Retsch Pb100 User manual

Operation Manual Paddle Blender

Typ PB100

Retsch GmbH

Rheinische Strasse 36

D-42781 Haan

Federal Republic of Germany

1Notes on the Operating Manual ............................................................................................................5

1.1 Explanations of the safety warnings.................................................................................................. 6

1.2 General safety instructions ................................................................................................................ 7

1.3 Repairs............................................................................................................................................... 8

2Confirmation ...........................................................................................................................................9

3Transport, scope of delivery, installation ..........................................................................................10

3.1 Packaging........................................................................................................................................ 10

3.2 Transport.......................................................................................................................................... 10

3.3 Temperature fluctuations and condensed water ............................................................................. 10

3.4 Conditions for the place of installation............................................................................................. 11

3.5 Installation of the machine............................................................................................................... 11

3.6 Electrical connection........................................................................................................................ 12

4Technical data.......................................................................................................................................13

4.1 Use of the machine for the intended purpose.................................................................................. 13

4.1.1 Programmable motor speed and process run duration............................................................... 13

4.1.2 Utilisation convenience and volume ............................................................................................ 13

4.1.3 Cleaning....................................................................................................................................... 13

4.2 Protective equipment....................................................................................................................... 13

4.3 Emissions......................................................................................................................................... 14

4.4 Degree of protection ........................................................................................................................ 14

4.5 Rated power .................................................................................................................................... 14

4.6 Rated voltage................................................................................................................................... 14

4.7 Dimensions and weight.................................................................................................................... 14

4.8 Required floor space........................................................................................................................ 14

4.9 Technical Data................................................................................................................................. 15

5Operating the machine ........................................................................................................................16

5.1 Views of the Instrument................................................................................................................... 16

5.2 Overview table of the parts of the device ........................................................................................ 17

5.3 Overview Table of the Operating Elements and the Display........................................................... 19

5.4 Commissioning ................................................................................................................................ 19

5.5 Selecting the Language for the Menu.............................................................................................. 20

5.6 Inserting the sample ........................................................................................................................ 20

5.7 Size Reduction................................................................................................................................. 22

5.7.1 Timer Operation........................................................................................................................... 22

5.7.1.1 Continuous Operation.......................................................................................................... 22

5.7.2 Faults during Size Reduction....................................................................................................... 23

5.8 Process Run Duration...................................................................................................................... 23

5.9 Motor rotation speed........................................................................................................................ 23

5.9.1 Plate movements per minute depending on speed..................................................................... 23

5.10 Log Display...................................................................................................................................... 24

6Cleaning and service ...........................................................................................................................25

6.1 Taking out the Size Reduction Plates.............................................................................................. 26

6.2 Lubricating the Fulcrum Pins........................................................................................................... 26

6.3 Replacing the chamber sealing ....................................................................................................... 27

7Fault messages.....................................................................................................................................28

8Disposal.................................................................................................................................................29

9Index ......................................................................................................................................................30

Notes on the Operating Manual

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1 Notes on the Operating Manual

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This operating manual provides all the necessary information on the topics

specified in the Table of Contents.

It instructs the target group(s) defined for the respective areas on the safe and

purpose-conformant use. Familiarity with the relevant chapter is a precondition for

the safe and purpose-conformant use of the machine.

This technical documentation is a reference work and learning guide. The

individual chapters are complete by themselves.

This operating manual does not contain any repair instructions. In case of any

faults or repairs being required, please contact your supplier or directly get in touch

with

Retsch GmbH http://www.retsch.com/

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Changes

Subject to technical changes.

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Disclosure or reproduction of this documentation, use and disclosure of its contents

are only permitted with the express permission of Retsch GmbH.

Infringements will result in damage compensation liability.

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Notes on the Operating Manual

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1.1 Explanations of the safety warnings

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In this Operating Manual we give you the following safety warnings

Serious injury may result from failing to heed these safety warnings. We give you

the following warnings and corresponding content.

WARNING

Type of danger / personal injury

Source of danger

–Possible consequences if the dangers are not observed.

•Instructions on how the dangers are to be avoided.

We also use the following signal word box in the text or in the instructions on action

to be taken:

WARNING

Moderate or mild injury may result from failing to heed these safety warnings.

We give you the following warnings and corresponding content.

CAUTION

Type of danger / personal injury

Source of danger

–Possible consequences if the dangers are not observed.

•Instructions on how the dangers are to be avoided.

We also use the following signal word box in the text or in the instructions on action

to be taken:

CAUTION

In the event of possible property damage we inform you with the word

“Instructions” and the corresponding content.

NOTICE

Nature of the property damage

Source of property damage

–Possible consequences if the instructions are not observed.

•Instructions on how the dangers are to be avoided.

We also use the following signal word in the text or in the instructions on action to

be taken:

NOTICE

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Notes on the Operating Manual

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1.2 General safety instructions

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CAUTION

Read the Operating Manual

Non-observance of these operating instructions

–The non-observance of these operating instructions can

result in personal injuries.

•Read the operating manual before using the device.

•We use the adjacent symbol to draw attention to the

necessity of knowing the contents of this operating

manual.

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Target group : All persons concerned with the machine in any form

This machine is a modern, high performance product from Retsch GmbH and

complies with the state of the art. Operational safety is given if the machine is

handled for the intended purpose and attention is given to this technical

documentation.

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You, as the owner/managing operator of the machine, must ensure that the people

entrusted with working on the machine:

•have noted and understood all the regulations regarding safety,

•are familiar before starting work with all the operating instructions and

specifications for the target group relevant for them,

•have easy access always to the technical documentation for this machine,

•and that new personnel before starting work on the machine are familiarised

with the safe handling of the machine and its use for its intended purpose,

either by verbal instructions from a competent person and/or by means of

this technical documentation.

Improper operation can result in personal injuries and material damage. You are

responsible for your own safety and that of your employees.

Make sure that no unauthorised person has access to the machine.

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CAUTION

Changes to the machine

–Changes to the machine may lead to personal injury.

•Do not make any change to the machine and use spare parts and

accessories that have been approved by Retsch exclusively.

NOTICE

Changes to the machine

–The conformity declared by Retsch with the European Directives will lose

its validity.

–You lose all warranty claims.

•Do not make any change to the machine and use spare parts and

accessories that have been approved by Retsch exclusively.

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Notes on the Operating Manual

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Reperaturen

1.3 Repairs

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This operating manual does not contain any repair instructions. For your own

safety, repairs may only be carried out by Retsch GmbH or an authorized

representative or by Retsch service engineers.

In that case please inform:

The Retsch representative in your country

Your supplier

Retsch GmbH directly

Your Service Address:

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Confirmation

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Bestätigung

2 Confirmation

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This operating manual contains essential instructions for operating and maintaining

the device which must be strictly observed. It is essential that they be read by the

operator and by the qualified staff responsible for the device before the device is

commissioned. This operating manual must be available and accessible at the

place of use at all times.

The user of the device herewith confirms to the managing operator (owner) that

(s)he has received sufficient instructions about the operation and maintenance of

the system. The user has received the operating manual, has read and taken note

of its contents and consequently has all the information required for safe operation

and is sufficiently familiar with the device.

As the owner/managing operator you should for your own protection have your

employees confirm that they have received the instructions about the operation of

the machine.

I have read and taken note of the contents of all chapters in this operating

manual as well as all safety instructions and warnings.

User

Surname, first name (block letters)

Position in the company

Signature

Service technician or operator

Surname, first name (block letters)

Position in the company

Place, date and signature

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Transport, scope of delivery, installation

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3 Transport, scope of delivery, installation

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3.1 Packaging

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The packaging has been adapted to the mode of transport. It complies with the

generally applicable packaging guidelines.

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Fig. 1: Unpacking the Paddle Blender