS REGARDING THE REPAIR AND MAINTENANCE
OF THIS TOOL CONTACT RELIABLE EQUIPMENT AT 800-966-3530
GENERAL MAINTENANCE
DAILY MAINTENANCE
The life, reliability, and safety of the tool is dependent on proper maintenance.
Clean and inspect all surfaces including head, latch mechanism, blade, ram, and body .
WARNING blade, head may cut or pinch. Please use extreme caution.
Worn or damaged parts (i.e. chipped or cracked blade) may malfunction during operation,
causing more extensive damge to the tool and/or severe injury to the operator or bystander.
All parts must be replaced with new parts if signs of wear or damage are evident.
Keep Label Set clean and legible. Replace decals when necessary.
BEFORE USING THIS PRODUCT
READ THE SAFETY WARNINGS
and recommended practices described
in the manual. Failure by the operator to
read and fully understand the warnings
will leave this person unquali f ed to use
and operate the tool.
Failure to observe all warnings and instructions could result
in property damage, severe personal injury , and/or death.
REL-SM
WARNING
Do not cut live conductors.
Keep Body Parts away from blades and moving parts.
Hardened metals may f y when severed.
Take necessary precautions. Wear Safety Glasses.

12
Date Parts or Service Required
MAINTENANCE RECORDS
301 Ivyland Road Warminster, PA 18974
Phone: [phone] Fax: [phone]
Visit us on the web at www.Reliable-Equip.com
If you have any questions regarding the information
found in this manual please contact RELIABLE EQUIPMENT at the address,
phone or fax numbers shown below.