REUTER SuperCleanox IV+ User manual

SuperCleanox Operating instructions
Page 1of 62
Operating instructions
SuperCleanox IV+ EP-01-021
SuperCleanox VI EP-01-017
SuperCleanox VI HD EP-01-017-HD
Electrochemical cleaning, polishing, marking
2017-01-16
Rev.0
REUTER GmbH & Co. KG
Schimmelbuschstr. 9e
40699 Erkrath, Germany
Tel.: [phone]
Fax: [phone]
[email protected]
www.oreuter.de

SuperCleanox Operating instructions
Page 2of 62
Table of contents
1 Introduction............................................................................................................5
1.1 Validity of these operating instructions...............................................................5
1.2 Target group for these operating instructions....................................................5
1.3 Compliance with the operating instructions.......................................................5
1.4 EC and VDE (Verband Deutscher Elektrotechniker –
German ElectrotechnologyFederation) directives...........................................6
1.5 Accident prevention (UVV (Unfallverhütungsvorschriften -
accident prevention regulations))........................................................................6
2 For your safety......................................................................................................7
2.1 Convention............................................................................................................7
2.1.1 Pictograms............................................................................................................7
2.1.2 Presentation..........................................................................................................7
2.1.3 Warning signs.......................................................................................................8
2.1.4 Prohibition signs ...................................................................................................8
2.1.5 Mandatorysigns...................................................................................................8
2.1.6 Information signs..................................................................................................8
2.2 Safetymeasures in the event of failure..............................................................9
2.2.1 Safety-relevant environmental conditions..........................................................9
2.3 Potential sources of danger and protectivemeasures..................................10
2.3.1 Potential sources of danger..............................................................................10
2.3.2 Before starting work, check..............................................................................12
2.4 Potentialmisuses.............................................................................................. 12
2.5 Residual risks.....................................................................................................12
3 Demands on personnel and operators...........................................................13
3.1 Users...................................................................................................................13
3.2 Operator .............................................................................................................13
4 Warranty and liability.........................................................................................13
4.1 Material defects..................................................................................................14
5 Technical terms.................................................................................................14
6Delivery, in-house transport, unpacking..........................................................15
6.1 Delivery...............................................................................................................15
6.2 Unloading...........................................................................................................16
6.3 In-house transport.............................................................................................16
6.4 Unpacking..........................................................................................................16
6.4.1 Opening the Euro plastic box...........................................................................16
7 Scope of deliveryof the "SuperCleanox" appliance set................................17
7.1 Delivery list "SuperCleanox" appliance set.....................................................17
8 Storage requirements .......................................................................................20
9 Installation conditions........................................................................................ 20
9.1 Safety.................................................................................................................. 20
10 Decommissioning / storage..............................................................................20
11 Storage............................................................................................................... 20
12 Appliance technology........................................................................................21
12.1 SuperCleanox VI HD ........................................................................................21
12.2 SuperCleanox VI...............................................................................................21
12.3 SuperCleanox IV+.............................................................................................21
12.4 Applications........................................................................................................ 22
13 Controls and operating elements on the front panel.....................................23
13.1 Performance level selector switch...................................................................23
13.1.1 SuperCleanox VI HD.......................................................................................24
13.1.2 SuperCleanox VI.............................................................................................24
13.1.3 SuperCleanox IV+...........................................................................................24
13.2 Automatic circuit breaker (overload FUSE).................................................... 25
13.3 High-current combo jacks.................................................................................25
13.4 Elements on the back panel.............................................................................26

SuperCleanox Operating instructions
Page 3of 62
14 Accessories........................................................................................................26
14.1 Teflon handle with cable and plug...................................................................26
14.2 Earth clip with cable and plug ..........................................................................27
14.3 Carbon fibre brush XL.......................................................................................27
14.4 Assembly carbon fibre brush XL / Teflon handle........................................... 28
14.4.1 Adjusting the Teflon sliding sheath................................................................28
14.5 Cables and plugs............................................................................................... 29
14.5.1 1.5mm² cables with 4mm safetyplugs..........................................................29
14.6 Marking stamp...................................................................................................29
14.7 Cleaningstamp.................................................................................................29
14.8 Carbon electrode...............................................................................................30
14.8.1 90° for marking/labelling ..................................................................................30
14.8.2 60° for cleaning and polishing........................................................................30
14.9 Surface cleaner (optional for SuperCleanox VI HD) .....................................30
14.10 Felts.....................................................................................................................31
14.10.1 White................................................................................................................31
14.10.2 Yellow..............................................................................................................31
14.11 Electrolyte.........................................................................................................32
14.11.1 Fillinto wide-mouth containers.....................................................................32
14.11.2 Information concerning non-toxicity..............................................................33
14.11.3 Information concerning the scope of delivery..............................................33
14.12 Templates............................................................................................ 33
15 Initial operation ..................................................................................... 34
15.1 Connection........................................................................................... 34
15.1.1 Mains connection................................................................................. 34
15.1.2 Connecting the Teflon handle with carbon fibre brush........................... 34
15.2 Connect and lock the high-current plugs ................................................ 35
15.3 Release high-current plug and remove .................................................. 35
15.4 Connecting the marking / cleaning stamp............................................... 35
15.4.1 Changing the marking felt.................................................................... 36
16 Working with the "SuperCleanox" ...................................................................37
16.1 Cleaning / polishing with the carbonfibre brush............................................37
16.1.1 Preparation.......................................................................................................37
16.2 Workflow, cleaning with carbon fibre brush....................................................38
16.2.1 Workflow, strong cleaning withcarbon fibre brush......................................40
16.3 Workflow, polishing with carbon fibre brush...................................................41
16.3.1Workflow, strong polishing with carbon fibre brush......................................42
16.4 Cleaning / polishing with carbon electrode..................................................... 44
16.4.1 Preparation........................................................................................................ 44
16.4.2 Workflow, cleaning with carbon electrode.................................................... 44
16.5 Workflow, polishing with carbon electrode.....................................................46
16.6 Tips for cleaning with carbon fibre brush /carbon electrode........................47
16.7 Tips for polishing with carbon fibre brush / carbon electrode.......................48
16.8 Marking/Labelling..............................................................................................49
16.8.1 Preparation.......................................................................................................49
16.8.2 Workflow dark marking...................................................................................50
16.8.3 Workflow, light marking...................................................................................52
16.9 Tips for optimal marking / labelling..................................................................53
17 Possible faults and their remedies...................................................... 54
18 Technical Data .................................................................................... 55
19 Clean container, handles and workplace............................................ 55
20 Maintenance ....................................................................................... 56
20.1 Inspection and maintenance schedule ............................................... 56
21 Disposal .............................................................................................. 57
21.1 Disposal of contaminated electrolytes................................................ 57
21.2 Disposal of electronic waste............................................................... 57

SuperCleanox Operating instructions
Page 4of 62
22 Ordering spare and wear parts........................................................... 57
23 Optional accessories .......................................................................... 58
23.1 Teflon sliding sheath........................................................................... 58
23.2 Assembly ............................................................................................ 58
23.3 2 and 4-fold brush............................................................................... 58
23.4 Extension............................................................................................ 59
23.5 Knee piece.......................................................................................... 59
23.6 Adapter brush ..................................................................................... 60
23.7 Surface cleaner................................................................................... 60
23.8 Printer ................................................................................................. 61
24 EC - Declaration of Conformity........................................................... 62

SuperCleanox Operating instructions
Page 5of 62
1 Introduction Thank you for choosing an electrochemical high-current brush weld cleaner from
the "SuperCleanox series" made by REUTER GmbH & Co. KG.
The purpose of this manual is to provide you with information concerning the safe
handling and operation of the "SuperCleanox" as well as general information for
cleaning, polishing and marking.
The user is given information concerning basic concepts and applications, as well
as practical advice and help in the selection of settings, so that operating errors
can be avoided.
Your specialist dealer will be happy to support and advise you with regard to
commissioning, applications or problems.
Our telephone hotline is always available with expert advice at [phone].
Please read through these operating instructions carefully before commissioning.
We hope you enjoy working with our appliances and wish you every success.
1.1 Validity of these operating instructions
These operating instructions apply to the following appliances:
SuperCleanox IV+ EP-01-021
SuperCleanox VI EP-01-017
SuperCleanox VI HD EP-01-017-HD
Type-specific differences are identified and described accordingly.
1.2 Target group for these operating instructions
These operating instructions are intended for those operating and using the
"SuperCleanox".
Familiarise yourself thoroughly with these instructions before using the
"SuperCleanox". You will achieve better results and work safely.
If you have any difficulties or questions please contact our Customer Service,
who will be happy to assist you.
We reserve the right to make technical changes that help to improve our
electrochemical processing appliances.
1.3 Compliance with the operating instructions
These operating instructions are a constituent of the "SuperCleanox" and can be
downloaded from our website under the "Download" menu. Alternatively, you can
scan the QR code on the Quick Start Guide with your smartphone and receive
the operating instructions as a PDF document.
Theseoperatinginstructions mustbeavailabletotheoperatingpersonnelatalltimes.
These operating instructions must be read by the operating personnel before
commissioning the "SuperCleanox VI”.
The operating personnel must have understood the content of the operating
instructions before commissioning the "SuperCleanox".
If the "SuperCleanox" is passed on or resold, all operating instructions belonging to
the applianceas wellasanyrelevantdocumentationmustbegiventothenewowner.

SuperCleanox Operating instructions
Page 6of 62
1.4 EC and VDE (Verband Deutscher Elektrotechniker –German Electrotechnology
Federation) directives
Our electrochemical high current brush-weld cleaner, "SuperCleanox", has been
EMC-tested and certified at the accredited laboratory of the International
Approval Center of Mitsubishi Electric in Dusseldorf.
We would be happy to send you a copy of the EMC investigation reports.
This electrochemical processing appliance complies with the certificate of
conformity "CE":
EC directive 2004/108/EC (EMC directive)
EC Directive 2006/95/EC (Low Voltage Directive)
This electro chemical processing appliance was made in accordance with:
EN 61558-1 (VDE 0570)
1.5 Accident prevention (UVV (Unfallverhütungsvorschriften - accident prevention
regulations))
Dangers may be caused by:
Electrical currents,
Pollutants,
Gases,
Electrolytes,
Read our safety data sheets concerning the electrolytes used by us.
Observe the danger warnings.
Note the following UVV regulations and information:
DGUV 1 (Deutsche Gesetzliche Unfallversicherung - German Social
Accident Insurance) Principles of prevention
DGUV 3 Electrical systems and equipment
DGUV 4 Electrical systems and equipment
DGUV 6 Occupational health care
DGUV 9 Health and safety signs
at work
DGUV 209-073 Workplace ventilation decision support
for operational practice
DGUV 204-007 First aid handbook
DGUV 204-022 First aid at work
DGUV 251-003 Contemporary occupational safety
SDB's Safety data sheets
Note
As of 01/05/2014, all UVV rules and regulations have been renumbered and
renamed.
Abbreviations such as BGV / GUV-V, BGR / GUV-R, BGI / GUV-I / BGG /
GUV-G or GUV-SI are no longer used.
The publications are consistently divided into three categories:
DGUV Regulations
DGUV Rules
DGUV Information
For detailed information see www.dguv.de, for example.

SuperCleanox Operating instructions
Page 7of 62
2 For your safety Read the operating instructions carefully. In the following chapter,
the pictograms used in these operating instructions are explained.
2.1 Convention
2.1.1 Pictograms The pictograms used in these operating instructions have the following
meanings:
Warning signs
Indicate possible hazards in the handling of the appliance and accessories.
Warning signs are identified by a yellow triangle with a black border,
or white square with a red border and a symbol at the centre, which
indicates a specific hazard situation.
Prohibition signs
Indicate possible prohibitions in the handling of the appliance and
accessories
Warning signs are identified by a white circular area with a red border and
a symbol at the centre, which indicates a specific prohibition.
Mandatory signs
Indicate mandatory use of protective equipment.
Mandatory signs are identified by a blue circular area with a thin black
border and a symbol at the centre, which indicates a specific requirement
e.g.: wearing protective clothing
Information signs
Indicate sections of these operating instructions which demand special
attention.
2.1.2 Presentation
All normal descriptions in these operating instructions are written in the standard
font size "Arial 10".
Safety precautions which must be particularly observed are presented as
shown in the following example:
Safety information
The relevant text is written here................
Tips that facilitate working with or handling the appliance or accessories
are presented as shown in the following example:
Tip
The relevant text is written here................
!

SuperCleanox Operating instructions
Page 8of 62
2.1.3 Warning signs
Warning of electromagnetic field
Warning of hot surface
Warning of explosive substances
Warning of harmful substances
Warning of dangerous electrical voltage
Warning of danger to life and limb
"Caution" warning of caustic chemicals
2.1.4 Prohibition signs
Prohibition for persons with cardiac pacemakers
2.1.5 Mandatory signs
Use eye protection
Use protective gloves
Disconnect power supply before opening
Use protective clothing
2.1.6 Information signs Information concerning general sources of danger. Read this section
carefully!
Information concerning tips or important information about
working with the "SuperCleanox" and accessories. Read this
section carefully!
!

SuperCleanox Operating instructions
Page 9of 62
Disposal of old electrical and electronic equipment (applicable in
the European Union and other European countries with separate collection
systems).
This symbol on the product or packaging indicates that this product may not
be treated as household waste.
This product must be disposed of properly.
2.2 Safety measures in the event of failure
Turn off the "SuperCleanox" immediately and pull out the mains plug.
Secure and mark the "SuperCleanox" to ensure that it is not switched
on again.
After any repairs, ensure that the "SuperCleanox" is fully functional.
Inspect cables for damage.
Check the functioning of all safety devices.
If you get electrolyte fluid in your eyes, rinse your eyes immediately
with plenty of water.
See an eye specialist immediately.
Secure hot workpieces against unauthorized access.
2.2.1 Safety-relevant environmental conditions
The use of the "SuperCleanox" is:
restricted to closed industrial and commercial areas.
expressly prohibited in fire endangered and potentially
explosive environments.
expressly prohibited in humid environments.
Cover stone and concrete floors well.
Acids react with alkaline floor coverings such as:
ogranite
omarble
olime sandstone
ostoneware
otiles
oscreed
Wash electrolyte splashes or stains off immediately with plenty of water
and / or Neutralyt.
The "SuperCleanox" may:
only be operated in well ventilated area.
Chlorinated solvents must be removed from the work area.
!
!

SuperCleanox Operating instructions
Page 10 of 62
When operating the "SuperCleanox", harmful vapours can be
caused through chemical reactions.
For details, please refer to our MSDS's (Material Safety Data Sheets)
for the respective electrolytes.
Safety information
The operator is obliged to ensure adequate ventilation of the work area.
The operator must ensure that the corresponding vapours are removed from
the work area with a suitable extraction system .
2.3 Potential sources of danger and protective measures
2.3.1 Potential sources of danger
Improper use of "SuperCleanox" and its components.
Placing the cleaning electrode or handle on the workpiece or work surface in
such a way that the electrode or the felt / carbon fibre brush is in contact with
the metal surface. In this case, current is still flowing.
Incorrect connection of the components can lead to stray currents
destroying the electrical protective conductor.
Defective live cables.
Damaged or defective switching elements.
Defective connectors.
Non-existent or damaged Teflon insulation.
Incorrect work environment.
Not using protective clothing.
The carbon fibre brush or the electrode as well as the workpiece can
reach a temperature of approx. 200°C.
Improper handling of chemicals
Electrolyte splashes may cause eye burns.
Spilled electrolyte fluid can cause stains on stone floors or other
surfaces.
Electromagnetic fields can affect cardiac pacemakers.
!

SuperCleanox Operating instructions
Page 11 of 62
Protection measures
Repairs to electrical parts of the "SuperCleanox" or electric cables
may only be carried out by qualified electricians.
Let a qualified electrician check the "SuperCleanox" immediately after
a short circuit or malfunction.
Only use the "SuperCleanox" and accessories as intended.
Only operate the "SuperCleanox" in the defined work area.
Avoid stray currents.
Connect the earth wire directly to the workpiece or to the retainer
intended for the workpiece.
Lay the cleaning electrode or handle down on the workpiece or work
surface in such a way that the electrode or the felt / carbon fibre brush
has no contact with the metal surface. Otherwise current will continue
to flow, which can cause damage or even danger.
In the event of an accident, immediatelydisconnect the "SuperCleanox"
from the mains. Always pull out the plug when carrying out maintenance work.
Only operate the "SuperCleanox" wearing appropriate,
personal, acid-proof protective equipment [protective gloves, apron andgoggles].
Always switch the "SuperCleanox" off before changing the
processing tools (brushes, felts...).
Secure hot objects against unintentional contact.
Never eat or drink at your workplace! It is prohibited!
After working with electrolytes, always wash your hands thoroughly
with soap and water.
Wash spilled electrolyte fluid off immediately with plenty of water.
Please observe the detailed instructions in our EC safety data sheet
for these electrolytes.
Store the "SuperCleanox", accessories or chemicals out of reach of
children.
Persons with cardiac pacemakers may:
not work with the "SuperCleanox"
not stay in the immediate vicinity of the "SuperCleanox"!
!

SuperCleanox Operating instructions
Page 12 of 62
2.3.2 Before starting work, check
All current-carrying cables and wires for damage to the insulation.
All electrified wires and cables for breaks and kinking of the strands inside
the insulation.
All plugs and connectors for damage such as loose solder joints.
All switches for damage, e.g. chipped housing parts.
The workpiece clamp for any external damage.
Whether all Teflon insulations are present and undamaged.
Please make sure that you do not pull or route any electrical cables
across sharp edges.
Your workplace must be freely accessible
Make sure there are no tripping hazards.
2.4 Potential misuses
The connection to an incorrect mains voltage can lead to the destruction
of the "SuperCleanox".
The connection of external components that are not approved by Reuter
GmbH, can:
lead to the destruction of the "SuperCleanox",
put people at risk.
The use of chemicals that are not approved by Reuter GmbH, can:
lead to health problems,
adversely affect the work results.
Use of unsuitable electrolytes for a particular application.
Example: The use of cleaning electrolytes for marking/ labelling
can result in staining or illegible marking / labelling.
Carryover of marking electrolyte into the cleaning electrolyte
causes dull places or blacking on the workpiece surface.
2.5 Residual risks
Potential risk
Effect
Remedy
Electrolytes get into the hands of
children or people who are
inexperienced in dealing with
chemicals
Depending on misuse
- Skin burns
- Burns on clothing
- Burns on other objects
- Severe internal injuries if the
chemicals are swallowed
Store electrolytes and other
chemicals so that they are only
accessible to authorized
persons.
Appliance is used by
unauthorized persons
(curiosity, play)
- Burning of skin if the
electrode or the
workpiece gets too hot
- Inhalation of fumes with
corresponding
health damage
Ensure that the appliance can
only be operated by authorized
persons.
Secure the appliance after use
to prevent improper use.
Table 1 Residual risks
!
!

SuperCleanox Operating instructions
Page 13 of 62
3 Demands on personnel and operators
3.1 Users
The following knowledge is required:
Instruction on operating the "SuperCleanox".
Instruction on handling the components.
Safety instruction concerning the dangers associated with handling
electrical appliances.
Safety instruction concerning the dangers associated with handling
chemicals.
The following activities may be carried out:
Operating the "SuperCleanox".
Selecting and using electrolytes for relevant applications
Changing marking tools and wear parts
Switching the "SuperCleanox" on and off.
Easy troubleshooting after instruction has been given
This knowledge can be conveyed by either REUTER GmbH & Co. KG or other
authorized persons or institutions.
3.2 Operator
The operator must instruct staff regularly in accordance with legal
requirements.
Untrained personnel or unauthorized persons may not use the
"SuperCleanox".
4 Warranty and liability
Warranty and liability claims for injury and damage to property are excluded if
they result from one or more of the following causes.
Improper use
of the "SuperCleanox"
of components belonging to the "SuperCleanox".
of chemicals related to the electrochemical processing appliance.
Use of unsuitable chemicals.
Failure to comply with the
work and safety instructions.
Operating instructions for the "SuperCleanox" and the components.
Improper
commissioning of the "SuperCleanox"
commissioning of the "SuperCleanox" with improperly installed
protective devices.
operation of the "SuperCleanox"
maintenance of the "SuperCleanox"
execution of repairs to the "SuperCleanox VI".
repairs carried out by unqualified personnel.
Use
of the "SuperCleanox" in private homes and offices.
of the "SuperCleanox" in fire endangered and potentially explosive
environments.
of the "SuperCleanox" in damp environments.
Unauthorised modifications to the "SuperCleanox"
Failure to comply with
the specified maintenance intervals

SuperCleanox Operating instructions
Page 14 of 62
Note
No claims whatsoever can be made against REUTER GmbH & Co. KG for
damage and malfunctioning that arises from operating the "SuperCleanox"
with components and chemicals from other manufacturers.
Unless there is expert proof that the damage was clearly caused by negligent
construction or manufacture by REUTER GmbH & Co. KG, and that this was
foreseeable at the time of construction.
4.1 Material defects
The purchaser must inform the supplier of defects without undue delay,
within 14 days, in writing.
If no limitation period for claims has been agreed upon by the supplier
and the consumer, the statutory provisions apply.
When submitting a material defects claim, please include a certificate
which shows clearly that the limitation period has not been exceeded.
5 Technical terms
Distilled water Distilled water contains no minerals and is therefore very "soft".
It is obtained by distillation.
Demineralised water
Demineralised water is obtained by filtration. It contains hardly any minerals
and is therefore also very "soft".
Electrolyte Electrolytes are electrically conductive chemicals that are used in various
compositions and concentrations for cleaning, polishing and marking.
MARKING electrolyte is used for labelling.
Cleaning electrolyte (Cleaner, Super Cleaner, Polisher) is used for
cleaning and polishing.
Felts Felts are absorbent fabrics that are soaked with electrolyte and used for:
Marking
Cleaning
Polishing
Carbon electrode Carbon electrodes have a rigid carbon body which serves to secure the
marking and cleaning felts and transmit electricity.
Carbon fibre brush
Carbon fibre brushes have up to 1.5 million individual carbon fibres. During the
cleaning process the current is distributed over the individual fibres.
A small arc is formed on every fibre which comes into contact with the
workpiece surface (~ 3 - 7 µm in size).

SuperCleanox Operating instructions
Page 15 of 62
Passivation Inactivation of oxidation processes on the workpiece surface through chemical
treatment.
Marking/Labelling
Is a targeted oxidation process in the metal surface
No superficial application of colour particles.
Permanent and forgery-proof!
By means of a marking electrolyte and electrical current, information is
transferred permanently from a template onto the surface of the workpiece.
All electrically conductive metal surfaces can be labelled using the
appropriate electrolyte.
Marking templates
Contain the information that is transferred by means of the marking tool,
marking electrolyte and electrical current onto the surface of the workpiece.
Marking stamp The combination of carbon electrode handle and the marking felt attached to it.
Water hardness The mineral content of the water determines the degree of hardness.
The higher the concentration of certain minerals in the water, the higher the
degree of hardness.
The hardness grade is measured in "degrees of German hardness"
[° dH, deutscher Härte].
6 Delivery, in-house transport, unpacking
The complete appliance set is delivered in a sturdy Euro plastic box.
This box is secured with a lead seal in our factory before shipment.
The lid can only be opened by destroying and removing the lead seal.
In addition, the lid latches are secured on both sides with cable ties to prevent
accidental opening.
Safety information
All necessary activities concerning delivery, transportation and storage must
be strictly carried out with the utmost care and comply with all safety rules and
regulations.
Non-compliance with the safety rules and regulations can lead to serious cuts,
bruising and fractures.
6.1 Delivery
The appliance set is delivered by a carrier or parcel service in orange
Euro plastic boxes on pallets.
!

SuperCleanox Operating instructions
Page 16 of 62
6.2 Unloading
Only use lifting equipment and a means of transport that is approved for
the corresponding load to unload the equipment supplied.
All lifting equipment and accessories must be suitable for the intended
purpose and comply with current safety standards.
6.3 In-house transport
For in-house transportation, you must use lifting equipment and a means
of transport that is suitable for the intended purpose and complies with
current safety standards.
6.4 Unpacking
Remove the protective film, if present.
Remove the strapping with which the load is secured to the pallet.
Cut through the strapping with wire cutters.
Lift the Euro plastic box(es) carefully from the pallet.
To do this, only use suitable lifting equipment with safe sling attachment
aids.
Open the Euro plastic box carefully.
Safety information
The strapping is under high mechanical tension. Do not stand in the
"trajectory" of the two strapping parts. Never hold the strapping whilst cutting.
This could result in cuts.
Wear appropriate protective clothing.
6.4.1Opening the Euro plastic box
First cut through the lead seal with metal shears.
Remove the lead seal carefully.
Remove the cable ties on the right and left of the lid latches.
Unlock the lid latches
To do this, slide the lid latches to the left or the right.
Open the transport box.
Check the delivery against the delivery note for completeness.
Report missing, damaged or undelivered goods immediately.
Safety information
Cutting the lead seal with the metal shears can cause sharp edges. Wear
gloves when removing the lead seal, to avoid cuts!

SuperCleanox Operating instructions
Page 17 of 62
Tip
You can find the following information on and
under the lid of the Euro plastic box:
Safe handling of chemicals
Information on the weight of the Euro plastic
box including contents.
Safety data sheets
Brief instructions
Please take note of this information!
7 Scope of delivery of the "SuperCleanox" appliance set
Check that the appliance set is complete when
unpacking the delivery.
Report missing or damaged parts immediately.
7.1 Delivery list "SuperCleanox" appliance set
Scope of delivery
VI HD
EP-01-017 HD
VI
EP-01-017
IV+
EP-01-21
Quantity
Order No.
Illustration
Power unit



1
Teflon handle with 4m
cable 10mm2


1
EP-07-600
Teflon handle with 10m
cable 16mm2

1
EP-07-693
Earth cable 4m,
10mm² with 850A
insulated cast clip


1
EP-07-605

SuperCleanox Operating instructions
Page 18 of 62
Earth cable 10m,
16mm² with 850A
insulated cast clip

1
EP-07-691
Carbon fibre brush XL



1
EP-02-912
Marking handle'
with
90° carbon electrode


1
EP-02-033
Cleaning handle
with
60° carbon electrode

1
EP-02-018
Cleaning and polishing
felts made of Kevlar,
yellow



5
90° carbon electrode
for
marking

1
EP-03-001-1
Marking felt, white



5
O-rings



5
Connection cable 1.5mm²
marking handle



1
EP-07-005
Cleaner
electrolyte



0.5 kg
POLISHER
Electrolyte



0.5 kg
Marking
electrolyte
universal



50ml

SuperCleanox Operating instructions
Page 19 of 62
Gloves



1
EP-06-004-
11
Safety goggles



1
EP-06-003
Apron



1
EP-06-005
Euro plastic box
600x400x320mm



1
EP-07-019
Wide-mouth container



1x
500 ml
EP-07-100
spray bottle
for water



1
EP-07-002
Table 2 Delivery list "SuperCleanox"

SuperCleanox Operating instructions
Page 20 of 62
8 Storage requirements
For safe and careful storage of the "SuperCleanox" and accessories, observe
the following measures:
Remove the plugs and cables from the appliance before you put it back
into the Euro plastic box.
Keep the appliance set in the closed transport box.
Protection against moisture and dust.
Ambient temperature 5°C to 40°C.
Do not store outdoors.
Protect against exposure to acids and alkalis.
Store only in the normal standing position.
Do not expose to ionizing or non-ionizing radiation.
The appliance set must not be exposed to vibration, shock or continuous
shock.
Safety information
Keep chemicals under lock and key!
Keep out of reach of children!
9 Installation conditions
9.1 Safety
The "SuperCleanox" and accessories may only be installed and operated
in a location which fulfils the installation requirements.
All electrical connections must comply with current safety regulations and
standards.
10 Decommissioning / storage
Switch off the appliance.
Wash the carbon fibre brushes, the carbon electrode and handle
thoroughly with water.
Wipe the cable with a damp cloth.
Clean the appliance and accessories thoroughly. Maintenance should be
carried out by a qualified technician.
Dry all items.
Close the electrolyte container carefully so that no electrolyte can leak
out. Pack the appliance and accessories into the transport box.
Close the Euro plastic box and secure it with a cable tie against
unintentional opening.
11 Storage
Store the closed transport box in a dry and frost free place.
Make sure that the closed transport box cannot fall into the hands of
children or other unauthorised persons.
!