Retsch Pb100 User manual

Operation Manual Paddle Blender

Typ PB100

Retsch GmbH

Rheinische Strasse 36

D-42781 Haan

Federal Republic of Germany

1Notes on the Operating Manual ............................................................................................................5

1.1 Explanations of the safety warnings.................................................................................................. 6

1.2 General safety instructions ................................................................................................................ 7

1.3 Repairs............................................................................................................................................... 8

2Confirmation ...........................................................................................................................................9

3Transport, scope of delivery, installation ..........................................................................................10

3.1 Packaging........................................................................................................................................ 10

3.2 Transport.......................................................................................................................................... 10

3.3 Temperature fluctuations and condensed water ............................................................................. 10

3.4 Conditions for the place of installation............................................................................................. 11

3.5 Installation of the machine............................................................................................................... 11

3.6 Electrical connection........................................................................................................................ 12

4Technical data.......................................................................................................................................13

4.1 Use of the machine for the intended purpose.................................................................................. 13

4.1.1 Programmable motor speed and process run duration............................................................... 13

4.1.2 Utilisation convenience and volume ............................................................................................ 13

4.1.3 Cleaning....................................................................................................................................... 13

4.2 Protective equipment....................................................................................................................... 13

4.3 Emissions......................................................................................................................................... 14

4.4 Degree of protection ........................................................................................................................ 14

4.5 Rated power .................................................................................................................................... 14

4.6 Rated voltage................................................................................................................................... 14

4.7 Dimensions and weight.................................................................................................................... 14

4.8 Required floor space........................................................................................................................ 14

4.9 Technical Data................................................................................................................................. 15

5Operating the machine ........................................................................................................................16

5.1 Views of the Instrument................................................................................................................... 16

5.2 Overview table of the parts of the device ........................................................................................ 17

5.3 Overview Table of the Operating Elements and the Display........................................................... 19

5.4 Commissioning ................................................................................................................................ 19

5.5 Selecting the Language for the Menu.............................................................................................. 20

5.6 Inserting the sample ........................................................................................................................ 20

5.7 Size Reduction................................................................................................................................. 22

5.7.1 Timer Operation........................................................................................................................... 22

5.7.1.1 Continuous Operation.......................................................................................................... 22

5.7.2 Faults during Size Reduction....................................................................................................... 23

5.8 Process Run Duration...................................................................................................................... 23

5.9 Motor rotation speed........................................................................................................................ 23

5.9.1 Plate movements per minute depending on speed..................................................................... 23

5.10 Log Display...................................................................................................................................... 24

6Cleaning and service ...........................................................................................................................25

6.1 Taking out the Size Reduction Plates.............................................................................................. 26

6.2 Lubricating the Fulcrum Pins........................................................................................................... 26

6.3 Replacing the chamber sealing ....................................................................................................... 27

7Fault messages.....................................................................................................................................28

8Disposal.................................................................................................................................................29

9Index ......................................................................................................................................................30

Notes on the Operating Manual

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1 Notes on the Operating Manual

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This operating manual provides all the necessary information on the topics

specified in the Table of Contents.

It instructs the target group(s) defined for the respective areas on the safe and

purpose-conformant use. Familiarity with the relevant chapter is a precondition for

the safe and purpose-conformant use of the machine.

This technical documentation is a reference work and learning guide. The

individual chapters are complete by themselves.

This operating manual does not contain any repair instructions. In case of any

faults or repairs being required, please contact your supplier or directly get in touch

with

Retsch GmbH http://www.retsch.com/

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Changes

Subject to technical changes.

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Disclosure or reproduction of this documentation, use and disclosure of its contents

are only permitted with the express permission of Retsch GmbH.

Infringements will result in damage compensation liability.

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Notes on the Operating Manual

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1.1 Explanations of the safety warnings

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In this Operating Manual we give you the following safety warnings

Serious injury may result from failing to heed these safety warnings. We give you

the following warnings and corresponding content.

WARNING

Type of danger / personal injury

Source of danger

–Possible consequences if the dangers are not observed.

•Instructions on how the dangers are to be avoided.

We also use the following signal word box in the text or in the instructions on action

to be taken:

WARNING

Moderate or mild injury may result from failing to heed these safety warnings.

We give you the following warnings and corresponding content.

CAUTION

Type of danger / personal injury

Source of danger

–Possible consequences if the dangers are not observed.

•Instructions on how the dangers are to be avoided.

We also use the following signal word box in the text or in the instructions on action

to be taken:

CAUTION

In the event of possible property damage we inform you with the word

“Instructions” and the corresponding content.

NOTICE

Nature of the property damage

Source of property damage

–Possible consequences if the instructions are not observed.

•Instructions on how the dangers are to be avoided.

We also use the following signal word in the text or in the instructions on action to

be taken:

NOTICE

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Notes on the Operating Manual

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1.2 General safety instructions

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CAUTION

Read the Operating Manual

Non-observance of these operating instructions

–The non-observance of these operating instructions can

result in personal injuries.

•Read the operating manual before using the device.

•We use the adjacent symbol to draw attention to the

necessity of knowing the contents of this operating

manual.

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Target group : All persons concerned with the machine in any form

This machine is a modern, high performance product from Retsch GmbH and

complies with the state of the art. Operational safety is given if the machine is

handled for the intended purpose and attention is given to this technical

documentation.

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You, as the owner/managing operator of the machine, must ensure that the people

entrusted with working on the machine:

•have noted and understood all the regulations regarding safety,

•are familiar before starting work with all the operating instructions and

specifications for the target group relevant for them,

•have easy access always to the technical documentation for this machine,

•and that new personnel before starting work on the machine are familiarised

with the safe handling of the machine and its use for its intended purpose,

either by verbal instructions from a competent person and/or by means of

this technical documentation.

Improper operation can result in personal injuries and material damage. You are

responsible for your own safety and that of your employees.

Make sure that no unauthorised person has access to the machine.

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CAUTION

Changes to the machine

–Changes to the machine may lead to personal injury.

•Do not make any change to the machine and use spare parts and

accessories that have been approved by Retsch exclusively.

NOTICE

Changes to the machine

–The conformity declared by Retsch with the European Directives will lose

its validity.

–You lose all warranty claims.

•Do not make any change to the machine and use spare parts and

accessories that have been approved by Retsch exclusively.

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Notes on the Operating Manual

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Reperaturen

1.3 Repairs

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This operating manual does not contain any repair instructions. For your own

safety, repairs may only be carried out by Retsch GmbH or an authorized

representative or by Retsch service engineers.

In that case please inform:

The Retsch representative in your country

Your supplier

Retsch GmbH directly

Your Service Address:

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Confirmation

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Bestätigung

2 Confirmation

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This operating manual contains essential instructions for operating and maintaining

the device which must be strictly observed. It is essential that they be read by the

operator and by the qualified staff responsible for the device before the device is

commissioned. This operating manual must be available and accessible at the

place of use at all times.

The user of the device herewith confirms to the managing operator (owner) that

(s)he has received sufficient instructions about the operation and maintenance of

the system. The user has received the operating manual, has read and taken note

of its contents and consequently has all the information required for safe operation

and is sufficiently familiar with the device.

As the owner/managing operator you should for your own protection have your

employees confirm that they have received the instructions about the operation of

the machine.

I have read and taken note of the contents of all chapters in this operating

manual as well as all safety instructions and warnings.

User

Surname, first name (block letters)

Position in the company

Signature

Service technician or operator

Surname, first name (block letters)

Position in the company

Place, date and signature

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Transport, scope of delivery, installation

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3 Transport, scope of delivery, installation

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3.1 Packaging

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The packaging has been adapted to the mode of transport. It complies with the

generally applicable packaging guidelines.

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Fig. 1: Unpacking the Paddle Blender

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NOTICE

Storage of packaging

–In the event of a complaint or return, your warranty claims may be

endangered if the packaging is inadequate or the machine has not been

secured correctly.

•Please keep the packaging for the duration of the warranty period.

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3.2 Transport

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NOTICE

Transport

–Mechanical or electronic components may be damaged.

•The machine may not be knocked, shaken or thrown during

transport.

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3.3 Temperature fluctuations and condensed water

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Transport, scope of delivery, installation

NOTICE

Temperature fluctuations

The machine may be subject to strong temperature fluctuations during transport

(e.g. aircraft transport)

–The resultant condensed water may damage electronic components.

•Protect the machine from condensed water.

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3.4 Conditions for the place of installation

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Ambient temperature: 15°C to 30°C

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NOTE

Ambient temperature

- Electronic and mechanical components can be damaged and the performance

characteristics can change to an unknown extent.

•Keep within the permissible temperature range for the device. (15°C to

30°C/ambient temperature).

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Atmospheric humidity:

Maximum relative humidity 80% at temperatures up to 31°C, decreasing linearly up

to 50% relative humidity at 40°C

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NOTICE

Atmospheric humidity

–Electronic and mechanical components may be damaged and the

performance data alter to an unknown extent.

•Do not exceed the admissible range for atmospheric humidity.

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3.5 Installation of the machine

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CAUTION

Device falling down

Incorrect assembly or unsuitable workplace

- The appliance is very heavy and can therefore cause serious personal injuries if

it falls down.

Operate the device only on a sufficiently large, firm, skid-resistant and

steady workplace.

Make sure that all equipment feet are steady.

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While the device is running, it vibrates normally. The device must stand on an

even, stable and balanced supporting surface.

The work surface, on which the device is standing, must be clean and dry.

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Installation height: maximum 2000 m above sea level

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Transport, scope of delivery, installation

NOTICE

Installation of the machine

–It must be possible to disconnet the machine from the mains at any time.

•Install the machine such that the connection for the mains cable is

easily accessible.

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3.6 Electrical connection

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NOTICE

Installation of the machine

–It must be possible to disconnet the machine from the mains at any time.

•Install the machine such that the connection for the mains cable is

easily accessible.

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The voltage required and the frequency of the machine are provided on the type

plate.

•Ensure that the values agree with the available power supply system.

•Connect the machine to the power supply system using the connecting cable

supplied.

CAUTION

An external fusing at the connection of the mains cable to the power supply must

be provided in accordance with the conditions of the place of installation.

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The Paddle Blender must be set up near a power outlet socket.

NOTE

Use only the provided power cable. No liability will be accepted for any damage

caused by the use of another cable.

110-120 V

220-240 V

Voltage

115 V +/-10%

230 V +/- 10%

Maximum voltage

1 A

0.5 A

Frequency

50-60 Hz

Power consumption

100 W

Fuse size

2AT

Check before connecting the device that the voltage selector switch at the back is

set tothe characteristics of the given source of voltage (triangle pointing to the line ,

see description on the back of the device).

NOTE

In the as-delivered state the pointer is at 230 V +-10 %.

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Technical data

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4 Technical data

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4.1 Use of the machine for the intended purpose

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Target group: Operators

Machine type designation: Paddle Blender

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The smasher is a size reducer that produces a homogenised, liquid suspension to

represent the sample to be analysed.

The size of the sample is reduced with the aid of two stainless steel plates (450 -

640 movements per minute) in a grinding chamber made of ABS.

If the material is difficult to cut up, the motor switches into reverse gear to help

accelerate the speed of the plates and process the sample with increased impact

power.

4.1.1 Programmable motor speed and process run duration

The size reduction operates either in programmable runs of 10 - 180 sec. or in

continuous operation.

The motor speed can be suited to the sample which is to be cut up. There is a

choice of 3 speeds: slow, normal and fast.

4.1.2 Utilisation convenience and volume

The smasher, which is equipped with vibration-proof feet, works efficiently and also

quietly. Its ergonomically shaped handle allows a choice of right-handed or left-

handed operation.

4.1.3 Cleaning

Cleaning the interior is made easier by the rounded form of the size reduction

chamber and by the possibility of tilting the device backwards.

As a standard feature in the series, the device is equipped with an integrated waste

collecting receptacle.

Thanks to the removable plates, all areas in the size reduction chamber are easy

to access.

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NOTICE

Area of use of the machine

–This machine is a laboratory machine designed for 8-hour single-shift

operation.

•This machine may not be used as a production machine nor is it

intended for continuous operation.

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4.2 Protective equipment

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The motor is protected by an electronic system.

When the door is closed, the inside of the size reduction chamber is inaccessible.

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Technical data

4.3 Emissions

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The noise is measured with two different samples at the three speeds:

Noise level with 250ml water:

slow speed: 49.6 db (A)

normal speed: 53.2 db (A)

high speed: 55.3 db (A)

Noise level with 225ml water + 25g Babybel (processed cheese):

slow speed: 51.4 db (A)

normal speed: 52.4 db (A)

high speed: 55.2 db (A)

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4.4 Degree of protection

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–IP40 total device

–IP54 interior

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4.5 Rated power

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Power consumption: max. 100 W

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4.6 Rated voltage

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115 V +/- 10 %, 50-60 Hz

230 V +/- 10 %, 50-60 Hz

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4.7 Dimensions and weight

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Height: 400 mm (without lid)

Width: 330 mm

Depth: 380 mm

Weight: approx. 20.3 kg

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4.8 Required floor space

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400 mm x 600 mm; no safety spacing required

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Technical data

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4.9 Technical Data

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Fuse size

2AT

Air pressure

700 HPa -1100 Hpa

Degree of contamination

Installation category

II in conformance to EU Directive 1664

Number of knife

movements/min.

(when device is empty)

Movements

Slow speed:

Normal speed:

Fast speed:

450 - 490

520 - 560

600 - 640

Spacing between plates and

door

Advanced position:

Reversed position:

1 mm +/- 1 mm

34 mm +/- 1 mm

Adjustable motor speed

slow

normal

fast

Duration of the size reduction

process

adjustable from 10 - 180 sec. (or unlimited)

- Backlit alphanumeric display 2x 16 characters

- Membrane keypad

- Left-handed and right-handed use of handle

- Integrated waste collecting receptacle

- Intelligent management when plates get stuck

(5 attempts before final blockage)

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Operating the machine

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5 Operating the machine

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5.1 Views of the Instrument

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Fig. 2: View of the front

Fig. 3: View of the rear

Operating the machine

Fig. 4: View of the interior

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5.2 Overview table of the parts of the device

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Element

Description

Function

Membrane keypad

Control functions

LCD

Display of control functions and parameters

Handle

Opening and closing door

Door

Sealing the grinding chamber

Feet

Power switch

Contains voltage selector switch, fuse holder

power supply connection and ON/OFF switch

Voltage selector switch + fuse holder

Setting the supply voltage and replacing the

device’s fuse

IEC C14 power inlet

Power connection

ON/OFF switch

Disconnects the device from mains

Bag stop

Positions the sample bag in a vertical direction

Door hinge

Sealing size reduction chamber

Seals the size reduction chamber

Size reduction plates

Cuts up the sample property

Waste collecting receptacle

Collects sample

Operating the machine

Black rubber band for bag

Holds the bag in place

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Operating the machine

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5.3 Overview Table of the Operating Elements and the Display

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Fig. 5: Two-line display

Element

Description

Function

Selected mode of operation

60s (timer switching with a run duration of 10 - 180

sec.) or Cont. (continuous operation)

Selected motor speed

(normal, slow or fast)

The following information appears in

the lower line:

- device status

“READY” appears when the size reducer is

READY to conduct a size reduction run.

“Finished” when the size reduction run has come to

an end.

- progress of a run during continuous operation

- error message or display of the device data

Fig. 6: Control panel

Pressing the ◄and ► keys moves the cursor on the display to the left or right.

You can use the ▼and ▲keys to scroll through the list of the options.

The ▼ key is also used to confirm a selection.

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5.4 Commissioning

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CAUTION

Danger of explosion or fire

Changing sample properties

–Please note that the properties, and therefore the dangerous nature of

your sample, can change during the grinding process.

•Do not grind any substances in this machine which can cause an

explosion or a fire.

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60s NORMAL

STARTKLAR

Operating the machine

Connect the smasher to the power grid and press the ON/OFF switch to turn on

the device.

The following initialisation sequence is shown in the display:

The message is displayed for 3 sec.

NOTE

The following are the factory settings for the device:

- Run duration 60 sec.

- Motor speed “normal”

- Menu language English

It is recommendable to conduct the following functional test first:

• Lift the handle to open the door.

The size reduction chamber must be empty.

• Close the door again so that the size reduction can begin.

If you have maintained the factory settings, the device runs through a size

reduction process lasting 60 sec.

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5.5 Selecting the Language for the Menu

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