REMBE UNIBAND Operational manual

Belt weigher UNIBAND®with ADAM HighEnd
Translation of the original operating manual
GBB-BW_ADAM-17682/1
ООО «ТИ-СИСТЕМС» ИНЖИНИРИНГ ИПОСТАВКА ТЕХНОЛОГИЧЕСКОГО ОБОРУДОВАНИЯ
Интернет: www.tisys.ru www.tisys.kz www.tisys.by www.tesec.ru www.ти-системс.рф
Телефоны: [phone], 7489626, (925) 5007155, 54, 65
Эл. почта: [email protected] [email protected] [email protected]

Table of Contents
2 / 34 GBB-BW_ADAM-17682/1 ADAM
Table of Contents
1 About this operating manual ...................................................................................4
1.1 Target group................................................................................................................................ 4
1.2 Warning notices and symbols .....................................................................................................4
2 Safety.........................................................................................................................5
2.1 Intended use ............................................................................................................................... 5
2.2 General safety notices ................................................................................................................5
Product safety ............................................................................................................................. 52.2.1
The operators' obligations........................................................................................................... 52.2.2
The obligations of personnel ....................................................................................................... 52.2.3
3 Design and function .................................................................................................6
3.1 Design .........................................................................................................................................6
Mass flow transducer design....................................................................................................... 63.1.1
Belt weigher design.....................................................................................................................73.1.2
3.2 Function.......................................................................................................................................8
Mass flow transducer .................................................................................................................. 83.2.1
Belt weigher ................................................................................................................................83.2.2
4 Marking......................................................................................................................9
4.1 Mass flow transducer marking ....................................................................................................9
Tag plate .....................................................................................................................................94.1.1
4.2 Belt weigher marking................................................................................................................... 9
Tag plate .....................................................................................................................................94.2.1
Warning sticker nominal load ......................................................................................................94.2.2
Warning sticker weighing area .................................................................................................. 104.2.3
5 Transport and storage............................................................................................11
5.1 Transporting ..............................................................................................................................11
5.2 Unpacking and checking the condition on delivery...................................................................11
Lifting.........................................................................................................................................115.2.1
5.3 Storage......................................................................................................................................11
6 Installation...............................................................................................................12
6.1 Checking the ambient conditions .............................................................................................. 12
6.2 Mounting the belt weigher .........................................................................................................12
6.3 Remove the transport protection...............................................................................................13
6.4 Connect the mass flow transducer............................................................................................14
6.5 Connect the speed adjustment wheel (optional).......................................................................14
7 Start-up of the mass flow transducer....................................................................15
7.1 Checking the ambient conditions .............................................................................................. 15
ООО «ТИ-СИСТЕМС» ИНЖИНИРИНГ ИПОСТАВКА ТЕХНОЛОГИЧЕСКОГО ОБОРУДОВАНИЯ
Интернет: www.tisys.ru www.tisys.kz www.tisys.by www.tesec.ru www.ти-системс.рф
Телефоны: [phone], 7489626, (925) 5007155, 54, 65
Эл. почта: [email protected] [email protected] [email protected]

Table of Contents
ADAM GBB-BW_ADAM-17682/1 3 / 34
7.2 First application .........................................................................................................................15
7.3 Set end of measuring range and unit........................................................................................15
7.4 Perform measuring alignment ...................................................................................................16
8 Start up mass flow transducer with π-Mach software .........................................17
8.1 Connection to the Internet.........................................................................................................17
8.2 Quick Setup...............................................................................................................................17
8.3 Full Setup ..................................................................................................................................18
8.4 Speed adjustment wheel (optional)...........................................................................................18
9 Mass flow transducer software..............................................................................19
9.1 Program interface......................................................................................................................19
9.2 Program menu ..........................................................................................................................21
10 Maintenance and servicing ....................................................................................24
10.1 Check ........................................................................................................................................24
Cleaning ....................................................................................................................................2410.1.1
11 Disposal ..................................................................................................................25
11.1 Dismantling................................................................................................................................ 25
11.2 Disposing...................................................................................................................................25
12 Appendix .................................................................................................................26
12.1 Technical data ...........................................................................................................................26
Mass flow transducer ................................................................................................................2612.1.1
12.2 Wiring diagrams ........................................................................................................................28
Sensor connection and power supply for transmitter in a stainless steel housing ...................2812.2.1
Sensor connection and power supply for transmitter as a switching panel installation ............3012.2.2
Current output and bus connection ...........................................................................................3212.2.3
12.3 EC declaration of conformity .....................................................................................................33
12.4 Spare parts................................................................................................................................34
12.5 Optional accessories.................................................................................................................34
12.6 Contact ......................................................................................................................................34
ООО «ТИ-СИСТЕМС» ИНЖИНИРИНГ ИПОСТАВКА ТЕХНОЛОГИЧЕСКОГО ОБОРУДОВАНИЯ
Интернет: www.tisys.ru www.tisys.kz www.tisys.by www.tesec.ru www.ти-системс.рф
Телефоны: [phone], 7489626, (925) 5007155, 54, 65
Эл. почта: [email protected] [email protected] [email protected]

1About this operating manual
4 / 34 GBB-BW_ADAM-17682/1 ADAM
1 About this operating manual
This manual is part of the belt weigher UNIBAND®with the mass flow transducer ADAM
HighEnd, and describes the safe and correct use in all phases of operation.
Parts or all of this manual may not be copied, disseminated or utilised for the purposes of
competition without written authorisation, or distributed to third parties.
1.1 Target group
Target group
Task
Operator
Keep this manual and the associated documents to hand
at the place of use, and also keep it for later use.
Ensure that staff read and follow this manual and the
documents that also apply, especially the safety and
warning notices.
Observe additional system-specific operating manuals,
specifications and regulations.
Expert personnel,
installer
Read, observe and follow this manual and the
documents that also apply, particularly the safety and
warning notices.
Tab. 1: Target groups and their tasks
1.2 Warning notices and symbols
Warning
symbol
Signal
word
Hazard category
Consequences if not avoided
DANGER
Immediate threat of danger
Death, serious injury
WARNING
Potential threat of danger
Death, serious injury possible
CAUTION
Potentially dangerous
situation
Minor injury possible
NOTICE
Potentially harmful situation
Material damage / environmental
damage
Tab. 2: Warning notices and consequences of not observing them
Symbol
Meaning

Directions for action
1. , 2. , …
Multi-step directions for action

Prerequisite
Tab. 3: Symbols and meaning
ООО «ТИ-СИСТЕМС» ИНЖИНИРИНГ ИПОСТАВКА ТЕХНОЛОГИЧЕСКОГО ОБОРУДОВАНИЯ
Интернет: www.tisys.ru www.tisys.kz www.tisys.by www.tesec.ru www.ти-системс.рф
Телефоны: [phone], 7489626, (925) 5007155, 54, 65
Эл. почта: [email protected] [email protected] [email protected]

2Safety
ADAM GBB-BW_ADAM-17682/1 5 / 34
2 Safety
2.1 Intended use
Only use the belt weigher and mass flow transducer for the weighing of belt-conveyed
products
2.2 General safety notices
Product safety2.2.1
This product is manufactured in accordance with recognized technical safety regulations.
Nevertheless, dangers to the life and safety of the user or third parties, or possible damage to
the product and other property can arise during use.
Only use the product in a technically flawless condition as well as in accordance with its
intended use, with a mind to safety and possible hazards, and in accordance with this
manual.
Installation only as specified in the assembly information.
Connection of all products with the correct supply voltage.
Read this manual completely before use and keep this manual and all other relevant
documents complete, completely legible and accessible to personnel at all times.
Prohibit all ways of working that pose a risk to personnel or third parties.
In addition, also observe the statutory and local safety and accident prevention
regulations, as well as the standards and directives that apply in the respective operating
country.
The operators' obligations2.2.2
Safety-conscious working
Ensure the observance and monitoring:
–intended use
–statutory and local safety and accident prevention regulations
–safety regulations for handling hazardous goods
–standards and directives that apply in the respective operating country
Provide sufficient personal safety equipment.
Personnel qualifications
Ensure that before starting work, personnel tasked with working on the electronics have
read and understood this manual and the documents that also apply, particularly the
safety, maintenance and repair information.
Define personnel responsibilities and monitoring.
Have all work during all operating phases only performed by technical expert personnel.
The obligations of personnel2.2.3
If necessary, use personal safety equipment:
–Safety footwear
–Protective helmet
–Hearing protectors
–Protective gloves
–Protective goggles
ООО «ТИ-СИСТЕМС» ИНЖИНИРИНГ ИПОСТАВКА ТЕХНОЛОГИЧЕСКОГО ОБОРУДОВАНИЯ
Интернет: www.tisys.ru www.tisys.kz www.tisys.by www.tesec.ru www.ти-системс.рф
Телефоны: [phone], 7489626, (925) 5007155, 54, 65
Эл. почта: [email protected] [email protected] [email protected]

3Design and function
6 / 34 GBB-BW_ADAM-17682/1 ADAM
3 Design and function
3.1 Design
Mass flow transducer design3.1.1
The mass flow transducer is available in a stainless steel housing, and for switching panel
mounting.
Fig. 1: Mass flow transducer design as a stainless-steel housing
ООО «ТИ-СИСТЕМС» ИНЖИНИРИНГ ИПОСТАВКА ТЕХНОЛОГИЧЕСКОГО ОБОРУДОВАНИЯ
Интернет: www.tisys.ru www.tisys.kz www.tisys.by www.tesec.ru www.ти-системс.рф
Телефоны: [phone], 7489626, (925) 5007155, 54, 65
Эл. почта: [email protected] [email protected] [email protected]

3Design and function
ADAM GBB-BW_ADAM-17682/1 7 / 34
Fig. 2: Mass flow transducer design for the switching panel installation
Belt weigher design3.1.2
Fig. 3: Belt weigher design
1 Protective plate
2 Load cell
3 Transportation locking screw with lock
nut, top
4 Transportation locking screw with lock
nut, bottom
5 Steel wire
6 Roller chair
7 Weighing unit
8 Weighing frame with tag plate
ООО «ТИ-СИСТЕМС» ИНЖИНИРИНГ ИПОСТАВКА ТЕХНОЛОГИЧЕСКОГО ОБОРУДОВАНИЯ
Интернет: www.tisys.ru www.tisys.kz www.tisys.by www.tesec.ru www.ти-системс.рф
Телефоны: [phone], 7489626, (925) 5007155, 54, 65
Эл. почта: [email protected] [email protected] [email protected]

3Design and function
8 / 34 GBB-BW_ADAM-17682/1 ADAM
3.2 Function
Mass flow transducer3.2.1
Mass flow transducer for the precise processing of measured data from belt weighers,
packaging scales, checkweighers and dosing systems.
Belt weigher3.2.2
Belt weigher for measuring the conveying capacity of belt conveyed goods
ООО «ТИ-СИСТЕМС» ИНЖИНИРИНГ ИПОСТАВКА ТЕХНОЛОГИЧЕСКОГО ОБОРУДОВАНИЯ
Интернет: www.tisys.ru www.tisys.kz www.tisys.by www.tesec.ru www.ти-системс.рф
Телефоны: [phone], 7489626, (925) 5007155, 54, 65
Эл. почта: [email protected] [email protected] [email protected]

4Marking
ADAM GBB-BW_ADAM-17682/1 9 / 34
4 Marking
4.1 Mass flow transducer marking
Tag plate4.1.1
The tag plate is located on the cover of the mass flow transducer (see Chapter 3.1.1,
p. 6).
Fig. 4: Tag plate
4.2 Belt weigher marking
Tag plate4.2.1
The tag plate is located on the cover of the weighing frame (see Chapter 3.1.1, p. 6).
Fig. 5: Tag plate
Warning sticker nominal load4.2.2
The tag plate is located on the protective plate of the weighing frame (see Chapter 3.1.1,
p. 6).
Fig. 6: Warning sticker nominal load
1 Product name
2 Nominal load
3 Overload notice
4 Manufacturer
ООО «ТИ-СИСТЕМС» ИНЖИНИРИНГ ИПОСТАВКА ТЕХНОЛОГИЧЕСКОГО ОБОРУДОВАНИЯ
Интернет: www.tisys.ru www.tisys.kz www.tisys.by www.tesec.ru www.ти-системс.рф
Телефоны: [phone], 7489626, (925) 5007155, 54, 65
Эл. почта: [email protected] [email protected] [email protected]

4Marking
10 / 34 GBB-BW_ADAM-17682/1 ADAM
Warning sticker weighing area4.2.3
The warning sticker is glued to the weighing frame after installation (see Chapter 3.1.1, p. 6).
Fig. 7: Warning sticker weighing area
ООО «ТИ-СИСТЕМС» ИНЖИНИРИНГ ИПОСТАВКА ТЕХНОЛОГИЧЕСКОГО ОБОРУДОВАНИЯ
Интернет: www.tisys.ru www.tisys.kz www.tisys.by www.tesec.ru www.ти-системс.рф
Телефоны: [phone], 7489626, (925) 5007155, 54, 65
Эл. почта: [email protected] [email protected] [email protected]