Jobsite CT1416 User manual

00&872))0$&+,1(CT
Ref no.6
INSTRUCTION MANUAL
Please keep this instruction manual for future reference
Cannon Tools Limited
Address: 20 Station Road, Rowley Regis, West Midlands, B65 0JU.UNITED KINGDOM

EC DECLARATION OF CONFORMITY
We CANNON TOOLS LTD
20 Station road, Rowley Regis, West Midlands,B65 0JU.U.K.
Declare that the following machine complies with the appropriate basic safety and
health requirements of the EC Directive based on its design and type, as brought
into circulation by us.
In case of alteration of the machine, not agreed upon by us, this declaration will
lose its validity.
Product description:00&872))0$&+,1(
Model: CT (Ref no.6)
Applicable EC Directives:
EC Machinery Directive 2006/42/EC
EC Directive of Electromagnetic Compatibility 2014/30/EU
Harmonized standards
EN 6:20+A&, EN$&$
EN 55014-1:2006+A1+A2, EN 55014-2:2015
EN 61000-3-2:2014, EN 61000-3-3:2013
20 Station Road, Rowley Regis, West Midlands, B65 0JU.U.K.
Mr. Gurcharan Tony Singh Sanghera
Managing Director
CANNON TOOLS LTD
20--

1
B1
1
2
16
3
4
6
5
8
9
10
14
15
13
12
11
7

2
Fig.1
3 1
5
Fig.2
5
Fig.3
67
Fig.4
Fig.5
12
8
9 Fig.6
12
89
Fig.7
8
Fig.8

3
Fig.9
8
912
11
Fig.10
1
2
Fig.11

4
Wear safety goggles.
Wear ear protection.
Read the instructions for use before
starting the machine.
Always use breathing apparatus when
machining materials which generate
dust.
Wear safety gloves.
End of life machines contain valuable
materials and therefore they should not
be placed in household waste.
We would ask you to play your part in
protecting resources and help protect the
environment by returning this machine
to a return point (if one is available) when
it reaches the end of its life.
The equipment complies with the safety
regulations required for electrical
equipment.
Read through the instructions for use before
starting up the equipment.
Improper use can lead to personal injury and
property damage. Persons, who are not familiar
with the instructions, may not operate the
equipment. Keep the instructions for use in safe
custody.
Children and youths are not permitted to operate
the equipment.
Safety Information
Proper usage
This machine is designed for cutting ferrous
metals commensurate with the size of the
machine.
It is not designed for cutting other other
materials such as wood, stone, bricks, etc.
Use only cutting discs that are suitable for use
with this machine.
Do not use CV, HSS or HM cutting discs or any
other types of cutting discs.
Everybody who operates or services this machine
must be familiar with it and be informed of the
possible dangers it poses.
Do not make any modications to the machine.
Even if it is used correctly for the purpose for
which it is designed, the construction and type
of the machine means that it will always pose a
certain level of danger.
This includes the following risks:
- Hearing damage if personnel fail to use
approved ear protection
- Danger of workpiece parts being catapulted out
of the machine.
- Danger of recoil by the workpiece of workpiece
parts.
- Harmful dust emissions from workpieces when
the machine is used in enclosed areas.
- Danger of accident caused by hand contact in
the uncovered cutting area of the machine.
- Crush injuries to ngers.
- Danger of cutting disc fracture.
- Danger by defective or broken cutting discs
being catapulted out of the machine.
If it is not used for the purpose for which it is
designed or if any modications are made to the
machine, the manufacturer cannot accept any
liability.

5
Also refer to the safety instructions, the
installation and operating manual and also to the
general accident prevention regulations.
Safety instructions
Important. When using electric tools, certain
basic safety precautions must be taken to rule
out any danger of injuries to personnel, electric
shock and re.
All personnel who work on the tool must have
read the safety instructions.
Keep your workplace clean and well lit at all times
to prevent accidents.
Do not use the tool in wet or damp environments.
Do not expose it to rain.
Ensure that there is adequate ventilation in the
place of use.
Do not use electric machines in the vicinity of
inammable liquids or gases or in wet or damp
environments. If you fail to follow this instruction,
there is a risk of re or explosion.
Do not leave the machine running without
supervision.
Keep people away from your working area.
Ensure that nobody, particularly children, do not
touch either the cables or tools.
Do not use the machine if you are tired or lack
concentration or your reactions are impaired due
to the consumption of alcohol or medication.
Inattentiveness can cause serious injuries.
Do not distract anybody working on the machine.
You may cause them to lose control of the tool.
Ensure that you have a safe place to stand. Do
not adopt an abnormal posture to ensure that
you can keep your balance at all times.
Keep the tools clean and functional to enable you
to work better and more safely with them. Refer
to the instructions for servicing and for changing
the tools for more details. Wear suitable work
clothing.
Do not wear loose-tting clothing or jewellery.
Ensure that you have a safe place to stand and
that you wear non-slip shoes.
Wear a hairnet if you have long hair. Loose-tting
clothing, jewellery and long hair may become
caught in moving parts.
Always wear safety goggles.
Wear a breathing protection mask when working
with materials that generate dust.
Wear ear protection if the machine generates
high levels of noise.
Do not use the machine if its ON/OFF switch
is defective. An electric tool that cannot be
switched on or o is dangerous and must be
repaired.
Do not touch earthed parts to protect yourself
from electric shocks.
Always switch on the machine before making
contact with the material.
Remove wrenches and setting tools before you
switch on the machine.
Do not overload the machine. If the speed falls,
reduce the load on the machine or switch it o.
Using suitable electric tools you can work more
safely and better within the specied capacity
range.
Secure the workpieces to prevent them turning
with the machine, for example using a clamp or a
vice. Do not secure the machine any workpieces
that are too small to secure. If you hold the
workpiece with your hand, you will not be able to
operate the tool safely.
Never remove loose splinters, chips or jammed
workpieces whilst the tool is operating.
Keep electric tools out of the reach of children.
Use only accessories that have been
recommended by the manufacturer.
The mains voltage must be identical with the
details on the machine’s rating plate.

6
GB Never carry the machine by its cable. Only pull
the cable out of the socket using the plug. Always
protect the cable from oil, heat and sharp edges.
Damaged cables can cause an electric shock.
Before starting work, check the machine and
the mains cable for signs of damage. Have any
damage repaired only by trained personnel.
Before starting work, check that all the moving
parts function correctly and are not jammed.
Do not allow the tool to start accidentally. When
you connect the mains plug, ensure that the
main switch is not locked in its on position.
Do not use tools if they have an ON/OFF switch
that is not in perfect working order.
For outdoor use, use only extension cables that
have been specically approved for this purpose.
If you use a cable drum, extend the whole cable
to prevent the cable from overheating. Replace
damaged extension cables without delay.
For working outdoors the socket must be tted
with a residual current-operated circuit-breaker
(RCCB).
Pull the plug when the machine is not in use, you
are changing the tool or are making adjustments.
Always keep your tool in a clean, dry, locked
place out of the reach of children.
The cable should always be guided to the rear
away from the tool.
Important. Only use the metal crosscut saw if
it has been fully assembled and the guards are
tted correctly.
Do not use the metal crosscut saw if you are no
familiar with how to use it.
Have a qualied person show you how to handle
the machine.
Always wear the following personal protection
equipment when working with the metal
crosscut saw:
- Safety goggles
- Face protection
- Ear protection
- Breathing apparatus
- Body aprons
- Safety shoes
- Long, tight-tting sleeves
- Safety gloves
Use only approved, reinforced cutting discs that
are suitable for speeds of over 3400 rpm and are
marked as such.
Before starting work, tighten all clamps and the
shaft screw.
Before starting work ensure that the shaft lock
has been released.
Never make any modications to the safety
equipment and ensure that it works correctly at
all times.
Never hold your hands in the vicinity of the
rotating cutting disc.
Never reach behind or next to the rotating
cutting disc.
Secure the workpieces carefully with the clamp.
Ensure that the workpiece is clamped straight
and securely. This will prevent the workpiece
moving or becoming jammed at the end of the
cutting work.
Do not machine any workpieces that are too
small to secure.
Wait until the cutting disc has reached a
complete standstill before you attempt to remove
the workpiece or secure a new workpiece.
Disconnect the machine from the mains supply
before starting and setting and servicing work.
Before tting a cutting disc, ensure that the disc
and the ange are free of foreign bodies.

7
The recommended values for the thickness and
the hole diameter must be observed for cutting
discs that are tted with at anges.
When tting a cutting disc the shaft screw must
only be tightened so far that the disc is secure
and cannot turn by itself. If you tighten the shaft
screw to much, the cutting disc may jump o the
disc ange or the disc may fracture.
After tting a new cutting disc allow the machine
to run for approximately one minute before
starting any cutting work. Do not stand in the
cutting direction of the machine during this
process. If the disc has an invisible fracture or
some other type of damage that it not obvious, it
will rupture in less than one minute.
Check the cutting disc at regular intervals for
signs of damage and possible cracks. Replace any
such damaged or cracks cutting discs without
delay.
Use only cutting disc anges that are suitable for
use with this machine.
Ensure that the cutting disc moves easily before
you switch on the machine.
Allow the machine to accelerate to maximum
speed before starting any cutting work.
Always lower the cutting disc on to the workpiece
slowly.
Prevent the cutting disc from uttering or
jumping. This will result in poor cutting results,
premature wear or even to the fracture of the
cutting disc.
Keep the angle of the cutting disc to the
workpiece as low as possible.
Never cut without the cutting disc cover.
In the event that a mechanical part is missing
from your machine, is damaged, does not
function correctly or a component of the
electrical system has an error or is damaged.
Switch the machine o without delay, pull the
plug and have the error repaired straight away.
GB
You must comply with all the other general safety
regulations and the relevant accident prevention
regulations.
Machine components
1. Handle
2. ON/OFF switch
3. Carry handle
4. Carbon brush cover
5. Interlock
6. Cutting depth screw
7. Cutting depth nut
8. Angle guide
9. Vice
10. Base plate
11. Vice crank
12. Quick clamping lever
13. Cutting disc
14. Movable guard
15. Spindle lock
16.Locking button
Before starting
Please note that the tool must be placed in a
stable position on a workbench or on bolted to a
solid sub-frame.
Before starting the machine, check that all covers
and safety equipment are correctly tted.
Ensure that the cutting disc moves easily.
Before you switch on the tool, ensure that all the
moving parts move easily and that the cutting
disc is installed correctly.
Before connecting the tool to the power supply,
ensure that the data on the rating plate are
identical to the mains data.
Assembly
Important. Disconnect the machine from the
mains supply before starting any setting,
assembly and servicing work.

8
- Move the spindle right up against the workpiece.
- Now move the quick clamping lever (12) to the
right.
- Now turn the rotate handle until the workpiece
is securely xed in the vice.
Completing mitre cuts (See Fig 7, Fig. 8 and
Fig. 9)
The vice can be adjusted so that you can
complete mitre cuts at angles of 45o- 0o - 45o.
- Undo the two screws on the rear clamping area.
- Adjust the clamping area to the angle you
require.
- Tighten the two screws again.
The front clamping area will automatically adjust
to the angle you have set.
Change the cutting disc (See Fig. 10)
- Move the saw head to its highest position.
- Move the front saw guard upwards. The entire
cutting disc cover will open.
- Move the ange cover down.
- Push the shaft lock to the right.
- Turn the cutting disc (13) until the shaft lock
engages.
- Unscrew the shaft screw by turning it anti-clock
wise with a suitable socket wrench.
- Remove the shaft screw, external ange and the
washer.
- Pull the worn cutting disc out forwards.
- Before you t the new cutting disc, carefully
clean the external ange, the washer and the
shaft screw.
- Fit the new cutting disc. Note the direction of
rotation as you do so.
- Ret the washer and then the external ange.
- Screw in the shaft screw again.
Important. When tting a cutting disc the shaft
screw must only be tightened so far that the disc
is secure and cannot turn by itself. If you tighten
the shaft screw to much, the cutting disc may
jump o the disc ange or the disc may fracture.
- Push the ange cover back again.
- Push the front cutting disc cover downwards
again.
The entire cutting disc cover will close.
GB Transport brace / carry-handle ( See Fig. 1and
Fig. 2)
- Push down the saw head by the handle(1) and
pull out the interlock (5).(Fig.1)
- Slowly raise the saw head.
Important! The resetting spring lifts the saw head
automatically. Therefore, do not simply let go of
the handle after cutting, but allow the saw head
to rise slowly by applying slight counterpressure.
- Whenever you want to transport the machine
you should use the interlock (5) to anchor the
saw head again in its lower position.(Fig.2)
- The saw is equipped with a carry-handle (3) to
make it easier to transport.
Adjusting the stop screw (See. Fig. 3)
The downward movement of the cutting disc
can be adjusted with the cutting depth screw (6).
This is necessary to compensate wheel wear – as
the cutting disc becomes smaller in diameter it
would no longer be able to cut right through the
workpiece.
- Release the cutting depth nut(7)
- Turn the cutting depth screw (6) in or out as
required.
- Lower the saw head to check whether the
cutting disc reaches the clamping face of the vise.
- Retighten the cutting depth nut (7).
Set the vice (See Fig. 4)
The mounting for the vice (9) can be enlarged by
adjusting the angle guide (8).
- Unscrew the two screws on the angle guide (8).
- Adjust the angle guide (8) to the rear and secure
it using the holes provided for it.
- Ensure that the screw connections are tight
again.
Clamp the workpiece in the vice. (See Fig. 5)
Your workpiece must be secured very carefully in
the vice (6) before you start the cutting process.
- Move the quick clamping lever (12) to the left.
This lever enables you to adjust the spindle (9)
innitely, in other words to turn it, pull it out or
push it in.
- Place your workpiece between the two
clamping areas (8, 9).

9
3. Cutting speed
Slow cuts: Less wear on the cutting disc
(depending on the quality of the cutting disc);
the workpiece may tend to form burr and
become discoloured due to overheating.
Fast cuts: High wear on the cutting disc
(depending on the quality of the cutting disc);
less burr formation and less discolouration on the
workpiece since it does not become so hot.
Maintenance and care
Pull the plug before starting any work on the
machine.
- Use a damp cloth and a small brush to clean
the plastic parts. Do not use cleaning products,
solvents or sharp objects.
- Clear the ventilation openings and moving parts
from deposits of dust at regular intervals using a
soft brush or paintbrush.
- Only use accessories and spare parts
recommended by the manufacturer. If the
equipment should fail some day in spite of our
quality controls and your maintenance, only have
it repaired by an authorised electrician.
Technical data
Important.
After tting a new cutting disc allow the machine
to run for approximately one minute before
starting any cutting work. Do not stand in the
cutting direction of the machine 7 during this
process. If the disc has an invisible fracture or
some other type of damage that it not obvious, it
will rupture in less than one minute.
Dust extraction
Important. Not every dust extractor is suitable
for metal chips since they may be very hot and in
certain circumstances can cause a re..
Important. Not every dust extractor is suitable
for metal chips since they may be very hot and in
certain circumstances can cause a re.
Operating Instructions
NOTE: Before using the tool, read the
instruction book carefully.
1. Switch on/o
- The metal crosscut saw can be started by
pressing the ON/OFF switch.
- The metal crosscut saw will be switched o
again when
ON/OFF switch is released.
2. Working with the metal crosscut saw
- First secure your workpiece in the vice.
- Switch on the machine and wait until the motor
has reached its maximum speed.
- Slowly press the saw head on the handle (1).
- Guide the cutting disc through the workpiece
with even, rm pressure.
- Prevent the cutting disc from uttering or
jumping. This will result in poor cutting results,
premature wear or even to the fracture of the
cutting disc.
- Do not reduce the cutting speed even at the
end of the cutting process since the workpiece
may otherwise becoming unnecessarily
overheated which may well result in unnecessary
burr formation.
GB
Mains voltage 220-240 V~
Mains frequency: 50/60 Hz
Rating: 2300 W
Speed: 4300/min
Blade : 355x25.4x3 mm
Cutting performance:
Round Steel 130mm
Square Steel 120 x 130mm
Rectangle Steel 110X150 mm
Angle Steel 140X140mm
Permanent noise level: 92dB(A)
Peak noise level: 105 dB(A)
Unsicherheit K: 3 dB(A)

10
GB Vibration :
ah= 2,90 m/s2 K = 1,5 m/s2
ah with the description of the operation of "Metal
Cutting"
You must therefore wear ear protection at
all times.
Repairs
Only use accessories and spare parts
recommended by the manufacturer. If the
equipment should fail some day in spite of our
quality controls and your maintenance, only have
it repaired by an authorised electrician.
Environmental Protection
Do not simply dispose of the equipment,
accessories and packaging in the rubbish bin, but
bring it for environmentally sound recycling.
The small eort involved in this is for the benet
of our environment.

1
6 0
8 4
5 9 6 0
5 2
1
5
6
32
4
9
1 4
1 5
7
1 3
8
1 2
1 0
1 6
1 7
1 8
1 9
2 2
2 3
2 4
2 5
2 1 2 0
1 1
3 0
2 7
2 8
4 2
3 7
4 0
4 1
3 6
5 1
6 2
6 3
2 9
4 3
4 4
4 5
4 6
4 9
4 8
4 7
5 0
5 6
5 7
5 8
5 9
6 0
6 1
6 6
6 5
6 7
6 8
6 9
7 0
7 1
7 2
7 3
7 4
7 6
7 5
7 9
7 8
7 7
8 0 8 1
8 6
8 5
8 3
8 4
8 2
6 4
2 6
EXPANDED VIEW
11

No
Part Name
QTY
No
Part Name
QTY
1
Hexagon socket head cap screws M10X20
3
44
Cross recessed pan head screws ST4X14
4
2
Small flange φ45
1
45
Hexagon socket fix screws M5X8
2
3
Press plate φ90
2
46
Right handle
1
4
Abrasive Cutting blade
1
47
Cross recessed pan head screws ST4X7
1
5
Cross recessed pan head screws M5X25
4
48
Switch
1
6
Fix Guard
1
49
Cable press plate
1
7
Hexagonal screw with step M6
1
50
Capacitor
1
8
Cross head screws with step M6
1
51
Left handle
1
9
Anti-Vibration Pillar
3
52
Cross recessed pan head screws ST4X16
5
10
Movable Guard protector pillar
1
53
Cross recessed pan head screws M5X30
2
11
Movable Guard
1
54
Cable protector
1
12
Paper insert 8
2
55
Cable (2M 1.5MM2 H07RN ) VDE
1
13
Hexagonal lock screw M6
2
56
Cross recessed pan head screws M6X12
1
14
Spindle
1
57
Srap ring 6
1
15
woodruff key 4X13
1
58
Spark cover
1
16
WTOO6203RS bearing
1
59
Hexagonal fix screw M10
2
17
Front cover
1
60
Flate washer 10
4
18
O ring φ52.8X1.2
1
61
hinged lever
1
19
Big Gear
1
62
torsional spring
1
20
Srap ring 16
2
63
Hexagon socket head cap screws M10X45
1
21
WTOO6000RS bearing
1
64
Screw M10
1
22
Gear Box
1
65
Hexagon socket head cap screws M6X12
1
23
Rectangle ring φ35X1.5
1
66
Pin
1
24
6202DU bearing
1
67
O ring 5X1.5
1
25
Anti-dust washer
1
68
Open ring 6
1
26
Soft start
1
69
Hexagonal fix screw M6
1
27
Spring
1
70
Baseplate
1
28
Brake lever positioning sleeve
1
71
Rubber holder
3
29
Brake lever
1
72
Allen key holder
1
30
Armature
1
73
Allen key
1
31
Creepage ring
1
74
Spring washer 10
2
32
629DW bearing
1
75
Angle plate
1
33
bearing sleeve
1
76
Moveable Jaw
1
34
Baffle plate
1
77
Quick release nut
1
35
Cross recessed pan head screws ST5X80
2
78
Elastic cylindrical pin
1
36
Spring washer φ5
2
79
Rod Support
1
37
Stator
1
80
Hexagon socket head cap screws M8X25
2
38
Plastic motor Housing
1
81
Spring washer 8
2
39
Carbon brusher holder
2
82
Shaft ring 16
1
40
Carbon brusher
2
83
Open Pin
1
41
Carbon brusher cover
2
84
Flate washer 8
3
42
Cross recessed pan head screws M5X55
4
85
Pin
1
43
Rear cover
1
86
Rod assembly
1
SPARE PARTS LIST
12

CANNON TOOLS LTD
Add: 20 station road, Rowley Regis, west midlands,B65 0JU.U.K.
Made in China