REVCON RFE B3 User manual

ELTROPLAN-REVCON
Elektrotechnische Anlagen GmbH
Operating instructions
Power feed- feedback unit REVCON
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RFE
Power range 30- ... 250 kW
Voltage range 400V, 460V,
500V
V 1.3 Issue 13/06

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123456278 - 419A58
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Elektrotechnische Anlagen GmbH
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8 A 9A6BCD61C4E1F646AC14B3AC5341 A
88 A AE6A4F1D3E61 A
8 A D3613B1E66A1 A
8 A 6FC1A6FC5347 A
8 A 2 A6D567116DCAC53413B1D34B3A51 A
88 A 2 3 35CF61A6D561 A
8 A 2 EA6D5616D5A3CF465D1D3C551 A
8 A 2 A6D561CD46A1 A
 A CB6514B3AC53418 A
8 A 646AC17CB6514B3AC534188 A
 A CB65 A67347616A734718 A
 A C3513B15617CB6514B3AC53418 A
 A 67EC1CCAE718 A
 A 646AC1475AD534718 A
 A 6D4DC1EC5C1 A
8 A 2CACD56A75D71 A
 A 646AC1EC5C11CDC5341D34E53471 A
 A C56E1EC5C18 A
8 A 936A1B66E11B66ECD145121118 A
 A 936A1B66E 1C4E1B66ECD14512111 A
 A CD51 A
8 A 211 A
 A 647344F12111 A
 A 211 A
 A 7671C4E1A61DA377176D53471 A
8 A 6A671B76712111 A
 A 6A671B767121118 A
 A 456A4C1B7671 A
 A 5D1341DAA645156A111 A
 A 2 71DCCD53A71 A
8 A  B56A1 A
88 A  B56A12111 A
8 A  1B56A12111 A
88 A   13E61 A
 A 475CC5341 A
8 A 6DC4DC1475CC5341 A
 A 64734718 A
 A  3E61 A
 A  B56A1 A
 A 6D5ADC1475CC5341 A

234564571
A A 123456789A78B64CD67E8BAF1AFAAA
123456278 - 419A58

Elektrotechnische Anlagen GmbH
A
1
8 A 6AC53A717CB651 A
 A 9A356D53413B156136A1B66EB66ECD1451 A
 A C47156711C471DCACD56A75D71 A
 A 6DBDC534713B156176E1A671 A
 A 23446D5341 A
8 A 6A4C71C4E1D3446D5341475AD53471 A
 A A4F17D6C5D121118 A
 A A4F17D6C5D12111 A
 A A4F17D6C5D1211151 13E61 A
 A A4F17D6C5D1211151 13E61 A
 A 2345A31A671 A
8 A 2345A31B4D53471 A
 A 2345A31A6712111C4E121118 A
 A 475CC53413B1C136A1B66EB66ECD145141C12 5DC1EA677561 A
 A 475CC5341 A
8 A 23446D53413B1C1 B56A1 A
 A 67F413B1C412 D34B3AC1DC4651 A
 A 475CC53413B1D345A31A671 A
 A 2377344F1 A
8 A A75136A4F11 A
 A 234BFAC53418 A
 A A3673354F1C4E1BC5164C5341 A
8 A  677CF671 A
8 A 6AD61 A
88 A 64E1 A
888 A 53471 A
8 A 2

19A3ED5136A6188 A
8 A 2345CD518 A

11111111111111111111111111111119A6BCD61C4E1F646AC14B3AC5341
123456789A78B64CD67E8BAF1AFA A AA
123456278 - 419A58

Elektrotechnische Anlagen GmbH
A
1Preface and general information
About these Operating Instructions
•These Operating Instructions help you to work properly on and with the power
feed/feedback units REVCON

RFE. They contain safety information which must be
observed and information which are necessary for an undisturbed operation of the
units together with the exploitation of all the advantages of the system.
•All persons who work on and with the power feed/feedback units REVCON

RFE
must have the Operation instructions available and observe all relevant notes and in-
struction.
•The Operating Instructions must always be in a complete and perfectly readable state.
Terminology used
Power feed/feedback unit
For „Power feed/feedback unit REVCON

RFE“ in the following the term
„Power feed/feedback unit“ is used.
Controller
For the frequency inverter which is used together with the power feed/feedback unit in the
following the term „Controller“ is used.
Drive system
For a drive system with power feed/feedback units, controller and other components of the
drive system in the following the term „Drive system“ is used.

1
9A6BCD61C4E1F646AC14B3AC5341
A A 123456789A78B64CD67E8BAF1AFAAA
123456278 - 419A58

Elektrotechnische Anlagen GmbH
A
1.1 Ordering code
* Notes according to the ordering code:
• The precharge limiter of the REVCON

RFE B3/D3 is adapted (at a maximum switch-on
frequency of 1/min) to the normally used DC-bus capacitance values of the controller.
• As the REVCON

RFE B2/D2 has got no switch on current limiter (preload circuit), it
may exclusively used in combination with controllers, which are equipped with an inter-
nal preload circuit for their DC-bus capacitors!
1.2 Scope of delivery
•1 Power feed/feedback unit REVCON

RFE
•1 Operating Instructions
After receipt of delivery, check immediately whether the scope of supply matches with
the accompanying papers. We do not accept any liability for deficiencies claimed sub-
sequently.
Claim
•visible transport damage immediately to the forwarder
•visible deficiencies/incompleteness immediately to ELTROPLAN REVCON
RFE
B3 030
-
400
-
50
-
0
-
A
B
•
Level B: With internal mains inductance
030
•
Nominal power:
E.G. 30 kW
50
•Mains frequency:
E.G. 50Hz
A
•
Version: A
RFE
• Product type:
REVCON-
Front End
3*
•
2 = Without precharge
400
•
Connection voltage:
E.G. 400VAC
0
• Auxiliary voltage:
0=Not required
•
3 = With precharge
400V
Level D: With internal mains inductance
•
and additional capacity

11111111111111111111111111111119A6BCD61C4E1F646AC14B3AC5341
123456789A78B64CD67E8BAF1AFA A AA
123456278 - 419A58
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Elektrotechnische Anlagen GmbH
A
1.3 Legal regulations
Labelling Nameplate CE-mark Manufacturer
Power feed/feedback units REVCON

RFE are unequivocally marked by the
contents of the nameplate.
Conforms the EC Low
Voltage Directive
ELTROPLAN-
REVCON
Edisonstraße 3
D-59199 Bönen
Patent rights The power feed/feedback unit REVCON



is protected in Germany and Europe by patents:
Patent-No.: DE 3938654C1 and Patent-Nr.: 90123584.6-2207.
Patent infringements become prosecute.
Application as
directed
Power feed/feedback unit REVCON



RFE
•Must only be operated under the conditions prescribed in these instructions.
•Are components
– to feed/feedback electrical energy.
– used for installation into a machine.
– used for assembly together with other components to from a machine.
•Are electric units for the installation into control cabinets or similar enclosed operating hous-
ing.
•Comply with the requirements of he Low-Voltage Directive
•Are not machines for the purpose of the Machinery Directive
•Are not to be used as domestic appliances, but only for industrial purpose.
Drive systems with power feed/feedback unit REVCON



RFE
•Comply with the EMC-Directive if they are installed according to the guidelines of CE-typical
drive systems.
•Can be used
– on public and non-public mains.
– in industrial as well as residential and commercial premises.
•The user is responsible for the compliance of this application with the EC directives .
Liability
•
The information, data and notes in these Operating Instructions met the state of the art at the
time of printing. Claims referring to power feed/feedback units which have already been sup-
plied cannot be derived from information, illustrations and descriptions given in these Opera-
tion Instructions.
•The specifications, processes and circuitry described in these Operating Instructions are for
guidance only and must be adapted to your own specific application. ELTROPLAN-REVCON
does not take responsibility for the suitability of the process and circuit proposals.
•The indications given in these Operating Instructions describe the features of the product with-
out warranting them.
•ELTROPLAN-REVCON does not accept any liability for damage and operating interference
caused by:
– disregarding these instructions
– unauthorized modifications to the power feed/feedback unit
– operating errors
– improper working on and with the power feed/feedback unit
Warranty
•
Warranty conditions: see sales and delivery conditions of ELTROPLAN-REVCON GmbH.
•Warranty claims must be made immediately after detecting defects or faults.
•The warranty is void in all cases where liability claims cannot be made.
Disposal Material recycle disposal
Metal 1-
Plastic 1-
Printed-board assemblies - 1

1
9A6BCD61C4E1F646AC14B3AC5341
A A 123456789A78B64CD67E8BAF1AFAAA
123456278 - 419A58

Elektrotechnische Anlagen GmbH
A
1.4 EC-Directives / Declaration of conformity
What is the purpose of EC-Directives?
The EC-Directives have been drawn up by the European council to define common techni-
cal standards and certification procedures within the European Community. At the moment
there are 21 EC-Directives for product sectors. The directives are or will be converted in
national laws by the member states. If a certificate is conferred in one member state, it is
valid in all other member states automatically.
The directives only describe the basic standards. The technical details are or will be de-
scribed in harmonized European standards.
What is the meaning of the CE-marking?
After a conformity-assessment-procedure, the conformity with the standards of the EC-
Directives is certified by fixing the CE-marking. Within the EC there are no trading obsta-
cles for a CE-marked product.
Power feed/feedback units with CE-mark themselves are compliant with the Low-Voltage
Directive only. . For observing the EMC Directive recommendations are made.
1.4.1 EC-Low-Voltage Directive
(73/23/EEC)
Modified by: CE – Marking Directive (93/68/EEC)
CE – Marking Directive (2006/95/EC)
General:
•The Low-Voltage Directive is valid for all electrical equipment which is used at a nominal
voltage between 50V and 1000V AC and between 75V and 1500V DC together with cus-
tomary environment conditions. Excluded is e.g. the use of electrical equipment in explo-
sive areas and electrical components of lifts for persons or material.
•Aim of the Low-Voltage Directive is to put only those products into commerce which
don’t endanger the safety of persons and animals as well as the preservation of material as-
sets.

11111111111111111111111111111119A6BCD61C4E1F646AC14B3AC5341
123456789A78B64CD67E8BAF1AFA A AA
123456278 - 419A58
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Elektrotechnische Anlagen GmbH
A
EC-declaration of conformity
According to the EC-Low Voltage Directive (2006/95/EEC)
The power feed/feedback units REVCON

RFE have been developed, designed and manu-
factured in accordance with the above mentioned EC-Directive and in sole responsibility of
ELTROPLAN-REVCON Elektrotechnische Anlagen GmbH,
Edisonstraße 3, D-59199 Bönen
Considered standards:
Standard
DIN VDE 0160 5.88 +A1 / 4.89 +A2 /
10.88
PRDIN EN 50178
Class VDE 0160 / 11.94
Equipment of power installations with electronic
components
EN 61558-1/A1 Safety of power transformers, power supplies, reactors
and similar products
EN 60529 International protection rating
DIN VDE 0100 Guidelines for the design of power installations

1
9A6BCD61C4E1F646AC14B3AC5341
A A 123456789A78B64CD67E8BAF1AFAAA
123456278 - 419A58

Elektrotechnische Anlagen GmbH
A
1.4.2 EC-directive Electromagnetic compatibility
EMC directive (89/336/EWG)
Replaced by: EMC-directive (2004/108/EG)
General:
The objective target describes article 4 (2004/108/EG), as follows:
The... designated devices must be so manufactured, that
(a) an intended operation of radio- and telecommunication devices and other devices is
possible and
(b) the devices have an adequate stability against electromagnetically disturbances, so that
an intended operation is possible.
EG-declaration by the manufacturer
in terms of the EG-standard EMC (2004/108/EG)
The listed REVCON

products are in terms of the EMC no independently recoverable
products, this means only after integration in the overall system would they be rateable re-
garding to EMC. The rating became detected for typical plant constructions, but not for the
several products.
ELTROPLAN-REVCON Elektrotechnische Anlagen GmbH,
Edisonstraße 3, D-59199 Bönen

11111111111111111111111111111119A6BCD61C4E1F646AC14B3AC5341
123456789A78B64CD67E8BAF1AFA A AA
123456278 - 419A58

Elektrotechnische Anlagen GmbH
A
1.4.3 EC-Directive Machinery
Machine directive (98/37/EG)
Changed by: Modification directive (2006/42/EG)
General:
Machinery means an assembly, fitted with or intended to be fitted with a drive system other
than directly applied human or animal effort, consisting of linked parts or components, at
least one of which moves, and which are joined together for a specific application.
EC-declaration of the manufacturer
in terms of the of the EC-Directive Machinery (2006/42/EG)
The power feed/feedback units REVCON

RFE have been developed, designed and manu-
factured in accordance with the above mentioned EC Directive in exclusive responsibility
of
ELTROPLAN-REVCON Elektrotechnische Anlagen GmbH,
Edisonstraße 3, D-59199 Bönen
When installing the machines, commissioning (i.e. the staring of operation as directed) the
power feed/feedback unit is prohibited until it is proven that the machine corresponds to
the regulations of the EC Directive 2006/42/EG (Machinery Directive).