Remak AeroMaster FP Series Operating instructions

INSTALLATION AND SERVICE INSTRUCTIONS
Air handling units
07/2013

Air handling units
2
Up-to-date version of this document is available at website www.remak.eu
Application, working conditions, construction ........................................................................3
Information from the producer.......................................................................................................................... 3
Application and working conditions ................................................................................................................ 3
Construction of air handling unit...................................................................................................................... 3
Unit labelling....................................................................................................................................................... 3
Informative and safety labels ............................................................................................................................ 3
Service access to units...................................................................................................................................... 3
Expedition ....................................................................................................................................4
List of requirements for expedition .................................................................................................................. 4
Transport and handling of parts ....................................................................................................................... 4
Storing................................................................................................................................................................. 4
Installation....................................................................................................................................5
Placing................................................................................................................................................................. 4
Check before installation................................................................................................................................... 5
 Identicationofunitparts ................................................................................................................................. 5
Connection of unit sections .............................................................................................................................. 5
Connection of exchangers .........................................................................................................6
Connection of exchangers ................................................................................................................................ 6
Water exchangers............................................................................................................................................... 6
Connection dimensions of water exchangers................................................................................................. 6
Direct evaporators.............................................................................................................................................. 6
Connection dimensions of direct evaporators................................................................................................ 6
Other connections ......................................................................................................................7
Condensate outlet .............................................................................................................................................. 7
Connection of air handling duct ....................................................................................................................... 7
Connection of electric devices ......................................................................................................................... 7
Connection of motors ........................................................................................................................................ 7
Schemes of electric wiring ................................................................................................................................ 8
Preparation for start-up, start of operation.............................................................................10
 Checkbeforerststart-upofunit .................................................................................................................. 10
Putting device in operation ............................................................................................................................. 10
 Checkduringrststart-upofunit .................................................................................................................. 10
Operation checks, operation regulations................................................................................11
Unit operation – operation regulations .......................................................................................................... 11
Regular operation checks ............................................................................................................................... 11
Regular inspections ......................................................................................................................................... 11
Spare parts, service ..................................................................................................................13
Content
Spare parts........................................................................................................................................................ 13
Service............................................................................................................................................................... 13
Disposal and recycling .................................................................................................................................... 13

3
Air handling units
Application, working conditions, construction
Picture 1 – service access to units (left/right)
Service panel of electric heating section, separate wiring
boxes and service panels covering electric devices are
provided with label with warning symbol meaning „Warning
– Danger of Electric Shock“
Information from the producer
AeroMaster FP air-handling units are produced
according to valid czech and european technical
regulations and technical standards. Units can only be
installed and used according to this documentation.
Installation and service instructions must be accessible
to service attendance and therefore it is useful to place
it close to the unit.
Application and working conditions
AeroMaster FP air-handling units are intended for com-
fortable air-handling and air-conditioning of smaller
rooms. They are manufactured in two dimensional ran-
ges, FP 2.7 and FP 4.0, for air ow ranges from
500 m3/h to 4,500 m3/h at air pressure deference of the
fan of up to 1200 Pa. AeroMaster FP air-handling units
are designed to transport air without solid, brous, stic-
ky, aggressive, respectively explosive impurities. The
transported air must be free of corrosive chemicals or
chemicals aggressive to zinc and steel, respectively
aluminium. When designing the air-handling assembly,
it is necessary to take into account the temperature and
humidity of the inlet and outlet air in relation to the am-
bient temperature and humidity. It is especially necessa-
ry to analyze the relation of the unit's casing classica-
tion pursuant to EN 1886 and the risk of condensation
respectively, ice build-up. AeroMaster FP air-handling
units can be used in normal rooms (IEC 60364-5-51,
resp. ČSN 332000-5-51 ed.2, ČSN 332000-1 ed.2) and
in rooms with extended ambient temperature range ran-
ging from -30 °C to +40 °C without additional measures.
Degree of protection - IP 40. The unit's accessories
(M&C) are not included - they must be assessed sepa-
rately.
Construction of air handling unit
Unit construction is sectional, modular. Casing is com-
posed of panels and connecting bars between them.
Panels are attached to connecting bars and by thread-
ed joints between each other. For cases of regular
maintenance or inside checks (change of ltration
inserts, cleaning etc.), the sections are equipped with
service panels which have the same construction as
stationary panels but they are equipped with handles
and xed by turning thrust latches.
All panels have sandwich construction with total width
of lateral insulation of 40 mm, upper and bottom of 25
mm with quality anticorrosive treatment. Panels are pro-
vided with PE seal sticked to panel surfaces of contact.
Complete air handling unit Viking FP is composed of
sections. The sections are (mechanically) separate
while the lateral panel of the section is compact (panel
without bars). The section is functionally dened by a
casette.
Unit labelling
Every section (except the frame) is provided with type
(production) label of section, with following data:
producer name
 type, size and code identication of the section
order number /year of production
weight
wiring (electric system)
electric protection
The label also includes technical parameters of given
section. The user must make sure, that all labels on the
machine are readable and undamaged during whole
operation time. In case of damage of label conserning
safe use, repair it at once.
Informative and safety labels
FP units and separate sections are further provided with
informative labels showing the function of the device,
wiring schemes, media inlets and outlets and producer
labelling.
service lter
connection
RIGHT
service
connection fan
LEFT
heater
damper
heater
eliminator fan
cooler
cooler
Service access to units
Unit construction provides
combinations of sides of ener-
gy connection and service
accesses. Connection side is
always given according to the
direction of air ow. (picture 1)
Meaning of symbols
elastic connection
air damper
air lter
heater
cooler
drop eliminator
fan
Warning symbol „Other danger“ is placed on the outside of
the unit on the service door and it calls attention to hazard
of interception with moving objects.

Air handling units
4
Expedition
List of requirements for expedition
To every air handling FP unit belong:
Accompanying technical documentation.
Trade technical documentation with scheme of unit
FP installation.
Device service book.
Connecting kit
Mounting kit
Separate elements of measuring and regulation, or
accessories according to the bill of delivery
Transport and handling of parts
FP units are delivered to customers (to place of installa-
tion) as separate blocks according to suggestion in the
project. Blocks are set on transport palletes of appropri-
ate dimensions and secured from moving by belting.
Loading or unloading is done by forklift truck or by hand
pallet truck.
The forks of the forklift truck must be set so, that they
reached over the whole length of section and so that it
was forked for the whole length.
During transportation or handling it is necessary to pay
attention to elements sticking out of sides of section (pi-
pes, wiring elements, sensors, motor spindles).
It´s necessary to be especially careful when lifting it up
and putting it down.
Storing
Storing means storage of wrapped units delivered by
producer for period longer then 30 days.
Units are placed on transport pallets, wrapped in PE foil
and protected by polystyrene protections.
They must be stored at places where:
maximal relative air humidity doesn´t exceed 85%
and without humidity condensation
surrounding temperature ranges from -20°C up to
+40°C
no dust, gasses and corrosive fumes or other che-
mical matters causing corrosion of constructional parts
and device equipment may get into the device.
Placing
FP units are standardly installed in horizontal suspen-
ded position - under the ceiling.
The units can also be installed in lying horizontal positi-
on (on prepared basement).
Units with cooling or heat recovery can not be installed
in horizontal position on the oor.
Unit installation in vertical position requires producing
of special frame (which is not part of delivery). Separate
sections are attached to this frame using clips.
When choosing place for installation it is necessary to
follow these requirements:
 sufcient space for connection of needed installation
 sufcient space for right installation of unit
 sufcient space for attendance and service of unit,
change of separate parts in case of failure.
Distances between surrounding parts and air hand-
ling unit result from inside dimensions of casettes and
from elements of connecting ttings. Recommended
distances can be visualized in program AeroCAD. Side
distance should not be smaller then 400 mm.
Picture 2 – suspension under the ceiling
Picture 3 – installation on a basement (oor)

5
Air handling units
Installation
Check before installation
Before the actual installation, according to technical
description, tables of description or production labels
and technical documentation are usually done these
checks:
entireness of delivery
condition of delivery
versatility of rotary elements, fan section, dampers
check of voltage system parameters
check of temperature and pressure of connected
supplies according to unit parameters specication
In case of inconsistency concerning installation and
above mentioned actions, it´s necessary to contact
service technicians of Remak a.s., tel.: [phone]
736 or by e-mail: [email protected].
Identicationofunitparts
On production labels of every section there is marked
applicability to order number that means number of
device and position number of section. First two digits
mark appliciablility to certain device of given order.
Second two digits mark position of the section in device.
All sections with the same device number compose a
air handling unit.
Accompanying technical documentation created using
the AeroCAD design program, which includes drawings
of the air-handling unit assembly, a list of individual
components (sections, section assemblies) including
their parameters, respectively the control unit wiring
diagram, is included in the delivery. This documentation
uniquely denes the position of individual components
within the assembly. Each component of the air-hand-
ling unit in the documentation is marked with a position
number.
This bond enables fast and exact orientation when put-
ting unit together and easy check of correctness and
entireness of installation.
Connection of unit sections
Connection of separate sections of a unit is done by
bolt fastening. Bolts are part of delivery. Before faste-
ning of separate section together, there must be rubber
sealing sticked to surfaces of contact.
Warning: The producer recommends to insert between
unit and area of unit installation (wall) a standard elastic
element (elastic plastic absorber).
For safety reasons are service panels covering fan and
electric heater casette equipped with additional mecha-
nical protection.
When removing the panel it´s necessary to loosen
the bolts of shutters in opposite corners and then it´s
possible to twist off the shutter.
Both shutters are labelled with informative label
"Safety shutter".
Procedure of panel installation is inversed.
It is prohibited to remove panel of alive electric hea-
ter and change setting of safety thermostat set by pro-
ducer!
Picture 4 - identication of unit parts
With this position number corresponds in the list of
components a device with certain type and code iden-
tication. This type identication along with code is
shown on component production label.
Picture 5 – connection of sections
1nut M8
(ČSN EN ISO 4032)
2spring washer 8,2
(ČSN 021740.05)
3circular washer 8,4
(ČSN EN ISO 7092)
4screw M8x35
(ČSN EN 24018)
5self-adhesive sealing
5
3
4
2
1
Picture 6 – service accesses
Securing of service panel, fan secti-
on and electric heating section. prole A-A

Air handling units
6
connection of
exchangers
Connection of exchangers
When connecting heating or cooling supplies the forces
originating at tting dilatation and its weights may not be
transmitted to the unit. Appropriate places of connection
are marked on panels of section (heating water inlet
(outlet), coolant inlet (outlet), condensate outlet).
To reach maximal output it is necessary to connect the
exchangers in the counterow direction. When con-
necting the ttings to the exchangers it is necessary to
use two wrenches during the drawing close to prevent
twisting off of the connection of the exchanger collec-
tors.
Warning: After connection of water exchangers (hea-
ters and coolers, including mixing sets) to the system
it´s necessary to do aeration (irrigation) and deaeration
of the whole circuit, including exchangers and check
tightness of pipe connections and of the exchanger
itself (including inspection of section with water exchan-
ger). Producer of unit does not take over guarantees for
damages caused by uid leak from connections or by
damaged exchanger.
Water exchangers
As standard, the water heat exchangers are equipped
with automatic Taco 1/2" air-venting valves, which are
situated on the upper parts of both headers.
Picture 8 – connection of exchangers
air ow direction
(left type of
cooler)
air ow direction
(right type of
cooler)
Picture 7 – energy supply
Table 1 – connection dimensions of water exchangers
Direct evaporators
Picture 9 – connection of evaporators
air ow direction
(left type of eva-
porator)
air ow direction
(right type of eva-
porator)
Connection dimensions
of direct evaporators
Table 2 – external connection dimensions of direct
evaporators in mm
Single circuit Single circuit
Connection of exchangers
Steamhumidication
For a detailed description of installation, commissioning
and prescribed inspections of the steam humidication
section, refer to the separate manual which is a part of
the accompanying documentation of the FP air-handling
unit. When installing the steam humidication section,
observe the following recommendations:
Air ducts leading through cold areas must be insu-
lated to avoid condensation.
The steam generator can be noisy (switching of sole-
noid valves); therefore, it is advisable to install it away
from quiet areas.
100°C heavily mineralized water is drained from
thesteamhumidier.
The following minimum distances (distances
between the steam tube and the following air-hand-
ling unit components, where H represents the mini-
mum evaporating distance calculated for the given
conditions) must be observed to ensure proper
operationofthesteamhumidier:
Humidistat piping and sensor, temp. sensor: 5x H
 Very ne lter: 2,5x H
 Heating elements, lter: 1,5x H
Duct branch piece, duct elbow, air outlet, fan: 1x H

7
Air handling units
Other connections
Connection of electric devices
The wiring and installation of the M&C system elements
must be performed by qualied professionals autho-
rized to perform wiring of the given type of device in
accordance with national standards and regulations
applicable in the country of installation as well as the
Installation and Operating Instructions applicable for
individual components (frequency converters, pressure
and temperature sensors, etc). Before the start up, the
check of electric device must be performed. Before the
start check:
conformity of voltage, frequency and protection with
data on the label of the section
connecting cables of sections
Picture 12 – unit production label
According to type and output power of electric heater on
label of heater section, assign appropriate scheme.
Condensate outlet
Cooling, plate heat exchanger and steam humidica-
tion sections are equipped with stainless condensate
draining trays which terminate in an outlet for the con-
densate draining kit connection. This outlet is provided
with a G1/2" thread. The condensate draining kits are
available as extra ordered optional accessories. A se-
parate condensate draining kit must be used for each
section. The siphon height depends on the total pressu-
re of the fan, and its proper height is essential for good
functioning. The type of condensate draining kit must be
designed in the course of the air-handling unit calcula-
tion.
Before the rst start-up and after longer shut-down the
seal-pipe must be lled with water through the plastic
plug. The unit can also be equipped with seal-pipe with
a stink trap and spherical valve (only for sections with
underpressure). This type of seal-pipe doesn´t have to
be lled with water before start-up.
Duct connection
Connection of the air handling duct must be done using
elastic connection, which prevents the vibrations from
transfering and enables the duct to be connected to the
unit even if those two components are not co-axial. This
connection should be done in such way that the duct
didn´t deform and burden the inlet opening of unit.
Accessories are mounted according to unit specication
and according to installation instructions of accessory
producer.
Picture 10 – condensate outlet
Picture 11 – duct connection
Elastic
connection
DV
Table 3 – dimensions of seal-pipes
H...total height of seal-pipe
type
output
power

Air handling units
8
Other connections
Schemes of electric wiring - motors of fans
ModbusFrequency inverter power supply
2 Triple-phase motors (2x, up-to 1,1 kW) 2 Triple-phase motors (2x, up-to 1,1 kW)
Single phase motor (up-to 0,5 kW)
controlled by single-phase frequency inverter (up to 0,5 kW), Modbus
Single phase motor (1,5 kW)
controlled by three-phase frequency inverter, IP21 (1,5 kW), Modbus
Single phase motor (up-to 2x 1,1 kW)
controlled by three-phase frequency inverter, IP21/IP54 (up to 2,2 kW), Modbus
U1, V1, W1, PE1
- power supply clamps of the 1st triple-
phase single speed motor 3ph.-400V/50Hz
U2, V2, W2, PE2
- power supply clamps of the 2nd triple-
phase single speed motor 3ph.-400V/50Hz
U1,V1,W1,PE
- clamps of triple-phase motor power supply.
3ph.-400V/50Hz
TK,TK
- clamps of motor thermocontacts
TK1, TK1
- clamps of the 1st motor thermocontacts
TK2, TK2
- clamps of the 2nd motor thermocontacts
U1, V1, W1, PE1
- power supply clamps of triple-phase single speed motor 3ph.-400V/50Hz
TK, TK
- clamps of the motor thermocontacts
L1, N, PE
- clamps of single-phase frequency inverter power supply 1ph.-230/50Hz
29, 50
- frequency inverter terminals for the motor’s thermo-contact (TK) connection
61, 68, 69
- Modbus bus terminals
Frequency converter data settings have been set by the manufacturer
Modbus
Modbus
Frequency inverter power supply
Frequency inverter power supply
U1, V1, W1, PE1
- power supply clamps of the triple-phase single speed motor 3ph.-400V/50Hz
TK, TK
- clamps of the 1st motor thermocontacts
TK2, TK2
- clamps of the 2nd motor thermocontacts
L1, L2, L3, PE
- clamps of three-phase frequency inverter power supply 3ph.-400V/50Hz
29, 50
- TK clamps of frequency inverter
61, 68, 69
- Modbus bus terminals
Frequency converter data settings have been set by the manufacturer
U1, V1, W1, PE1
- power supply clamps of the 1st triple-phase single speed
motor 3ph.-400V/50Hz
U2, V2, W2, PE2
- power supply clamps of the 2nd triple-phase single speed
motor 3ph.-400V/50Hz
TK1, TK1
- clamps of the 1st motor thermocontacts
TK2, TK2
- clamps of the 2nd motor thermocontacts
L1, L2, L3, PE
- clamps of triple-phase frequency inverter power supply
3ph.-400V/50Hz
29, 50
- TK1 (1st motor) clamps and TK2 (2nd motor) clamps of
frequency inverter
61, 68, 69
- Modbus bus terminals
Frequency converter data settings have been set by the
manufacturer

9
Air handling units
Schemes of electric wiring - electric heaters
Other connections
El. heater type FPVE ../..
P= 6–31,5 kW
El. heater type FPVE ../..S
P= 6–31,5 kW
El. heater type FPVE ../..X
P= 12–18 kW
El. heater type FPVE ../..X
P= 22,5–31,5 kW
U, V, W, PE, N
- clamps of electric heater power supply. 3f-400V/50Hz
E3, GE
- clamps of safety thermostat
U, V, W, PE, N
- clamps of electric heater power supply. 3f-400V/50Hz
E3, GE
- clamps of safety thermostat
Q14, GC
- clamps of electric heater switching 24V DC
U, V, W, PE, N
- clamps of electric heater power supply. 3f-400V/50Hz
E3,GE
- clamps of safety thermostat
Q31, Q32, Q14
- clamps of electric heater cascade switching 24V DC
U, V, W, PE, N
- clamps of electric heater power supply. 3f-400V/50Hz
E3,GE
- clamps of safety thermostat
Q31, Q32, Q33, Q14
- clamps of electric heater cascade switching 24V DC
Picture 14 – Connection terminal box
Picture 13 – Drive unit with two motors
Connection of motors
Motors are equipped with protecting thermocontacts
which protect the motor from overheating. Thermocon-
tacts must be connected according to specied conne-
ction.
Single-speed motors are designed for 230V D/400V Y
power supply voltages and connections for electro mo-
tors with output up to 3kW.
Motors are in production wired to wiring box on casing
of fan section. They are standardly intended for voltage
3x 400 V / 50 Hz.
If the delivery contains frequency inverter for control of
motors with output up to 1,5 kW, the electric connection
is then 1x 230 V / 50 Hz.
The same frequency inverter connection applies for
control of two motors up to 0.75 kW (including). The
frequency inverter connection for control of two 1.1 kW
motors is 3x 400V/50 Hz.
If the single-speed motor is additionally connected to an
output controller (frequency inverter), it is necessary to
check, respectively reconnect the motor wiring (correct
connection Y/D in the motor terminal box) in relation to
the power supply voltage (230/400V).

Air handling units
10
Putting unit in operation at not adjusted installation can
only be done with closed control damper at the inlet to
the unit. Operation of a unit at not adjusted installation
could lead to overloading the motor and to its perma-
nent damage. If second stage of ltration is part of the
unit we recommend to perform a trial operation without
inserts of second ltration degree.
Checkduringrststart-upofunit
rightness of fan rotation direction according to an
arrow on the impeller.
current consumption of all connected devices (may
not exceed value mentioned on the label)
whether the water in the seal-pipe has not been suc-
ked off. The height of the seal-pipe must be raised
 state of lter attachment
During trial operation try to notice presence of impro-
per noises and abnormal unit vibrations for at least
30 minutes. Sources must be detected and removed.
During the trial operation perform the adjustment of unit.
Before starting permanent operation we recommend to
regenerate or change ltration inserts. Detailed check
description of a device that is being put in operation is
included in the Service book for REMAK devices, where
according to guaranty requirements the rst operation
of the device must be mentioned.
Preparation for start-up, start of operation
Checkbeforerststart-upofunit
General functions and check
whether all components of air handling device are
in place and properly connected
whether the cooling and heating circuits are
connected and whether the supplies are accessible
whether all electric appliances are accessible
whether all condensate drain kits are installed
whether all elements of measuring and control are
installed
Electric installation
according to schemes of wiring check whether all
electric elements of unit are correctlly connected
Fan section
check the fan impeller for intactness and free
rotation.
check the tightening of the Taper-Lock collets.
check the tightening of the screw joints of the fan
assembly.
Filter section
 state of lters
 attachment of lters
setting of pressure difference sensors
Water heater section
state of heat transmission surface
state of inlet and outlet duct connection
state and connection of mixing set
state, wiring and installation of elements
of anti-freeze protection
Electric heater section
state of heating coils
connection of heating coils
connection of safety and operating thermostats
Water cooler and direct evaporator section
state of heat transmission surface
state of inlet and outlet duct connection
connection of condensate drain kit
elements and connection of cooling circuit
state of drop eliminator
Plate heat exchanger section
state of heat exchanger vanes
functionality of bypass damper
state of drop eliminator
connection of condensate drain kit
Putting device in operation
Only a person with necessary qualication may put the
unit in operation. Before the rst start a qualied worker
must perform a revision of electric installation of all con-
nected components of air handling device.
Safety precautions
Sections with accident risk (by electric current,
rotating elements etc.) or with connecting points (inlet
- outlet of heating water, air ow direction etc.) have
always warning or informative label.
It is prohibited to operate unit fans when the door
is opened or when the panels are removed. Service
panels must be during operation always closed.
Before work on fan part is started, make sure that the
main switch is off and make such moves which will pre-
vent unintentional switching of the motor during mainte-
nance.
When emptying the exchanger the water temperature
must be lower than 60°C. Temperature of connecting
piping must also be lower than 60°C.
 Removal of life electric heater service panel is prohi-
bited and changing production setting of safety thermo-
stat is prohibited as well.
Operate electric heater without outlet air temperature
control and without providing steady speed of air ow is
prohibited.

11
Air handling units
Check of exchangers
Checks for fouling of heat transmission surfaces of
exchangers, exchangers deaeration, function of con-
densate outlet and cleanness of drop eliminator are
performed.
Cleaning is done by air stream or by cleaning with
hot water with cleaner (unable to cause corrosion).
Cleaning must be very careful to prevent mechanical
damage to vanes.
Check and records of nding during regular before sea-
son summer and winter inspections must be done.
Important: during exchanger shut-down in winter, the
water must be perfectly removed from the exchanger,
for example by blowing the exchanger with compressed
air or the exchanger must be lled with safe anti-freeze
solution of water and glycol.
Excess water could cause ripping of copper pipes after
freezing.
We recommend performing regular summer and winter
season inspections in accordance with this installation
manual.
Electric heater check
Check of heating coils pollution. Possible fouling can
be cleaned with vacuum cleaner.
Check functionality of safety thermostat
Heat exchangers check
Checks of plate exchanger fouling and condensate
outlet functionality is performed.
Check measurements
Actual unit parameters must be recorded after perfor-
ming regular check. Service technician will mention per-
formed measurements.
Operation regulations, operation checks
Unit operation - operation regulations
Before putting device in permanent operation the supp-
lier of device (mounting rm) must issue operation regu-
lations according to draftsman and corresponding with
valid regulations. Following structure is recommended:
 composition, specication and description of air han-
dling device operation in all modes and working states
description of all safety and protective elements and
device functions
principles of health protection and rules of safety
operation and attendance of air handling device
requirements for eligibility and training of attendant
personnel, list of workers who are authorized to operate
the device.
detailed instructions for attendance, attendance ac-
tions during emergency and failure states
list of operation specialities in different climatic areas
(summer and winter operation)
schedule of revisions, checks and maintenance,
including list of checks and method of recording
Regular operation checks
Check activities of attendance during unit operation are
focused to:
operation and function of unit, staunchness of joints,
doors and service panels, temperature of substances
and transported air and lter clogging using sensors.
state and functions of systems connected to unit and
their right functionality is necessary for operation of unit
and air handling system as a whole.
That means wiring, system of measuring and control,
heating system (pump function, water lters /SUMX as
well/), cooling system and sanitary installations - con-
densate outlet.
Regular inspections
The user will determine period of regular inspections
according to working conditions of unit. But at least
once in 3 months. Inspection content:
Check of overall state
cleaning all dirty parts of unit
Fans check
check of impeller cleanness
Damper check
Checks for damper cleanness, slewability of damper
segments and right closure of damper are performed.
Filter section check
 lter state and clogging
check setting of pressure difference sensors
Final pressure loss (sign of max. admissible clogging)
at nominal air ow is for:
baglters:300Pa for ltration classes F7, F8 and F9,
400Pa for ltration class F5, 250Pa for ltration classes
G3 and G4
framelters: 200Pa for ltration class G4
metalltrationelements:120Pa for ltration class G3
Picture 15 – change of ltration insert
frame lter lter with metal
elements
bag lter
(short type)
bag lter
(long type)

Air handling units
12
Spare parts, service
Spare parts
Spare parts are not delivered with the unit. In case of
need they can be ordered at REMAK a.s. or at
a regional distributor. In the order please mention serial
number of unit or order number and specify necessary
parts.
Spareltrationinserts
Can be ordered as a whole set. You only need to set
lter type (bag, frame, with metal elements - pic.17),
size of FP unit and appropriate ltration class. Types
of separate inserts that the lter is composed of don´t
have to be mentioned.
Service
Guarantee and after guarantee actions can be ordered
either at REMAK a.s. or at a regional distributor.
The producer can authorize other trained service
companies. Their list can be found at www.remak.eu.
Disposal and Recycling
When using or disposing of the air-handling, it is
necessary to observe the respective national environ-
mental protection and waste disposal regulations. In
case of nal liquidation of the unit, it is necessary to
follow the policy of sorted waste disposal; this means to
respect differences in materials and their composition.
It is necessary to hire a provider specialized in sorted
waste disposal in accordance with applicable local stan-
dards and regulations. After exceeding its service life
limit, the unit belongs to a waste group according to the
Waste Act (No.185/2001 Sb.) This product belongs to
the Q14 waste group.
WasteClassication
(in accordance with Directive No. 381/2001 Sb.)
Materials used to pack the product:
15 01 01 cardboard box (paper and cardboard packa-
ging products)
15 01 02 polyester packaging pads (plastic packaging
products)
15 01 03 pallet (wooden packaging products)
Disabled device and its parts:
16 02 06 metal and aluminium parts, insulating material
15 02 03 ltering materials
16 02 15 electrical parts (dangerous items from disab-
led devices)
Table 6 – replacement lter inserts
Kit desig-
nation Quantity
Basic dimensions (mm),
ltrationclassandnum-
ber of bags
ReplacementFPNHbaglter
FPNH 2.7/3 1 605x305x195 G3 /6 bags
FPNH 2.7/4 1 605x305x360 G4 /6 bags
FPNH 2.7/5 1 605x305x500 M5 /6 bags
FPNH 2.7/7 1 592x287x635 F7 /7 bags
FPNH 2.7/8 1 592x287x635 F8 /7 bags
FPNH 2.7/9 1592x287x635 F9 /3 bags
FPNH 4.0/3 1 910x305x195 G3 /9 bags
FPNH 4.0/4 1 910x305x360 G4 /9 bags
FPNH 4.0/5 1 910x305x500 M5 /9 bags
FPNH 4.0/7 1 287x287x635 F7 /3 bags
1592x287x635 F7 /7 bags
FPNH 4.0/8 1 287x287x635 F8 /3 bags
1592x287x635 F8 /7 bags
FPNH 4.0/9 1287x287x635 F9 /3 bags
1592x287x635 F9 /7 bags
ReplacementFPNRframelter
FPNR 2.7/4 1 305x605x44 G4 cardboard
FPNR 4.0/4 1305x910x44 G4 cardboard
Replacement FPNT metal insert
FPNT 2.7/3 1 305x605x20 G3
FPNT 4.0/3 1 305x910x20 G3
It is alway necessary to observe local
laws and directives!

13
Air handling units
Spare parts, service

Air handling units
14
Notes

15
Air handling units
Notes
Print and language mistakes reserved.
Permission for re-printing or copying of "Installation and service instructions" (either a part or a whole) must be
obtained in written form from company REMAK a.s., Zuberská 2601, Rožnov p. R.. This "Installation and service
instructions" is exclusive property of company REMAK a.s.. Right for changes reserved.
Date of issue: 10. 7. 2013

REMAK a.s.
Zuberská 2601, 756 61 Rožnov pod Radhoštěm,
tel.: [phone], fax: [phone],
email: [email protected], internet: www.remak.eu
55R08041940