Emerson Rosemount BP20E User manual

Quick Start Guide
00825-0100-4212, Rev AA
July 2019
Rosemount™ BP20E Power Module for
Wireless Corrosion Transmitters

NOTICE
This guide provides basic guidelines for the installation of the Rosemount™ Power Module for the
Rosemount Wireless Permasense Corrosion Transmitter. It does not provide instructions for
configuration, diagnostics, maintenance, service, troubleshooting or intrinsically safe (I.S.)
installations. Refer to the Rosemount Wireless Permasense Corrosion Transmitter Reference Manual
for more instruction. The manual and this guide are also available electronically on Emerson.com
\Permasense.
WARNING
Explosions could result in death or serious injury.
Installation of this power module in an explosive environment must be in accordance with the
appropriate local, national, and international standards, codes, and practices. Review the Product
Certifications section for any restrictions associated with a safe installation.
Electrical shock could cause death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads can cause
electrical shock. The power module may be replaced in a hazardous area. The power module has
surface resistivity greater than one gigaohm and must be properly installed in the wireless device
enclosure. Care must be taken during transportation to and from the point of installation to prevent
electrostatic charge build-up.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of
end users’ equipment. This could be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting your
system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true
for all systems used within the facility.
CAUTION
Each BP20E power module contains two “D” size primary lithium battery. Primary lithium batteries
are regulated in transportation by the U.S. Department of Transportation, and are also covered by
IATA (International Air Transport Association), ICAO (International Civil Aviation Organization), and
ARD (European Ground Transportation of Dangerous Goods). It is the responsibility of the shipper to
ensure compliance with these or any other local requirements. Please consult current regulations
and requirements before shipping
The power module must be installed correctly to avoid risk of becoming detached and falling.
Do not short circuit, recharge, puncture, incinerate, crush, force discharge, expose contents to
water or expose to temperatures above 212 °F (100 °C). Risk of fire or explosion.
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Contents
Overview......................................................................................................................................5
Physical installation...................................................................................................................... 6
Verify operation........................................................................................................................... 8
Disposal/recycling........................................................................................................................9
Product certifications................................................................................................................. 10
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1 Overview
1.1 Warning on product labels
The Rosemount™ BP20E Power Module for Wireless Corrosion Transmitters
each have a warning printed on them. In each case the warning text is the
same. Below is a figure that shows the label. The text of the warning is: “Use
only with approved sensor – see instructions. Potential static hazard.”
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2 Physical installation
2.1 Compatibility
Rosemount™ Wireless Permasense WT100 Corrosion Transmitter
Rosemount Wireless Permasense WT210 Corrosion Transmitter
Rosemount Wireless Permasense ET210 Corrosion Transmitter
Rosemount Wireless Permasense ET310 Corrosion Transmitter
Rosemount Wireless Permasense ET410 Corrosion Transmitter
2.2 Required tooling
Tooling is supplied in the Permasense IK220 Installation Kit:
•Hex key, 2.5mm, for power module retaining bolts
2.3 Power module installation
To install the power module:
1. Check power module and sensor terminals are clean and corrosion
free.
2. Ensure the ring seal around the connector on the power module is
present.
3. Clip on the power module as shown in Figure 2-1.
4. Fit the two M3 retaining bolts using a 2.5mm AF hex key.
5. The sensor will resume normal operation. No configuration is
required.
Figure 2-1: Rosemount BP20E Installation
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2.4 Power module removal
To remove the power module:
1. Remove the two M3 retaining bolts using a 2.5mm AF hex key.
2. Depress the clip on the front of the power module (on the opposite
side to the sensor label).
3. Pull off the power module.
Note
There is a secondary clip mechanism in the electrical connector.
Some force may be required to remove the power module, especially
in cold weather.
4. Dispose of old power module according to local regulations. Refer to
the relevant power module datasheet.
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3 Verify operation
3.1 Sensor operation
Correct sensor operation can be verified by:
•Checking the join status in Gateway Manager software, OR
•Checking in Data Manager that data has been received once the sensor
has joined the gateway.
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4 Disposal/recycling
4.1 Disposing of depleted power modules
1. Dispose in accordance with applicable laws and regulations in your
country and state.
2. Disposal should only be performed by authorized professionals in
accordance with applicable requirements for hazardous waste
transportation and disposal.
3. Incineration should only be performed by trained professionals in
authorized facilities.
4.2 Shipping regulations
Primary lithium batteries are regulated in transportation by the U.S.
Department of Transportation, and are also covered by IATA (International
Air Transport Association), ICAO (International Civil Aviation Organization),
and ARD (European Ground Transportation of Dangerous Goods). It is the
responsibility of the shipper to ensure compliance with these or any other
local requirements. Please consult current regulations and requirements
before shipping.
4.3 Handling considerations
Each power module contains two “D” size primary lithium battery. Under
normal conditions, the battery materials are self-contained and are not
reactive as long as the batteries and the battery pack integrity are
maintained. Care should be taken to prevent thermal, electrical, or
mechanical damage. Contacts should be protected to prevent premature
discharge.
Use caution when handling the power module. It may be damaged if
dropped onto a hard surface. Battery hazards remain when cells are
discharged.
4.4 Environmental considerations
As with any battery, local environmental rules and regulations should be
consulted for proper management of spent batteries. If no specific
requirements exist, recycling through a qualified recycler is encouraged.
Consult the materials safety data sheet for battery specific information.
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5 Product certifications
Rev: 0.1
5.1 European Directive Information
A copy of the EU Declaration of Conformity can be found at the end of the
Quick Start Guide. The most recent revision of the EU Declaration of
Conformity can be found at Emerson.com/Rosemount.
5.2 Ordinary Location Certification
As standard, the transmitter has been examined and tested to determine
that the design meets the basic electrical, mechanical, and fire protection
requirements by a nationally recognized test laboratory (NRTL) as accredited
by the Federal Occupational Safety and Health Administration (OSHA).
5.3 North America
The US National Electrical Code® (NEC) and the Canadian Electrical Code
(CEC) permit the use of Division marked equipment in Zones and Zone
marked equipment in Divisions. The markings must be suitable for the area
classification, gas, and temperature class. This information is clearly defined
in the respective codes.
5.4 USA
Certificate: SGSNA/17/SUW/00281
Standards: UL 913 - 8th Edition, Revision Dec 6 2013
Markings: CLASS I, DIV 1, GP ABCD, T4, Tamb = -50 °C to +75 °C, IP67
5.5 Canada
Certificate: SGSNA/17/SUW/00281
Standards: CAN/CSA C22.2 No. 157-92 (R2012) +Upd1 +Upd2
Markings: CLASS I, DIV 1, GP ABCD, T4, Tamb = -50˚C to +75˚C, IP67
5.6 Europe
Certificate: Baseefa 18ATEX0144X
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