Reverso FPS-80 User manual

FPS-80, FPS-150, and FPS-210
Instructions
• Digital, Touchscreen, or Mechanical timer
• Featuring Separ Filter fuel water separator
• Shutdown and visual / audio alarms
Fuel Polishing System Contact Us
Reverso Pumps, Inc
4001 SW 47th Ave, Suite 201
Davie, FL 33314
Ph: [phone]
[email protected]
www.reversopumps.com

2Reverso Pumps, Inc.
Table of Contents
System Overview.............................................................................................................................. 3
Electrical and Piping Installation....................................................................................................... 4
Control Panel with Digital Timer: Overview, Alarms, Reset .............................................................. 5
Digital Control................................................................................................................................... 6
Touchscreen Control: Program Setup .............................................................................................. 7
Touchscreen Control: Alarm Status .................................................................................................. 8
Touchscreen Control: System Time Setup and System Log ............................................................ 9
Touchscreen Control: System Overview......................................................................................... 10
Touchscreen Control: Maintenance................................................................................................ 11
Mechanical Control......................................................................................................................... 12
Filter Maintenance.......................................................................................................................... 13
FPS-80 Technical Specications .................................................................................................... 14
FPS-80 Dimensions........................................................................................................................ 15
FPS-150 Technical Specications .................................................................................................. 16
FPS-150 Dimensions...................................................................................................................... 17
FPS-210 Technical Specications .................................................................................................. 18
FPS-210 Dimensions...................................................................................................................... 19
Troubleshooting.............................................................................................................................. 20
The information herein is the property of Reverso Pumps, Inc. Without written permission, any copying, transmitting to
others, and other use except for which it is loaned is prohibited.

3
Reverso Pumps, Inc.
System Overview
Serial number plate
Vacuum gauge
Filtration : Separ Filter
Inlet
Base
Drain valve - Push in and turn counter-
clockwise to open
Control panel with digital, touchscreen,
or mechanical control
Power in
Hinged cover - covers pump
Outlet
8
10
9
7
3
6
5
4
1
2
1
5
3
7
8
9
10
2
6
4

4Reverso Pumps, Inc.
Primary Inspection
• Upon delivery inspect the Fuel Polishing System
(FPS) for any damage that may have occurred during
shipment.
• Inspect the interior of the unit for mechanical or
electrical damage.
• If the unit is damaged upon delivery, contact the
shipping company immediately.
Mounting
• The FPS should be wall mounted on a hard, vertical
surface capable of supporting the weight of the unit
(using the bushing).
• A unit without an enclosure should be located under
shelter, out of the weather if possible. The unit with
the optional enclosure can be located in any location
accessible to the operator.
• In all cases the unit should be located as close as
possible to the tank being serviced. (refer to Max. Lift
in Technical Specications).
• When installing the unit below the level of the fuel
on above ground fuel tanks, consideration should
be made to the installation of an anti-siphon valve
to prevent fuel spillage in the case of a leak in the
piping system.
Electrical
• Installation of unit should only be performed by
qualied installation personnel who have thoroughly
read and understand the installation instructions
covered in this manual.
• To avoid the risk of electric shock, make sure that
the power supply is disconnected. Ensure that the
power supply is at zero volts with a multimeter before
making any electrical connections.
• To ensure operator safety the system must be
connected to properly grounded power sources.
• Make sure that your unit and power supply are
congured for the same voltage rating.
• Dry contacts are for external use.
• External control voltage must be supplied by
customer.
Piping
Use quality approved fuel line materials with the
recommended inner diameter (refer to Technical
Specications). Smaller plumbing will place excessive
load on the motor and shorten its life. A full port ball valve
should be installed on the inlet and outlet ports of the
system (not included).
The pickup line(s) (suction) should originate from the
lowest point of the tank and should be connected directly
to the inlet. For optimal performance, ensure that this line
is free and nothing is restricting ow. It is recommended
to install a foot valve to keep the system primed,
especially if the system is located above the lowest
possible fuel level in the tank.
If the system is mounted below tank top level, a priming
tee should be installed on the highest point of the suction
line to be able to easily prime the systems suction line.
The return line(s) (discharge) should be connected to the
outlet and enter the tank as far as possible from the pick
up tube and extending 2/3 down into the tank. For optimal
performance, ensure that the outlet, discharge or return,
line(s) are free and nothing is restricting their ow.
The suction line of the system must be independent
and separate from the suction line of the engine. Do not
integrate into engine fuel system.
When installing this unit, FLEXIBLE CONNECTIONS
MUST BE USED TO REDUCE STRESS on the plumbing
and prevent damage to the unit.
Hoses, piping, and foot valves shown in the diagrams
below are not provided with the system and must be
provided by the user/contractor, unless agreed upon
otherwise.
Electrical and Piping Installation
Fuel
Polishing
System
Fuel
Tank
Foot valve
Ball valve
Fuel
Polishing
System
Fuel
Tank
Foot valve
Ball valve
Warning
• The system has been developed to be used with
diesel fuel only. DO NOT USE WITH GASOLINE.
• The system is designed to meet environmental
standards for safe operation (NOT for use with uids
that have a ash point below 100°F (38°C) (e. g.
gasoline, alcohol).

5
Reverso Pumps, Inc.
Control Panel with Digital Timer: Overview, Alarms, Reset
• Breaker for the system
• Breaker for the pump
• Siemens smart relay
• Timer push buttons: Automatic and Manual
• Stop/reset push button
• Status LED indicator lights:
• Green: The unit is energized.
• Red: Visible alarm, service system when triggered.
• Blue: Pump is active, either manual or automatic mode. To verify that the pump is operating, check the
vacuum gauge in a side of the lter, the gauge will be reading less than zero.
• Ethernet port
• Audio alarm
• High vacuum: The vacuum switch on the system is set to -16 inHg. Once the system reaches this condition
it is time to replace or backush the element on the Separ Filter.
• High water level: When the water level reaches the maximum capacity on the lter bowl, the alarm will
trigger. Proceed to drain the bowl.
If any alarm is triggered, proceed to de-energize the pump while servicing. Make sure to follow instructions listed
in the manual.
• The buzzer will sound, and indicator light and the screen of the smart relay will be red and display the fault that is
causing the alarm. Press black button to stop the buzzer alarm (audible alarm) indicator light will shut off but the
smart relay remain on until the problem is solve.
• Use pump breaker to disconnect power from pump. Once the service is completed and the alarm issues are
resolved continue to next step.
• Press and hold black button for 3 second to reset the alarm.
Overview
Alarms
Reset (Black Button)
Ethernet connector (for
Modbus) (RJ45)
Female M12
Connector for dry
contact (remote alarm)
and motor running

6Reverso Pumps, Inc.
1. Make sure that the system is in Manual mode.
2. Press down arrow 2 times.
3. Press ESC.
4. Select Setup, press OK.
5. Select Clock, press OK.
6. Select Set clock, press OK. Use up/down arrows to select the number and right/left to move across the
option. When done, press OK once.
7. Press ESC 3 times to go back to the main screen for manual mode.
Digital Control
Set Date and Time
1. Select this mode to run the system for a single preset time. Press the yellow button once to put system into
manual mode. The smart relay will be ashing amber.
2. Press and hold the yellow button for 3 seconds to start the pump for manual mode. Once solid, release the
button and the smart relay will turn solid amber while the indicator light will turn blue. This indicates that the
pump is running.
3. Pump will automatically shut off after the preset run time is over. User will need to put system back into
automatic mode if desired.
4. If manual mode must be stopped while the system is running, press the red button Stop/Reset.
Manual Mode Operation
1. Press yellow button to go to manual mode. Amber color will be ashing.
2. Press down arrow to see the manual time set.
3. Press and hold ESC. Use arrow to change unit of time in minutes or hours. Press OK and change the
desired time to run the system. When done, press ESC.
4. Press up arrow to go back to the principal screen.
5. Keep press yellow button to start the pump running the system with the set time. Pump will
automatically shut off after the preset run time is over.
6. If the time must be reduced or increased while the system is running, repeat the steps to change the
time for manual mode.
Set Manual Timer
Automatic Mode Operation
Modbus
Set Automatic Timer - Press green button to enter Automatic Mode
The system will start/stop automatically on the programmed days of the week and times. To set up the frequency
take into consideration the size of the tank and the environmental conditions. When the Automatic Timer is
selected, the pump will only begin running if within programmed date/time to run.
For an initial cleaning, we recommend the tank to be cycled 3 times. Once in Automatic mode, the cleaning can
be performed once a week.
For information about modbus, contact Reverso Pumps, Inc.
Recommended Run Cycle =
(Manual Mode)
Volume of the tank x 3
Flow Rate of the System
1. Press up/down arrow to view the days of the week.
2. Press ESC and hold for 3 seconds to set the dates and times for the selected day.
3. Use up/down arrow to go to ON time and OFF time. Press OK.
4. Change the hour using the left/right arrows to move the position on time, and use
up/down arrows to change the number.
5. Press ESC twice to return to days of the week screen.
6. Repeat for every day that is schedule to run the system.
7. Press and hold green button for 3 seconds to start running the program.

7
Reverso Pumps, Inc.
Touchscreen Control: Program Setup
Select between
manual and
automatic operation.
Manual
Main Menu
Program Setup
Automatic
Ethernet connector
(for Modbus) (RJ45)
Female M12
Connector for dry
contact (remote alarm)
and motor running

8Reverso Pumps, Inc.
Touchscreen Control: Alarm Status
Main Menu
Alarm Status
Pressure Water Sensor
Vacuum Spill Sensor
Note:
• Every 3rd high vacuum alarm, it will alert for lter element replacement. The number beside hi-vacuum indicates how
many backushing have been executed since the last element replacement.
• Marine Fuel Polishing Systems (FPS models), do not include pressure sensor and spill sensor.

9
Reverso Pumps, Inc.
Touchscreen Control: System Time Setup and System Log
Set the current
date and time.
Main Menu
System Time Setup
System Log
Alarm Status
ISensor was OFF
and turn ON
IO Sensor was ON
and turn OFF

10 Reverso Pumps, Inc.
Touchscreen Control: System Overview
Main Menu
System Overview
Note: Marine Fuel Polishing Systems (FPS models), do not include pressure sensor and spill sensor.

11
Reverso Pumps, Inc.
Touchscreen Control: Maintenance
Backushing Filter Element
Replacement
Main Menu
Maintenance
Troubleshooting

12 Reverso Pumps, Inc.
Mechanical Control
• High vacuum: The vacuum switch on the system is set to -16 inHg. Once the system reaches this condition
it is time to replace or backush the element on the Separ Filter.
• High water level: When the water level reaches the maximum capacity on the lter bowl, the alarm will
trigger. Proceed to drain the bowl.
If any alarm triggered, proceed to de-energize the pump while servicing. Make sure to follow instructions listed
in the manual. When done, press reset button.
Alarms
1. Ensure the fuel supply valve is open and the system is primed.
2. Ensure power to the system and the green power light is illuminated.
3. Turn timer knob clockwise to desired number of hours for operation.
4. Pump will start running immediately, and the timer will count down to zero over time.
Operation

13
Reverso Pumps, Inc.
Filter Maintenance
Backushing
• Prior to service, ensure the system is off.
• Backushing is for particulate removal only and will not
remove sludge once embedded in the lter media.
Filter Element Replacement
• Prior to service, ensure the system is off.
• See Technical Specications for torque recommendations.
• See Technical Specications for torque
recommendations.
• May be done up to 5 times until element
replacement is required.

14 Reverso Pumps, Inc.
FPS-80 Technical Specications
Nominal Flow Rate System rated at 80 GPH (303 LPH). Actual ow rate may vary due to conditions of installation.
Voltage 12V or 24V DC
Circuit Breaker 10A / 12V DC
5A / 24V DC
Pump Type Gear
Pump Body Nickel-plated brass
Pump Shaft Stainless steel
Pump Rating IP67
Self-priming 4.9 ft (1.5m) with foot valve above liquid level
Control Digital, Touchscreen, or Mechanical
Inlet / Outlet 1/2” Male JIC
Recommended
Hose Minimum 1/2” inner diamter (ID) using quality approved fuel line materials
Filter Torque Values
Bowl Screws 8 Nm (70.8 in-lbs)
Lid 8 Nm (70.8 in-lbs)
Bleed Screw 4 Nm (35.4 in-lbs)
Spare Parts
Part # Description
57-0051050 Separ 00510/50, 10 micron element
57-0053050 Separ 00530/50, 30 micron element
57-0056050 Separ 00560/50S, 60 micron element, stainless
62-10367 Separ lid gasket
62-10366 Separ bowl gasket
05-0839 Vacuum gauge

15
Reverso Pumps, Inc.
FPS-80 Dimensions
51.00 20.08
44.98 17.71
2.44 0.96
0.69 0.27
0.79
R0.31
INLET
11.26
4.44
5.99 2.36
46.36 18.25
18.77
7.39
21.42
8.44
55.88 22.00
Power In
Ethernet Port
28.37 11.17
12.87
5.07
6.81 2.68
6.81 2.68
OUTLET
Fuel Polishing System - 80GPH
Marine Model - 12vDC - Basic
Digital Controller
A
DO NOT SCALE DRAWING
FPS-80-ER-R_A
SHEET 1 OF 4
2/2/2021
JC
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10
WEIGHT:
REV
DWG. NO.
A
SIZE
TITLE:
REVERSO PUMPS
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL
1/64
ANGULAR: MACH
BEND
0.2
TWO PLACE DECIMAL
.01
THREE PLACE DECIMAL
.005
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
REVERSO PUMPS
ANY REPRODUCTION IN PART OR
AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF
REVERSO PUMPS
IS PROHIBITED.
Part #: 18-2001-02
All Dimensions for Reference Only
Secondary Dimensions in Centimeters
TECHNICAL SPECIFICATIONS Port Size - 1/2" MJIC
Weight - 20lbs. / 9.0 kg (estimated)
Power - 10A @ 12vDC
Flow Rate - 80 gph/ 303 Lph
JC
6/11/2020
Dimensions are the same for 24V DC, and versions with touchscreen or mechanical control panels.

16 Reverso Pumps, Inc.
FPS-150 Technical Specications
Nominal Flow Rate System rated at 150 GPH (568 LPH). Actual ow rate may vary due to conditions of installation.
Voltage 12V or 24V DC
Circuit Breaker 10A / 12V DC
5A / 24V DC
Pump Type Gear
Pump Body Nickel-plated brass
Pump Shaft Stainless steel
Pump Rating IP67
Self-priming 4.9 ft (1.5m) with foot valve above liquid level
Control Digital, Touchscreen, or Mechanical
Inlet / Outlet 1/2” Male JIC
Recommended
Hose Minimum 1/2” inner diamter (ID) using quality approved fuel line materials
Filter Torque Values
Bowl Screws 8 Nm (70.8 in-lbs)
Lid 8 Nm (70.8 in-lbs)
Bleed Screw 4 Nm (35.4 in-lbs)
Spare Parts
Part # Description
58-01010 Separ 01010, 10 micron element
58-01030 Separ 01030, 30 micron element
58-01060 Separ 01060S, 60 micron element, stainless
64-10362 Separ lid gasket
64-10361 Separ bowl gasket
05-0839 Vacuum gauge

17
Reverso Pumps, Inc.
FPS-150 Dimensions
44.98 17.71
0.69 0.27
51.00 20.08
2.44 0.96
0.79
R0.31
INLET
11.26
4.44
5.98 2.35
46.36 18.25
21.42
8.44
17.59
6.93
54.24 21.35
Power In
Ethernet Port
27.62 10.87
8.21 3.23
12.92
5.09
8.21 3.23
OUTLET
Fuel Polishing System - 150GPH
Marine Model - 12vDC - Basic
Digital Controller
DO NOT SCALE DRAWING
FPS-150-ER-R_A
SHEET 1 OF 4
2/2/2021
JC
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10
WEIGHT:
REV
DWG. NO.
A
SIZE
TITLE:
REVERSO PUMPS
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL
1/64
ANGULAR: MACH
BEND
0.2
TWO PLACE DECIMAL
.01
THREE PLACE DECIMAL
.005
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
REVERSO PUMPS
ANY REPRODUCTION IN PART OR
AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF
REVERSO PUMPS
IS PROHIBITED.
Part #: 19-2001-02
All Dimensions for Reference Only
Secondary Dimensions in Centimeters
TECHNICAL SPECIFICATIONS Port Size - 1/2" MJIC
Weight - 25lbs. / 11.34 kg (estimated)
Power - 10A @ 12vDC
Flow Rate - 150 gph/ 567.8 Lph
JC
6/11/2020
Dimensions are the same for 24V DC, and versions with touchscreen or mechanical control panels.

18 Reverso Pumps, Inc.
FPS-210 Technical Specications
Nominal Flow Rate System rated at 210 GPH (795 LPH). Actual ow rate may vary due to conditions of installation.
Voltage 120V AC 60Hz single phase or 220V AC 50Hz single phase
Circuit Breaker 10A / 120V AC
10A / 220V AC
Pump Type Gear
Pump Body N/A
Pump Shaft Stainless steel
Pump Rating IP55
Self-priming 4.9 ft (1.5m) with foot valve above liquid level
Control Digital, Touchscreen, or Mechanical
Inlet / Outlet 3/4” Male JIC
Recommended
Hose Minimum 3/4” inner diamter (ID) using quality approved fuel line materials
Filter Torque Values
Bowl Screws 8 Nm (70.8 in-lbs)
Lid 8 Nm (70.8 in-lbs)
Bleed Screw 4 Nm (35.4 in-lbs)
Spare Parts
Part # Description
59-01810 Separ 01810, 10 micron element
59-01830 Separ 01830, 30 micron element
59-01860 Separ 01860S, 60 micron element, stainless
65-30421 Separ lid gasket
65-30423 Separ bowl gasket
05-0839 Vacuum gauge

19
Reverso Pumps, Inc.
FPS-210 Dimensions
66.50 26.18
0.79
R0.31
2.31 0.91
57.05 22.46
0.69 0.27
INLET
14.84
5.84
7.25 2.85
58.42 23.00
25.00
9.84
21.29
8.38
69.60 27.40
Power In
Ethernet Port
9.53 3.75
32.41 12.76
20.46
8.05
9.53 3.75
OUTLET
Fuel Polishing System - 210GPH
Marine Model - 120vAC - Basic
Digital Controller
DO NOT SCALE DRAWING
FPS-210-ER-R_A
SHEET 1 OF 4
2/2/2021
JC
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:12
WEIGHT:
REV
DWG. NO.
A
SIZE
TITLE:
REVERSO PUMPS
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL
1/64
ANGULAR: MACH
BEND
0.2
TWO PLACE DECIMAL
.01
THREE PLACE DECIMAL
.005
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
REVERSO PUMPS
ANY REPRODUCTION IN PART OR
AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF
REVERSO PUMPS
IS PROHIBITED.
Part #: 21-2003-02
All Dimensions for Reference Only
Secondary Dimensions in Centimeters
TECHNICAL SPECIFICATIONS Port Size - 1/2" MJIC
Weight - 45lbs. / 20.4 kg (estimated)
Power - 60Hz @ 120vAC
Flow Rate - 210 gph/ 795 Lph
JC
6/11/2020
Dimensions are the same for 220V AC, and versions with touchscreen or mechanical control panels.

20 Reverso Pumps, Inc.
Troubleshooting
Version: 2/24/2021
Issue Possible Causes and Action
Low / No Flow
• Pump is worn or does not run.
• Pump and lter are not primed.
• Fuel supply or discharge line blocked. Check the alarm.
• Lift is too high.
• Air leak in fuel supply to pump.
• Inlet or outlet valve closed. Check the solenoid valve.
• Foot (check) valve installed backwards.
• Air leak at inlet.
• Piping improperly installed or dimensioned.
• Fuel water separator is clogged. Service lter.
Rapid pump wear • Pump has been run dry. Ensure sufcient fuel supply.
Noisy operation • Ensure sufcient fuel supply.
• Air in the suction hose. Check hose is submerged in the fuel or check for leak.
Motor does not turn
or turns intermittently
• Control power not available
• Tripped circuit breaker on control board
• Pump failed and seized
• Motor failure
• Check service switch is in the ON position ( - )
Pump leaks fuel
• Loose pump plumbing ttings
• Worn pump shaft seal
• Excessive heat from over head storage tank
• Worn pump o-rings or seals
Electrical • Verify voltage and breaker.