Rioned flexJET+ User manual

USER’S MANUAL
/
Edition: 08 Date: Wednesday 24 January 2018
RIONED
P.O. Box 5070
5004 EB Tilburg
The Netherlands
Telephone: [phone]
e-mail: [email protected]
Internet: www.rioned.com

01/18 2
©Copyright 01/18 Rioned/Rior B.V.Tilburg - Netherlands
All rights reserved. No part of this publication may be copied or published by means
of printing, photocopying, microfilm or otherwise without the prior written consent of
RIONED. This restriction also holds for the corresponding drawings and diagrams.
RIONED has the right to change parts at any time without any prior or direct warning
to the client. Also, the contents of this manual can be changed without any prior warn-
ing.
This manual is to be used only for this machine.
For extra information on adjustments, maintenance and repair, please contact the
technical department of your dealer.

01/18 3
Foreword
This user’s manual is a manual for the professional user.
This user’s manual has the purpose to control the machine in a safety manner and
must be saved with the machine.
The photos and drawings help you understand the text easier.
First the user’s manual gives you an overview of the most important safety aspects.
Then we explain how the machine is built up and the global working of the machine.
Chapter “Technical specifications” gives you information about the working character-
istics, performance under normal use and construction specifications.
“Control” is the next chapter. This chapter explains how to use the machine system-
atically.
In the chapter “Maintenance”, the user can do small maintenance on the machine.
Chapter “Trouble shooting” has the purpose to solve simple defects.
With the “Exploded views” you can order original spare parts, are also useful for
mounting, and disassemble the machine.
Finally gives the chapter “Appendix” information about electrical and/or hydraulic

01/18 4

01/18 1
TABLE OF CONTENTS
1 INTRODUCTION..........................................................................3
1.1 Use......................................................................................3
2 SECURITY...................................................................................5
2.1 Instruction indications in this manual........................................5
2.2 Descriptions security measures................................................5
2.3 Personnel protection outfit ......................................................5
2.4 Warnings..............................................................................6
2.5 Personnel qualification and education .......................................6
2.6 Danger that can occur if the security regulations aren’t observed .6
2.7 Working safely.......................................................................6
2.8 Security regulations for the user and technical service ................6
2.9 Security regulations for maintenance, inspection and mounting ac-
tivities..................................................................................7
2.10 Making changes and fabricate spare parts .................................7
2.11 Improper use ........................................................................7
3 TECHNICAL SPECIFICATION.......................................................9
3.1 General ...............................................................................9
3.2 Engine...............................................................................10
3.3 Pump ................................................................................11
4 CONSTRUCTION .......................................................................13
5 CONTROL..................................................................................17
5.1 Hitching up the trailer...........................................................17
5.2 Check before departure ........................................................ 18
5.3 Unhitching and setting up ..................................................... 18
5.4 Control box.........................................................................19
5.5 Radio remote control............................................................19
5.6 Before starting ....................................................................19
5.7 Starting the machine............................................................ 20
5.8 Unclogging a drain ...............................................................26
5.9 Stop spraying:.....................................................................28
5.10 Cleaning a wall, terrace or floor. ............................................29
5.11 Spray with spray lance .........................................................31
5.12 Stop the engine................................................................... 33
5.13 Ending duties ......................................................................34
5.14 Using the device during periods of frost ..................................34
5.15 Additional preparations when preparing for use:.......................35
6 SYMBOLS..................................................................................37
6.1 Control box.........................................................................37
6.2 Pressure gauge....................................................................39
6.3 Pressure regulator................................................................39
6.4 Security sticker....................................................................40
7 OPTIONS ..................................................................................41
7.1 Hydraulic reel control ...........................................................41

01/18 2
7.2 Hose guide..........................................................................41
7.3 Hour counter.......................................................................42
7.4 Run dry protection ...............................................................42
7.5 Water level control...............................................................42
7.6 Suction Ventury...................................................................43
7.7 2e HP-reel instead of supply reel............................................ 44
7.8 Check valve in supply pipe ....................................................44
7.9 License Plate Holders............................................................44
7.10 Working lamp......................................................................44
7.11 Warning beacon...................................................................44
7.12 Pulsator system................................................................... 45
7.13 Radio remote control............................................................45
7.14 Radio remote control (Flexmote)............................................47
7.15 Water circuit circulate........................................................... 48
8 MAINTENANCE .........................................................................51
8.1 Daily maintenance ...............................................................51
8.2 Weekly maintenance ............................................................51
8.3 Minor servicing .................................................................... 51
8.4 Maintenance wheel bearings and wheel nuts............................52
8.5 Check the brake drums and the brakes...................................52
8.6 Replacing lamps in the lighting unit ........................................ 53
8.7 Maintenance remote control ..................................................54
8.8 Hydraulic system .................................................................54
8.9 Extensive periodical maintenance...........................................55
8.10 Maintenance scheme ............................................................ 56
9 TROUBLESHOOTING .................................................................57
10 AUXILIARIES............................................................................61
11 APPENDIX ................................................................................63
11.1 EC declaration Of Conformity For Machinery ............................63
11.2 Contact sales representatives ................................................64
11.3 After Sales Service...............................................................64
11.4 Dimension FlexJet................................................................65
11.5 Dimension FlexJet+..............................................................66
11.6 .....................................................Sound level report FlexJet67
11.7 Sound level report FlexJet+................................................... 68
11.8 COC...................................................................................69
12 INDEX ......................................................................................73

01/18 3
1INTRODUCTION
RIONED wishes to thank you for your purchase of the RIONED drain and sewer-
clearing machine. We recommend that you read this manual thoroughly and
see that the machine is handled and maintained in the proper manner. If your
machine should give trouble and need servicing, when you want to order parts,
or if you have any questions, contact your RIONED dealer.
The machine is built by:
RIONED
P.O. Box 5070
5004 EB Tilburg
The Netherlands
Telephone: [phone]
e-mail: [email protected]
Internet: www.rioned.com
The Rioned high-pressure device has been especially designed and manufac-
tured for cleaning drains, walls, floors and terraces with cold or hot water. For
cleaning drains, special nozzles are included in the delivery; for all other pur-
poses, the spray-gun which is also included, can be used.
This manual contains all the necessary information concerning control and
maintenance. If the device is positioned correctly, properly controlled, and reg-
ularly maintained, a warranty will be given according to the general conditions
of delivery. However, should it arise that the control and maintenance proce-
dures are not diligently followed, the warranty will become invalid.
The machine may only be used by authorized personnel.
The machine can not be used in an explosive environment.
In this manual you will find all necessary information concerning operations and
maintaining your machine. If handled properly, your machine is guaranteed ac-
cording the general delivery conditions.
1.1 Use
The integrated engine drives the high-pressure pump via a V-belt. This pump
receives water from the water tank via the water filter and pressurizes it. The
pressure can be continuously adjusted. The pressurized water leaves the ma-
chine via the high-pressure hose on the reel.

01/18 4

01/18 5
2SECURITY
Be responsible for other people when you are working with this machine.
This manual contains instructions for fundamental conditions that must be fol-
lowed by use and maintenance of this machine.
That is why it is necessary that authorised and qualified personnel must read
the user's manual and the user’s manual must always be available with the ma-
chine. Near the general regulations in this chapter, you must also follow the se-
curity regulations in the other chapters.
2.1 Instruction indications in this manual
The in this manual containing security instructions, which are dangerous if they
are not obeyed, are marked with general security signs.
Security sign DIN 4844-W9.
2.2 Descriptions security measures
• Emergency stop
This machine is equipped with an emergency stop. By operating the emergency
stop, the machine will stop immediately. Do not use this button for normal stop-
ping. Only use it when dangerous situations occur. After use, remove the dan-
ger and pull the emergency stop in order to be able to start up again. Make sure
the emergency stop can always be reached.
•Pressureregulator
The pressure regulator ensures that the pressure never gets too high and thus
acts as a safety valve.
• Security covers
This machine is equipped with several security covers over parts that are rotat-
ing. It is forbidden to remove these security covers during operating this ma-
chine. You can only remove them if there is maintenance on the machine. Stop
the machine.
2.3 Personnel protection outfit
• Protection looking glasses
• Ear protector (recommended)
• Gloves (recommended)
• Water tight clothes (recommended)

01/18 6
2.4 Warnings
It is strongly forbidden to spray on humans and animals.
Fix the control levers never in any way whatsoever, except if it is indicated.
The cover must always remain closed while working with the machine.
Always use the auxiliary coupler during transport of the trailer.
Never drive faster than 80 km/h with the trailer.
2.5 Personnel qualification and education
Personnel that use, maintain and inspect the machine must have the right qual-
ifications for this job.
Responsibility and authorisation of the personnel and the supervision on the
personnel must be embedded. If the knowledge is not present, the user must
provide for the necessarily education.
2.6 Danger that can occur if the security regulations aren’t
observed
If the security regulations are not observed, danger can occur for personnel and
for the environment.
No amends are given if the regulations are not observed.
If the regulations are not observed, this can results in:
• Failure of important functions of the machine.
• Failure of prescribes methods for maintenance.
• Exposure of persons to dangers of electrical or mechanical failures
• Danger to the environment due to leakage of hazardous substances.
2.7 Working safely
The in this manual named security prescriptions, the national prescriptions to
prevent accidents and the internal labour, company and security prescriptions
must be followed by the user.
2.8 Security regulations for the user and technical service
• Protections of moving parts (for example couplings) may not be re-
moved if the machine is working.
• Leakage of dangerous mediums must disposed in a manner that there
is no danger for the personnel and environment. Statutory regulations
must be followed.
• Danger caused by electricity must be excluded.

01/18 7
2.9 Security regulations for maintenance, inspection and
mounting activities
• The user sees to it that qualified technicians do all maintenance, in-
spection and mounting activities. They must study the manual thor-
oughly.
• Maintenance may only be done when the machine is not functioning.
• The in the user’s manual mentioned handling to stop the machine must
be notified.
• The pump must be cleaned if it has pumped fluids that may endanger
health.
• Directly after maintenance of the machine, all the security and protec-
tion facilities must be functionally.
• Before starting the machine again, you must follow the instructions
correctly.
2.10 Making changes and fabricate spare parts
Changes to the machine are only permitted if Rioned has given written author-
isation. The use of original spare parts and accessories are for the safety nec-
essary. Rioned is not responsible for injuries or damages if other spare parts
are used.
2.11 Improper use
The security during working with the machine is only guaranteed if the use of
the machine is conform the user’s manual. The limits that are written in chapter
“Technical Specifications” and “Appendix” may never be overstepped.
If the machine does not work or give troubles, it is forbidden to work further
with the machine. Telephone your dealer or the technical department of your
dealer.
This manual contains all the necessary information concerning control and
maintenance. If the device is positioned correctly, properly controlled, and reg-
ularly maintained, a warranty will be given according to the general conditions
of delivery. However, should it arise that the control and maintenance proce-
dures are not diligently followed, the warranty will become invalid.

01/18 8

01/18 9
3 TECHNICAL SPECIFICATION
3.1 General
Description (symbol) Unit
Dimension : see chapter 11.4 Dimension FlexJet
page: 65
Weight (dry and without options) (m) : ~340 kg /~ 540 kg (FJ+)
Total weight (without options) (m) : ~ 750 kg / ~1200 kg (FJ+)
Quantity water tank : Max 400 l / Max. 550 l (FJ+)
Supply medium : Water
Maximum temperature medium : 60 °C
Standard colours : Yellow/gray or white/gray
Type tyre : 155R13C 89/91N
Recommended tyre tension : 4,5 bar
Total length high-pressure hose : 40-80 m
Diameter high-pressure hose : 1/2”
Total length supply hose : 35 m
Diameter supply hose : 3/4”-5/8”
Place type plate :
Place chassis number :
Quantity oil tank : 5,5 l
Supply medium oil tank : Hydraulic oil HESTIA 46
Sound level and measure position : see chapter 12 Appendix page: 65
Year of construction (month/year) : 01/18
For more data FlexJet+ see chapter 11.8 COC page: 69

01/18 10
3.2 Engine
Description (symbol) Unit
Type : Vanguard Briggs & Stratton Model
350400
Number of cylinders : 2
Bore x stroke (d x l) : 72 x 70 mm
Displacement (V) : 570 cm3(0,57 . 10-6m3)
Power (P) : 13,4 kW (18 PK) at 3600 1/min
Fuel : Normal of unleaded petrol (Euro 95)
Quantity fuel tank (V) : 13 l (13 . 10-6m3)
Cooling : Air cooled
Weight (m) : 33,3 kg
Battery (U,I) : 12 V, 45 A
Oil : 10W30 API/SF-CC or better
Quantity oil : 1,7 l (1,7 . 10-6m3)
Dimensions (l x b x h) : 331 x 406 x 439 mm
Type : Honda GX630
Engine type : Air cooled 4-stroke OHV
Bore x Stroke : 78 x 72 mm
Displacement : 688 CC
Compression ratio : 9.3:1
Power : 20.2 PK (15.1kW)/ 3,600 rpm
Starting system : Electric
Oil capacity : 2,2 litters
Battery : 12 V, 45 A
Oil : 10W30 API/SF-CC
Dimensions (l x b x h) : 405 x 410 x 438 mm
Dry weight : 44,4 kg
Type : Honda GX690
Engine type : Air cooled 4-stroke OHV
Bore x Stroke : 78 x 72 mm
Displacement : 688 CC
Compression ratio : 9.3:1
Power : 22.4 PK (16.5kW)/ 3,600 rpm
Starting system : Electric
Oil capacity : 2,2 litters
Battery : 12 V, 45 A
Oil : 10W30 API/SF-CC
Dimensions (l x b x h) : 429 x 450 x 438 mm
Dry weight : 45,3 kg
For more information concerning the engine you can find it in the book deliv-
ered with this machine.

01/18 11
3.3 Pump
Description (symbol) Unit
Type : Speck P30
Number of plungers : 3
Number of valves : 6
Number of revolutions (n) : 1420 min-1
Maximum pressure (p) : See type plate on frame
Maximum output (V/t) : See type plate on frame
Oil : GX 80W90
Quantity : 0,7 l (0,7 . 10-6m3)
Weight (m) : 19 kg
Dimensions (l x b x h) : 342 x 282 x 140 mm
Maximum water temperature (T) : 70 °C (343,15 K)
Type : Speck P41
Number of plungers : 3
Number of valves : 6
Number of revolutions (n) : 1200 min-1
Maximum pressure (p) : See type plate on frame
Maximum output (V/t) : See type plate on frame
Oil : GX 80W90
Quantity (V) : 1 l (1,0 . 10-6m3)
Weight (m) : 30 kg
Maximum water temperature (t,T) : 80 °C (353,15 K)
Type : Speck NP25
Number of plungers : 3
Number of valves : 6
Number of revolutions (n) : 1450 min-1
Maximum pressure (p) : See type plate on frame
Maximum output (V/t) : See type plate on frame
Oil : GX 80W90
Quantity (V) : 0,9 l (0,9 . 10-6m3)
Weight (m) : 17 kg
Maximum water temperature (t,T) : 70 °C (353,15 K)
For more information concerning the pump, you can find it in the pump appen-
dix delivered with this machine.

01/18 12

01/18 13
4CONSTRUCTION
This machine contains the following main parts:
1. Tool box
2. Water tank
3. Opening water tank
4. Reel with high-pressure hose
5. Reel with supply hose
6. Valve supply reel
7. High-pressure (HP)-valve
8. Machine cover
9. Control box
10. Pressure regulator
11. Pressure gauge
12. Water filter
13. Supply valve water filter
14. Drain valve
15. Engine
16. Pump
17. Nose wheel support
18. Swing nose wheel support
19. Tow bar
20. Coupling
21. Emergency stop
22. Fuel tank
23. Level indicator fuel tank
24. Battery
19 17
8415
2
20 18

01/18 14
2
1 5
12 14
7 48
10 21
22 45
2
10
1615
23

01/18 15
24 14 1312 10 11 21
7
24
3 1
6

01/18 16