REPEX FLOOR Original edge sander User manual

INSTRUCTION MANUAL
The REPEX « Original » edge sander
Reference 4
REPEX FLOOR SAS Tel : [phone]
2, Avenue de Roses Fax : [phone]
Parc D’activité des Petits Carreaux [email protected]
94380 - BONNEUIL-SUR-MARNE www.repex.fr

User Manual–The “ORIGNAL” Edge sander 2
SOMMRY
1.GENERAL _______________________________________________________________________________3
INFORMATIONS ABOUT THE INSTRUCTIONS ________________________________________________ 3
MANUFACTURER _________________________________________________________________________ 3
RESPONSIBILITY AND GUARANTEE _________________________________________________________ 3
THE PICTOGRAMS PRESENT ON THE MACHINE______________________________________________ 4
_________________________________________________________________________________________ 4
2.THE "ORIGINAL" EDGE SANDER __________________________________________________________5
3.RECEPTION OF THE MACHINE ____________________________________________________________5
4.STORAGE_______________________________________________________________________________5
5.OVERVIEW ______________________________________________________________________________6
6.TRANSPORT ____________________________________________________________________________5
7.INITIAL OPERATION______________________________________________________________________6
INSTRUCTIONS FOR THE ELECTRICAL CONNECTION ________________________________________ 6
CABLES, EXTENSIONS AND PLUGS _________________________________________________________ 7
INSTRUCTIONS FOR PLACING THE SUCTION SKIRT __________________________________________ 7
INSTRUCTIONS FOR THE INSTALLATION OF THE ABRASIVE DISC ______________________________ 8
INSTRUCTIONS FOR SANDING SURFACE____________________________________________________ 9
8.RECOMMENDATIONS ON PREVENTION METHODS FOR USERS _______________________________9
PERSONAL PROTECTION MEANS __________________________________________________________ 9
RESPECT OF PROTECTIONS AND DANGER SIGNALS _________________________________________ 9
INSTRUCTIONS FOR THE CORRECT USE OF THE MACHINE___________________________________ 11
9.CHARACTERISTICS OF THE MACHINE ____________________________________________________ 11
10.INFORMATION ABOUT THE MACHINE __________________________________________________ 12
NON-CONSENSUAL USE _________________________________________________________________ 12
11.INSTRUCTIONS FOR STARTING UP THE MACHINE ________________________________________ 12
12.REGULAR MAINTENANCE _____________________________________________________________ 13
WHEELS:________________________________________________________________________________ 13
BELT TENSION:__________________________________________________________________________ 13
13.SPARE PARTS ________________________________________________________________________ 13
14.AFTER SALES SERVICE_________________________________________________________________ 13
15.EMERGENCY SITUATIONS _____________________________________________________________ 13
INSTRUCTION MANUAL

User Manual–The “ORIGNAL” Edge sander 3
DANGER :
means
Serious injury or death to the operator or others can happen if DANGER
notices on this machine or in this manual are ignored or not observed.
Read and follow all DANGER notices.
WARNING :
means
Injuries may strike the operator or others if the WARNING notices on this
machine or in this manual are ignored or not observed. Read and obey all
WARNING notices.
CAUTION :
means
Damage to the operator or others if CAUTION notices on this machine or
in this manual are ignored or not observed. Read and follow all CAUTIONS
notices.
1.GENERAL
INFORMATIONS ABOUT THE INSTRUCTIONS
The instruction manual serves as an important source of information and a reference for staff when installing
and using the machine. It must allow a safe work and consistent with the capabilities of the machine.
The precondition for this is the knowledge of the safety aspects to be observed when installing, using and
maintaining the machine. Therefore, the user manual must be read in the "Safety" chapter. The other main
points for informing staff are the following chapters.
To avoid handling errors, these operating instructions must be accessible to personnel all times. Accident
prevention instructions and general safety instructions must be observed when using the machine.
NOTE: The schematic representations of this manual may be slightly different from the model in your
possession.
MANUFACTURER
Adresse :
Contact :
REPEX FLOOR
2, Avenue de Roses
PA des Petits Carreaux
94380 BONNEUIL-SUR-MARNE
Tél : [phone]
Fax : [phone]
e-mail : [email protected]
Internet : www.repex.fr
RESPONSIBILITY AND GUARANTEE

User Manual–The “ORIGNAL” Edge sander 4
Any claim must include details on the use of the item, the date of purchase. For machines, the guarantee
means parts and labour after return to the factory REPEX Floor SAS
Liability is limited only to goods supplied by REPEX Floor SAS and does not apply to damage, injury or loss
of income from a defective component.
The use of the goods supplied by REPEX Floor SAS must respect the technical recommendations of the
manufacturer. All our products have a traceability of the source of supply. It is the customer's responsibility
to ensure that this condition is sufficient to meet the requirements of the final destination of the goods
purchased.
The goods sold are guaranteed against any malfunction resulting from a defect in material, workmanship or
design, for a period of one year from the date of invoice, subject to consistent use of the product by the
customer.
Products returned under warranty are subject of quality control before making any decision.
This manual must be read carefully before use!
The transfer of this manual to third parties is prohibited. In case of non-compliance with this clause,
compensation may be requested.
THE PICTOGRAMS PRESENT ON THE MACHINE
READ THE INSTRUCTIONS CONTAINED IN THE USE AND MAINTENANCE MANUAL BEFORE USING
THE MACHINE
IT IS ADVISABLE TO PROTECT YOUR EARS DURING THE USE OF THE MACHINE
IT IS ADVISABLE TO PROTECT YOUR RESPIRATORY TRACT DURING THE USE OF THE
MACHINE
DANGER ELECTRIC POWER
DANGER ORGANES ON MOUVEMENT

User Manual–The “ORIGNAL” Edge sander 5
2.THE "ORIGINAL" EDGE SANDER
The edge sander model "Light" is an easy to use machine for professional use. This machine is designed
for sanding parquet on the edges of rooms and the underside of radiators.
The motor is a universal type, so it is recommended to use it for 20 to 30 minutes at a time. It is also
recommended not to put too much pressure on the machine. This machine sands the floors with a
removable disc, positioned at the front of the machine, which is driven by a single-phase motor. The disc
and the suction are motorized by a belt.
3.RECEPTION OF THE MACHINE
First check the contents of the package. Contact your local supplier if any parts are missing.
The parts supplied are as follows:
•1 set of instructions,
•1 dust bag "Small model",
•1 light planer with short or long arm,
•1 triangle bag holder with nut,
•1 key of 13,
•1 key of 27,
•2 wheels
4.STORAGE
It is advisable to store the machine without removing it from its original packaging.
If the machine removed from its original packaging remains stationary for a long time, ensure that at least
the wheels and the deck do not remain in contact with the ground.
Store the machine in a dry building without risk of damaging it.
Storage temperature: -5 ° C to 45 ° C.
5. TRANSPORT
WARNING :
The machine is relatively light. However, it is advisable to transport the machine by
holding it firmly by the two handles.

User Manual–The “ORIGNAL” Edge sander 6
6. OVERVIEW
Short disc holder
Abrasive
Dust bag
Switch
7.INITIAL OPERATION
INSTRUCTIONS FOR THE ELECTRICAL CONNECTION
CAUTION :
This machine operates only at the voltage and frequency indicated on the label
present on the machine. Before connecting the cable to the supplying network, make
sure that the voltage and frequency available are correct.
DANGER :
Do not expose the machine to water or rain ! : Danger of death by electrocution. Use
and store the machine in a dry building.
DANGER :
Make sure that the machine is correctly connected to electrical system. To prevent
any possibility of electric shock, make sure you use a neutral and ground electrical
system. For maximum protection against electric shock, use a circuit protected by a
GFCI.
DANGER :
Do not damage the grounding plug in any way that could lead to death by electric
shock. Do not cut, remove or break the grounding plug. Do not attempt to insert a 3-
pole plug into any outlet or connector that is not a phase-to-neutral/earth ground
outlet or connector. If the plug does not fit the outlet, contact an authorized
electrician.
DANGER :
Do not operate the machine if the power plug or power cord is damaged, as there is
a danger of death from electric shock. If the cables or plugs are worn or damaged,
have them replaced by the manufacturer or by the REPEX FLOOR customer service

User Manual–The “ORIGNAL” Edge sander 7
department or, in any case, by a person with similar qualifications in order to prevent
any risk.
CABLES, EXTENSIONS AND PLUGS
Use only approved three-core 2.5 mm² cables, the maximum recommended length of a cable extension is
12.50 m; for lengths greater than 12.50 m use cables with larger cross-sections.
DANGER :
Do not use the machine with cables of insufficient cross-section and/or excessive
length, as this may cause injury to persons or damage to property.
MACHINE WITH SINGLE-PHASE 230V MOTOR. ~50-60Hz
For Europe, the power supply cable must be of type E/F approved CEE designation 7/7-3x2.5 mm
For versions other than the European version, consult REPEX FLOOR or an authorized
distributor.
INSTRUCTIONS FOR PLACING THE SUCTION SKIRT
DANGER :
The sanding dust may spontaneously ignite and cause injury or damage. The sanding
powder should be properly disposed of as described in the procedure below.
DANGER :
Never use the machine without the dust bag. Wood dust causes injury or damage to
persons.
DANGER :
Carry out the entire operation below while wearing an FFP3 NR D type respiratory
protection mask correctly.
CAUTION :
In order to guarantee safety and 100% efficient filtration, please use only filter bags
available from REPEX (ref: 4601).
CAUTION :
It is strongly recommended to ask for help from a person to hold a vacuum cleaner
close to the openings of the bags when replacing them in order to avoid airborne
dust as much as possible.
In order to prevent the bag from being dragged on the ground and interfering with the use of the
machine, the bag is wrapped around a rod directly attached to the flanging machine. Attach the dust bag
with the laces on the edge of the bag to the suction tube of the machine.

User Manual–The “ORIGNAL” Edge sander 8
INSTRUCTIONS FOR THE INSTALLATION OF THE ABRASIVE
DISC
WARNING :
The machines must not be connected to the electrical network to perform this
manoeuvre.
WARNING :
The installation of the abrasive disc is made easier by the so-called Velcro base. Use
only " NORGRIP " type abrasive discs with a diameter of 150 mm..
To change the classic abrasive disc:
1. Unscrew the central nut using the 13" socket wrench.
2. Remove the pressed ring and remove the abrasive disc(s).
3. Replace them with one disc with large sanding grains or two discs with small sanding grains.
4. Replace the pressed ring and lock the assembly with the central nut.
To change the " NORGRIP " type sanding disc:
1. Remove the sanding disc from the base plate.
2. Replace it with a new one.
Unscrew the nut with the
13 mm spanner.

User Manual–The “ORIGNAL” Edge sander 9
INSTRUCTIONS FOR SANDING SURFACE
The two stabilizing rolls are adjustable in height and can be easily removed for cleaning by unscrewing the
"PAL" type lock nuts on the top of the castor supports.
This adjustment is carried out at the factory in such a way that the right front part of the machine is in
contact with the floor. This adjustment ensures optimal dust extraction.
Unscrew the nut to make the
adjustment.
8.RECOMMENDATIONS ON PREVENTION METHODS FOR USERS
PERSONAL PROTECTION MEANS
WARNING :
The sanding dust spread in the air and can be inhaled while the sander is in use. Always
wear a protective mask type FFP3 NR D against powder when using the sanding tool.
WARNING :
Risk of serious injury to eyes and/or body if protective clothing or devices are not worn
during sanding. Always wear safety goggles, protective clothing and a powder mask
during all sanding operations.
WARNING :
During any sanding operation the intensity of the noise may cause hearing damage if
exposed for a long time. Always wear hearing protection during sanding operations.
RESPECT OF PROTECTIONS AND DANGER SIGNALS
DANGER :
Do not use the machine if it is not completely assembled, it may cause injury to persons
and/or damage to property. Ensure that all clamping elements are closed. Make sure
that the machine settings are carried out according to the specifications.
DANGER :
Operating the sander without the guards and covers mounted and locked in position
can cause personal injury and/or damage to property. Always make sure that all guards
and covers are in place and securely fastened.

User Manual–The “ORIGNAL” Edge sander 10
DANGER :
Sanding wooden floors can create an explosive environment. Cigarettes, cigars, pipes,
lighters, pilot flames and other sources of fire can cause an explosion if they are active
during sanding work. Fire sources should be kept completely away from the work area.
DANGER :
Poorly ventilated work areas may create an explosive environment in the presence of
combustible materials in the atmosphere, such as solvents, thinners, alcohols, fuels,
some paints, wood powder and other combustible materials. Floor grinders may cause
fire of combustible materials and fumes. Read the manufacturer's instructions for all
chemicals used to determine their combustibility. Always ensure that the work area is
well ventilated.
DANGER :
Nails struck during sanding may generate sparks. Always remove all nails before
sanding surfaces.
DANGER :
If the power supply circuit is repeatedly interrupted or is undersized, there is a risk of
death by electric shock. Check the fuses, the protective circuit or the supply line by an
authorized electrician or by the REPEX FLOOR service department.
DANGER :
Any servicing and/or repair work on a machine that is not properly disconnected from
the power line may result to death by electric shock. Disconnect the power supply line
before performing any maintenance and/or repair work.
DANGER :
Use of this machine on a non-grounded circuit may result to death by electric shock.
Never unplug or disconnect the ground wire. Contact an electrician if the ground wire
is missing or if you are not sure the circuit is properly grounded.
DANGER :
Do not use this machine if the power cord is damaged as this may result to electric
shock. Do not operate this machine if the power cord is damaged. Do not pull on the
power cord when moving the machine.
DANGER :
Moving parts of the machine can cause serious injuries and/or damage. Be sure to keep
your hands, feet, and loose clothing away from all moving parts of the sander.
DANGER :
Be sure to disconnect the machine from the power supply when servicing or replacing
the clear plastic bag or filter bag there is a risk of injury to the user and/or bystanders.
WARNING :
Read and follow all instructions on the machine or in this manual because there is a risk
of serious personal injury or property damage. Read and follow all safety instructions.
Make sure all signs, decals, warnings, precautions, and instructions are attached to the
machine. Obtain new plates from REPEX FLOOR or any authorized REPEX distributor.
CAUTION :
Do not have any repairs carried out by unauthorized personnel there is a risk of
personal injury or property damage.

User Manual–The “ORIGNAL” Edge sander 11
CAUTION :
If stored in a damp building, the machine may be damaged. Store the machine in a dry
building.
INSTRUCTIONS FOR THE CORRECT USE OF THE MACHINE
The machine is suitable for professional use.
The information contained in this instruction manual highlights potentially dangerous conditions for
the operator and/or the machine. Read this manual carefully and familiarize yourself with the machine
to learn about situations where these conditions could be present.
Take all necessary steps to instruct the personnel who will use the machine.
Immediately report any damage to the machine or incorrect operation:
1. Keep hands and clothing away from rotating parts.
2. Keep hands on the handles of the machine while the engine is running.
3. Do not move away from the machine while the engine is running.
4. Do not operate the machine with the belt guard(s) and/or the sanding disc guard(s) open.
5. Always operate the machine with the filter bag properly closed in its own position.
6. Do not remove the filter bag while the engine is running.
7. Always disconnect the power cable from the machine when servicing.
8. Transport must be done with care by holding the machine by both handles.
9. Always use the machine in well-ventilated areas.
10. The sanding dust must always be handled in the bags properly closed with a single-use cable tie
of the colring type.
11. Use the sanding discs supplied with the machine or the model specified in the instruction manual.
12. Lower the roller with the lever under the handle only when the motor is started and lift it up before
switching off the motor.
13. Use the sander inside buildings.
9.CHARACTERISTICS OF THE MACHINE
Longueur du bras
110mm or 350mm
Disc diameter
150mm
Motor speed
12,000 rpm
Engine
Single-phase 230V 1.2kW motor
Switch
Handle manoeuvrable
Wheels
Ø30mm and replaceable
Bearings
Lifetime lubricated ball radials
Training
V-belt section 10/6 length 465mm.
Adjusting the sanding surface
Adjustable by the height of the wheels
Weighted sound pressure level
A: 80 dB(A) emitted by the unit
Weight of the machine
7,2 kg
Dotation standard
Bag for the dust. Key of 13, electric plug, use and
service manual.

User Manual–The “ORIGNAL” Edge sander 12
10.INFORMATION ABOUT THE MACHINE
NON-CONSENSUAL USE
CAUTION :
The machine has been designed for sanding wooden floors only.
11.INSTRUCTIONS FOR STARTING UP THE MACHINE
To start the machine, follow the steps below:
1. Familiarize yourself with the machine and read all instructions regarding hazards, warnings and
precautions. Make sure all operators have read this manual.
2. Attach the bag as described in the section "DUST BAG INSTRUCTIONS".
WARNING :
The machine must not be connected to the electrical mains to carry out this
operation.
3. Locate the power supply. The socket must be compatible with the plug. To avoid electrical shock, the
plug must be grounded and fused.
WARNING :
The fuse must be 10A for the 1.2kW motor.
MACHINE START UP
CAUTION :
Check that the filter bag is properly attached to the machine.
To start the machine:
1. Connect the machine to the 230V power supply.
2. Hold the machine firmly by the two handles.
3. Swing the black lever towards the handles to start the machine.
4. To turn off the machine, simply release the lever.
Contact lever
Rotation for guiding the
contact lever under the
handle

User Manual–The “ORIGNAL” Edge sander 13
12.REGULAR MAINTENANCE
WHEELS:
Remove periodically dirt from the machine body and wheels. Dirt can cause irregularities (wave effect) on
the sanded surface.
BELT TENSION:
Check the belt tension periodically. To do this, unscrew the two nuts on the disc holder and push it forward.
While holding the adjustment firmly, tighten the two nuts by 13.
13.SPARE PARTS
Always use original REPEX FLOOR spare parts.
The guarantee and the consequent liability are invalidated if non-original spare parts are used and if repairs
or adjustments are carried out by unauthorized persons.
14.AFTER SALES SERVICE
If you have any technical questions, require further information on our products or you would like to order
any spare parts, please contact our customer service department, is at your complete disposal.
15. EMERGENCY SITUATIONS
SYMPTOMS
CAUSES
CURES
Ineffective sanding
A worn or unsuitable abrasive
disc
Replace the belt
Insufficient disc force
Increase belt tension
Roller belt
Increase the roller pressure - see
"Adjusting the sanding
pressure".
Lack of engine power
Insufficient tension due to:
Excessive cable length or
inadequate cable cross-section
Use cables with the appropriate
cross-section and length.
Precarious connections
Provide suitable connections
Faulty engine
Contact REPEX FLOOR
Appearance of microcuts or
"waves".
Defective abrasive disc
Replace the sading disc
Incorrect wheel adjustment
Correcting the wheel position
Poor capture of dust mites
Change the dust bag
See "DUST BAG
INSTRUCTIONS".
Blocked suction pipe
Clean the suction system
Engine does not start
Insufficient voltage due to
precarious connections
Contact REPEX FLOOR
Defective engine
Contact REPEX FLOOR
Cable cut
Contact REPEX FLOOR
Power supply voltage drops
Control power supply and
connections

User Manual–The “ORIGNAL” Edge sander 14
Burns on the work surface
Worn sanding belt
Replace the abrasive disc
Excessive disc pressure
Decrease the sanding pressure
by pressing the machine less
strongly
Abrasive too fine
Use a thicker abrasive