Remco POWERPRO RBP2005-RS User manual
Operational and Installation Manual
Please read these Operational and Installation Guidelines before installing the PowerPro™ Wireless Battery System. If additional help is
needed, please consult the factory.
Warnings
Before using and to reduce the risk of fire or electric shock carefully
follow these instructions.
Do not incinerate the battery pack even if it is severely damaged or
is completely worn out.
Do not charge or use battery in explosive atmospheres, such as in
the presence of flammable liquids, gases, or dust.
Only use Power Pro battery packs with compatible Power Pro
chargers.
Do not store or charge the battery pack in locations where the
temperature can exceed 95F (35C) or below 40F (4C).
Do not use battery pack in locations where the temperature may
reach 120F (49C) or below -4F (-20C).
Never attempt to open the battery pack for any reason, as it could
cause bodily harm or injury. If battery back becomes cracked or
damaged, do not use and it should be taken to a lithium battery
recycling center.
Do not allow any liquid into the charger, Do not expose to rain or
snow.
Fire hazard do not store or carry battery so that metal objects can
contact the exposed battery terminals.
Always unplug the charger from power supply when there is no
battery pack in the cavity or before attempting to clean.
Do not attempt to charge the battery pack with any other chargers,
other than ones in this manual. The charger and battery pack are
specifically designed to work together. Charger is meant for use
with 120V household power. Do not use with any other voltage.
Do not force plug into socket and be sure cord is not in an area
where it can be stepped on or otherwise.
Do not operate charger if it has a damaged cord or plug.
Do not operate charger if it has received a sharp blow, been
dropped, or otherwise damaged in any way.
Do not use with extension cords. Using with an extension cord can
increase risk of fire.
Do not disassemble charger or battery under any circumstance.
Charger is intended to be correctly oriented in a vertical or floor
mount position.
Retain a copy of receipt for your Remco Product, as it will be
required to validate any warranty service. Power Pro Battery System
is warranted against manufacturer or workmanship defects for one
(1) year from date of purchase.
FCC WARNING CONFORMITY:
Declaration of Conformity: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful inter-
ference to radio communications. However there is no guarantee that interference will not occur in a particular installation. If this equipment does
cause harmful interference to radio or television reception, which can be determined by turning the equipment o and on, the user is encouraged to
try to correct the interference by one or more of the following measures.
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit dierent from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions below.
1. This device may not cause harmful interference
2. This device must accept any interference recieved, including interference that may cause undesired operation
Installation
This Power Pro control unit is designed to power most Remco Professional Grade pumps and many other brands. The PowerProTM battery pack
system will output 13.5 VDC to the pump and is limited to 15 amps maximum.
To install the Power Pro controller and battery pack the pump will need to be removed from the tank.
The controller base plate will be placed under the pump and screwed down with the longer screws supplied in the kit (4: #10-24 x 1-1/4”)
Note: If using the PowerProTM system in conjunction with a pump that has a manifold system included in the hardware
pack is 1: #10- 24 x 1-1/2” screw, long enough to mount the manifold securely to the pump foot.
The PowerProTM pump controller is part of the base unit and on/o remote is already paired with the control unit.
CONTROLLER INSTALLATION:
On the side of the control unit, press the power button and the red LED will come on solid indicating that the controller
is in standby mode.
Press the power button or ON button on the remote, the green LED will come on and the pump will power on, red LED will be o.
To stop pump output press the power button or OFF on the remote, the pump will stop and red LED will come on indicating controller is back in
standby. green LED will be o.
Press and hold the control unit’s power button for 2 seconds and the system will be turned o completely
20V, 5 Amp Hour Battery System
TM
CONTROLLER FUNCTION:
On the side of the control unit, press the power button and the red LED will come on solid indicating that the controller is in standby mode.
Press the power button or ON button on the remote, the green LED will come on and the pump will power on, red LED will be o.
To stop pump output press the power button or OFF on the remote, the pump will stop and red LED will come on indicating controller is back in
standby. green LED will be o.
Press and hold the control unit’s power button for 2 seconds and the system will be turned o completely.
CONTROLLER LIGHT INDICATIONS:
Standby mode: red LED on, green LED o.
Working mode: green LED on, red LED o.
Low Battery Voltage: green LED will flash at 1 second intervals, red LED will be o.
◆Low Battery Voltage mode happens with battery pack output voltage is less than
14.5V (full charge output is 22v). Operator can press the OFF key on the remote to
put the Power Pro system into Standby, but the On button will be invalid and light
indication above will be shown.
Shut Down Mode: green LED Flashing 1 second intervals, red LED on.
◆Shut Down mode is initiated when battery pack voltage is getting low. Once that
voltage falls below 13.5V the controller will automatically shut down.
Over Current Protection: red LED flashing at 1 second intervals, green LED o.
◆Over current protection happens if the pump amperage is above 15 Amps for more
than 2 seconds. The Power Pro battery system will automatically shutdown.
Thermal Overload: green LED quick flash then O for 1 second, Red LED on.
◆Thermal overload happens when the temperature of the controller circuit board
or battery pack exceeds safe operating temperatures.
Product Usage
R G
Over Current Protection
Charging Procedure
1. Plug the charger into an appropriate outlet before inserting the battery pack. The green LED will be on solid.
2. Insert the battery pack into the charger.
3. The red LED light will be on solid while battery pack is charging.
4. When the battery is fully charged, the green LED light will turn on. The battery can be left connected to the charger with green LED
indicating the charger is maintaining the battery continuously.
CHARGING NOTES:
The charger and battery pack may become warm to the touch while charging. This is normal and does not indicate a problem, ensure
vents are not blocked to allow cooling.
The battery pack should be recharged when it no longer powers the equipment. Optimum performance when battery is fully re-charged;
partially charged battery will result in lower performance.
Installation Orientation
R G
Low Battery Voltage
R G
Shut Down Mode
R G
Thermal Overload
R G
Troubleshooting
Storage Recommendations
Best storage is in a cool and dry place away from direct sunlight and access to heat or cold.
Long storage will not harm the batter pack, charger, or control unit.
Do Not Store a battery connected to a charger.
Remote Pairing
Remote control that is included with your PowerProTM system is already paired with your controller and there is no action required. If your
remote control is broken or lost a new one can be paired with your existing controller using the following steps once you have your
new remote.
1. The battery pack will have to initially be removed and ensure Power Pro system is completely shut down, unplug the pump from the
power unit at this time.
2. Remove 4 screws holding the controlling unit’s aluminum heat sink on.
3. Locate the red paring button on the circuit board.
4. Once located, install the battery pack and power on the controller so it is in standby mode.
5. While controller is in standby mode press the red pair button, red LED light on the controller will pulse indicating that the controller is
in pair mode.
6. With the red LED pulsing, press the ON or OFF key of your new remote.
◆If green LED flashes twice the new remote has been successfully paired, re-assemble the control unit on to your sprayer it is ready to use.
◆If green LED flashes once it means the remote has already been paired with the unit. Pairing a new remote will make the previous remote invalid.
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