Pronovost P-509-60 User manual

Dump TrailersDump Trailers

Dump Trailers

ModelsModels

Models

P-509-60P-509-60

P-509-60 P-511-60P-511-60

P-511-60P-511-60

P-511-60

P-50711/4EP-50711/4E

P-50711/4E

No. C1402No. C1402

No. C1402 01/9901/99

01/9901/99

01/99

OPERATOR'S / PARTSOPERATOR'S / PARTS

OPERATOR'S / PARTS

MANUALMANUAL

MANUAL

Printed in Canada.

TABLE OF CONTENTS

- 3 -

Section Item Page

1 Introduction ................................................................................................................ 5

2 Safety .......................................................................................................................... 6

General Safety .................................................................................................. 6

Safety in Operation........................................................................................... 6

Safety with Maintenance .................................................................................. 7

Safety in Transport ........................................................................................... 7

Safety in Storage............................................................................................... 7

3 Decals .......................................................................................................................... 8

Safety Decals .................................................................................................... 8

Maintenance Decals.......................................................................................... 8

4 Start-up........................................................................................................................ 9

Basic Start-up Procedures................................................................................. 9

5 Maintenance .............................................................................................................. 10

6 Storage ....................................................................................................................... 11

7 Specifications............................................................................................................. 12

8 Parts List ................................................................................................................... 13

Dump Trailers P-509-60................................................................................. 13

Dump Trailers P-511-60................................................................................. 15

Dump Trailers P-50711/4E............................................................................. 17

Electric Hydraulic Pump P-510-PHE ............................................................. 20

Electric Circuit................................................................................................ 21

Hub H4000 ..................................................................................................... 22

Hub H5000 ..................................................................................................... 23

Cylinder 35TR20 ............................................................................................ 24

Power Pack 51536 .......................................................................................... 25

9 Torque Chart ............................................................................................................ 27

10 Warranty ................................................................................................................... 28

Figure 1

MODEL: "

SERIAL NO: "

DATE OF PURCHASE: "

INTRODUCTION

- 5 -

NOW take a moment to enter the model, serial

number and the date of purchase of your Trailer in the

space provided below.

When ordering parts from your Dealer, please refer to

these numbers for a fast and efficient service. Use

PRONOVOST parts for replacement.

The model and serial numbers are on the name plate

shown on Fig. 1.

Thank you for choosing PRONOVOST. We are

confident this equipment will meet your requirements

in terms of quality, performance and reliability.

This manual was prepared to assist you in the safe

operation of your new Dump Trailer. It contains

important information which will help you achieve

excellent returns with your PRONOVOST Dump

Trailer for years to come.

Please read this manual before operating your Trailer

and keep it for future reference.

Before using this equipment, you or any other person

who will be using it must familiarize yourself with the

safety recommendations, the operating and safety

instructions. Please read carefully and be sure to

understand and follow all recommendations and

procedures.

In this manual, the right and left sides are identified

while standing at the rear end of the equipment and

facing it.

If you require additional information on your Dump

Trailer, please contact your PRONOVOST Dealer.

CONGRATULATIONS! 1

WHEN YOU SEE THIS SYMBOL

SAFETY

- 6 -

ATTENTION!

BE ALERT

YOUR SAFETY IS INVOLVED

This symbol "SAFETY ALERT" is used in this

manual and on the safety decals on the Trailer. It

warns you of the possibility of danger. Carefully read,

understand and follow all safety recommendations

before operating the equipment.

1) Careful operation is the best assurance against

accidents. Carefully read this manual and follow

all recommendations before operating this

equipment. It is the owner’s responsibility to

make sure that anyone who will operate the Trailer

will read this manual before operating the

equipment.

2) Do not modify the equipment. Any non

authorized modification may affect the efficiency

and/or safety of the equipment.

3) Never operate the equipment with defective parts

or if damaged in any way. Have it repaired before

using it.

4) Make sure all fasteners are in place and properly

secured or tightened. Refer to torque chart on

page 27.

GENERAL SAFETY

5) Hydraulic fluids under pressure can damage your

skin. Do not use your hands to locate a leak.

SAFETY IN OPERATION

1) WARNING! Do not overload your trailer, do not

exceed the load capacity indicated in the

specifications on page 12.

2) Be sure there are no obstructions around the

equipment and that no one stands near the

equipment when in use.

3) Do not operate an engine in a confined or non

ventilated area.

4) Do not perform any adjustments, cleaning, main-

tenance or repairs with the engine running on the

towing vehicule. Preferably remove the key from

the ignition.

5) Be careful when backing-up, make sure you have

good visibility.

6) Do not forget to unlock the proper panel before

dumping.

7) Always travel at a safe operating speed following

regulations and common sense. In the case of

agricultural service tires, follow the manufacturer's

specified safe speed. The road speed should be

such as to maintain full control over steering and

braking.

SAFETY (cont'd)

- 7 -

SAFETY WITH MAINTENANCE

1) Perform maintenance according to

recommendations contained in this manual.

2) Before performing any work under the raised

platform, always install the safety support

provided.

3) If the trailer is hooked up to the tractor while

performing maintenance work, make sure the

engine is not running and preferably remove the

ignition key.

SAFETY IN TRANSPORT

1) On public roads, use proper safety lights and

check local regulations.

2) Be alert while driving on the road. Never carry

passengers.

SAFETY IN STORAGE

1) If the trailer is to be stored for a certain period of

time, install wooden blocks under the axles. THIS

WILL AVOID ANY ACCIDENTAL CRUSHING

OF ANIMALS OR ANYONE WHO COULD

CRAWL UNDER THE EQUIPMENT.

DECALS

SAFETY DECALS

The safety decals are affixed wherever special safety

precautions are indicated. Locate them on the

equipment and read them carefully. If a decal is

damaged, lost or illegible, install a new one. The

following photos indicate where each one must be

installed.

- 8 -

Figure 2

Decal A Part no.: A110

Figure 3

MAINTENANCE DECALS

The maintenance decals indicate the points requiring

lubrication. Refer to maintenance section for more

details.

Figure 5 Part no.: A 106

Figure 4 Part no.: A 105

START-UP

- 9 -

BASIC START-UP PROCEDURES

1) Lubricate all grease fittings with a good quality

multiuse grease.

2) Lubricate panel release mechanism, front and rear

with good quality oil.

3) Adjust tire pressure to manufacturer's

specifications.

4) Install wheels on hubs.

5) Install panels. 4

6) Install all hydraulic hoses and fittings compatible

with your equipment.

7) Verify for adequate tightness of all fastening

devices. Refer to torque chart on page 27.

8) Operate the hydraulic system a few times, raising

and lowering the platform in order to remove any

trapped air in the system. Then check the oil level

in the tractor's hydraulic oil reservoir.

9) Do not forget to unlock the proper panel before

dumping.

MAINTENANCE

5) Lubricate panel release mechanism, front and rear,

every 20 hours of operation.

6) Check tire pressure every 50 hours of operation,

adjust according to manufacturer's

recommendation indicated on the tires.

7) Open, clean and lubricate wheel bearings once a

year.

8) Check all nuts and bolts once a year. If necessary

use torque chart on page 27.

- 10 -

Before performing any work under the raised

platform, always install the safety support

provided.

1) Wipe off all grease fittings with a clean cloth

before adding grease in order to avoid injecting

dirt or sand.

2) Repair or replace damaged grease fittings.

3) Lubricate all grease fittings every 20 hours of

operation.

4) Check all bolts on wheels after first 5 hours of

operation and then every 50 hours of operation.

STORAGE

1) Store in a cool, dry place.

2) Install wooden blocks under the axles to keep the

tires off the ground and cover them if left exposed

to the sun.

3) Keep all piston rods in the retracted position. This

will assure better protection against the elements.

4) Clean your trailer.

5) Thoroughly inspect all parts of the trailer. Replace

or repair worn or defective parts.

6) Touch-up or repaint if necessary.

7) Lubricate all points before storage.

- 11 -

SPECIFICATIONS

- 12 -

SERVICE AGRICULTURAL AGRICULTURAL HIGHWAY

MODEL P-509-60 P-511-60 P-50711/4E

Load capacity 8000 lbs / 3632 kg 10000 lbs / 4540 kg 7000 lbs / 3178 kg

Width x length interior of box in/mm 71 x 105 / 1803 x 2667 71 x 105 / 1803 x 2667 71 x 105 / 1803 x 2667

Thickness of floor 3/16" / 4.78 mm 3/16" / 4.78 mm 3/16" / 4.78 mm

Side panel height 12G* 14" / 356 mm 14" / 356 mm 14" / 356 mm

Front/back panel height 12G* 19" / 483 mm 19" / 483 mm 19" / 483 mm

Platform height 33" / 838 mm 33" / 838 mm 33" / 838 mm

Overall lenght 147" / 3734 mm 147" / 3734 mm 147" / 3734 mm

Overall width 76 1/4" / 1937 mm 76 1/4" / 1937 mm 76 1/4" / 1937 mm

Overall height 60" / 1524 mm 60" / 1524 mm 60" / 1524 mm

Free height / maximum lift 14" / 356 mm 14" / 356 mm 14" / 356 mm

Thread width 60" / 1524 mm 60" / 1524 mm 61 1/2" / 1562 mm

Dumping angle (back) 47° 47° 47°

Dumping angle (2 sides) - - - - - -

Central unloading hatch option option option

Axle single tandem double

Suspension - - - - Springs

Hubs 6 bolts 6 bolts 5 bolts

Hub capacity 5000 lbs / 2270 kg 4000 lbs / 1816 kg 1750 lbs / 795 kg

Spindles 2" / 51 mm 1 3/4" / 44 mm - -

Wheels 2 4 4

Wheels dimensions 15 x 8 x 6 15 x 6 x 6 14 x 6 x 5

Tires (standards) 11L15 (8 plys) 11L15 (8 plys) ST205/75R14 (6 plys)

Hitch: clevis/swivel standard standard option

Hitch: ball coupler 2 5/16" / 59 mm option option standard

Electric brakes - - - - standard

Security chain option option standard

Electric power pack option option option

Battery 12V option option standard

Light system (12 V) - - - - standard

Oil / volume required - - - - - -

Cylinder 2 double acting 2 double acting 1 double acting

Hitch weight (empty) 135 lbs / 61 kg 135 lbs / 61 kg 125 lbs / 57 kg

Total weight 1815 lbs / 824 kg 1890 lbs / 858 kg 1925 lbs / 875 kg

Design and specifications subject to change without notice. * Removables.

DUMP TRAILER P-509-60

- 13 -

170-01471

- 14 -

DUMP TRAILER P-509-60

REF. PART # DESCRIPTION QTY

1 120-01141 Main frame ............................................................................................................1

2 110-09111 Cross-beam ............................................................................................................1

3 150-00311 Axle 2" ø (welded) .................................................................................................. 2

4 51441 Complete hub assembly H-5000 ............................................................................... 2

5 PN11L15 Tire 11L15 8-plys with tube ..................................................................................... 2

6 R1586 Rim 15" x 8" - 6 holes ............................................................................................. 2

7 Std. Bolt 1/2" NC x 1 1/2" lg + nylon locknut .................................................................. 8

8 Std. Grease fitting 1/4" - 28 straight ................................................................................ 3

9 Std. Bolt 1/2" NC x 3" lg + nylon locknut ........................................................................ 11

10 Std. Bolt 5/8" x 2 1/2" lg + nylon locknut ........................................................................ 1

11 160-04721 Safety prop ............................................................................................................ 1

12 110-08971 Clevis 1" ø x 5 1/4" lg ............................................................................................. 2

13 Std. Cotter pin 3/16" x 2" lg ........................................................................................... 2

14 160-04741 Ring ...................................................................................................................... 1

15 110-08991 Swivel hitch ........................................................................................................... 1

16 51490 Jack 3000 lbs ........................................................................................................ 1

17 51408 Pin for jack .............................................................................................................1

18 190-00651 Hose 3/8" x 170" lg + 2 fittings 6U-108 .................................................................. 1

19 190-00661 Hose 3/8" x 158" lg + 2 fittings 6U-108 .................................................................. 1

20 C3409x8 Elbow 90° x 1/2" NPT - MF ..................................................................................... 1

21 Std. Hitch pin clip 3/16" ................................................................................................. 4

22 150-01841 Clevis pin 1" ø x 3 1/8" lg ....................................................................................... 2

23 35TR20 Cylinder 35TR20 ..................................................................................................... 1

24 150-01831 Pin 1/2" ø x 1 1/4" lg .............................................................................................. 1

25 110-08981 Lever for rear panel locking mechanism ...................................................................... 1

26 160-04731 Spacer 33/64" i.d. x 27/32" o.d. x 1/2" lg ................................................................. 2

27 Std. Bolt 1/2" NC x 1" lg + lock washer .......................................................................... 2

28 Std. Bolt 3/8" NC x 2 1/2" lg + nylon locknut & flat washer .............................................. 4

29 51583 Ring for side panel lock (welded) ............................................................................... 4

30 120-01721 Rear panel with grain door ........................................................................................ opt.

31 110-09071 Standard rear panel ................................................................................................. 1

32 110-02761 Left rear stake ........................................................................................................ 1

33 110-02751 Right rear stake ...................................................................................................... 1

34 110-09091 Side panel .............................................................................................................. 2

35 51584-D Side panel lock (R.H.) (welded) ................................................................................. 2

36 51584-G Side panel lock (L.H.) (welded) .................................................................................. 2

37 110-09081 Front panel ............................................................................................................. 1

38 120-01661 Platform ................................................................................................................ 1

39 Std. Bolt 1/2" NC x 2" lg + nylon locknut ........................................................................ 1

40 130-09991 Rear panel lock ....................................................................................................... 1

41 51435 Yoke 1/2" NF + nut 1/2" NF + clevis pin 1/2" ø x 1 3/4" lg & cotter

pin 1/8" x 3/4" lg ................................................................................................... 1

42 110-03711 Rod 1/2" for rear panel lock ..................................................................................... 1

REF.

1 1

2 1

3 1

9 1

10 1

13 1

14 1

16 1

18 1

20 1

21 1

22 1

24 1

26 1

27 1

28 1

29 1

33 1

34 1

35 1

36 1

DUMP TRAILER P-511-60

- 15 -

170-01461

DUMP TRAILER P-511-60

- 16 -

REF. PART # DESCRIPTION QTY

1 120-01141 Main frame ............................................................................................................1

2 110-09001 Left tandem frame (up tp serial # 6170) ..................................................................... 1

2 110-11412 Left tandem frame (from serial # 6171 and up) ........................................................... 1

3 160-01091 Brass bushing 1 3/4" i.d. x 2" o.d. x 2" lg ................................................................. 4

4 Std. Grease fitting 1/4" - 28 straight ................................................................................ 5

5 110-09002 Right tandem frame (up to serial # 6170) ................................................................... 1

5 110-11411 Right tandem frame (from serial # 6171 and up) ......................................................... 1

6 150-01851 Axle 1 3/4" ø x 11 9/16" lg (welded) (up to serial # 6170) .......................................... 4

6 150-02281 Axle 1 3/4" ø x 12 1/4" lg (welded) (from serial # 6171 and up) ................................... 4

7 Std. Bolt 1/2" NC x 3" lg + nylon locknut ........................................................................ 13

8 110-00011 Pin for tandem 1 3/4" ø x 15 1/4" lg ......................................................................... 2

9 51503 Complete hub assembly H-4000 ............................................................................... 4

10 110-09011 Right tandem assembly (up to serial # 6170) .............................................................. 1

10 110-11413 Right tandem assembly (from serial # 6171 and up) .................................................... 1

NI* 110-09012 Left tandem assembly (up to serial #6170) ................................................................. 1

NI* 110-11414 Left tandem assembly (from serial # 6171 and up) ...................................................... 1

11 PN-9.5L15 Tire 9.5L15 - 8 plys with tube (up to serial #6170) ..................................................... 4

11 PN-11L15 Tire 11L15 - 8 plys with tube (from serial # 6171 and up) ............................................ 4

12 R1566 Rim 15" x 8" - 6 holes (up to serial #6170) ................................................................ 4

12 R1586 Rim 15" x 8" - 6 holes (from serial # 6171 and up) ..................................................... 4

13 Std. Bolt 1/2" NC x 1 1/2" lg + nylon locknut .................................................................. 8

14 110-09061 Cross-beam (up to serial #6170) ............................................................................... 1

14 110-11571 Cross-beam (from serial # 6171 and up) .................................................................... 1

15 Std. Bolt 5/8" NC x 2 1/2" lg + nylon locknut .................................................................. 1

16 160-04721 Safety prop ............................................................................................................ 1

17 110-08971 Clevis pin 1" ø x 5 1/4" lg ....................................................................................... 2

18 Std. Cotter pin 3/16" x 2" lg ........................................................................................... 2

19 160-04741 Ring ...................................................................................................................... 1

20 110-08991 Swivel hitch ........................................................................................................... 1

21 51490 Jack 3000 lbs ........................................................................................................ 1

22 51408 Pin for jack .............................................................................................................1

23 190-00651 Hose 3/8" x 170" lg + 2 fittings 6U-108 .................................................................. 1

24 190-00661 Hose 3/8" x 158" lg + 2 fittings 6U-108 .................................................................. 1

25 C3409x8 Elbow 90° x 1/2" NPT - MF ..................................................................................... 1

26 Std. Hitch pin clip 3/16" ................................................................................................. 4

27 150-01841 Clevis 1" ø x 3 1/8" lg ............................................................................................. 2

28 35TR20 Cylinder 35TR20 ..................................................................................................... 1

29 150-01831 Pin 1/2" x 1 1/4" lg .................................................................................................1

30 110-08981 Lever for rear panel locking mechanism ...................................................................... 1

31 160-04731 Spacer 33/64" i.d. x 27/32" o.d. x 1/2" lg ................................................................. 2

32 Std. Bolt 1/2" NC x 1 " lg + lock washer ......................................................................... 2

33 Std. Bolt 3/8" NC x 2 1/2" lg + nylon locknut & flat washer .............................................. 4

34 51583 Ring for side panel lock (welded) ............................................................................... 4

35 120-01721 Rear panel with grain door ........................................................................................ opt.

36 110-09071 Standard rear panel ................................................................................................. 1

37 110-02761 Left rear stake ........................................................................................................ 1

38 110-02751 Right rear stake ...................................................................................................... 1

39 110-09091 Side panel .............................................................................................................. 2

40 51584-D Side panel lock (R.H.) (welded) ................................................................................. 2

41 51584-G Side panel lock (L.H.) (welded) .................................................................................. 2

42 110-09081 Front panel ............................................................................................................. 1

43 120-01661 Platform ................................................................................................................ 1

44 Std. Bolt 1/2" NC x 2"lg + nylon locknut ......................................................................... 1

45 130-09991 Rear panel lock ....................................................................................................... 1

46 51435 Yoke 1/2" NF + nut 1/2" NF + clevis pin 1/2" ø x 1 3/4" lg & cutter

pin 1/8" x 3/4" lg ................................................................................................... 1

47 110-03711 Rod 1/2" for rear panel lock ..................................................................................... 1

NI*= Not illustrated

DUMP TRAILER P-50711/4E

- 17 -

170-01661

DUMP TRAILER P-50711/4E

- 18 -

RÉF. # DE PIÈCE DESCRIPTION QTE

1 120-01141 Main frame for P-50711/4E ...................................................................................... 1

2 110-10541 Highway running gear support for P-511 .................................................................... 1

3 51600 Spring ................................................................................................................... 4

4 51599 Spring back plate .................................................................................................... 4

5 Std. "U" bolt 1/2" - 20 x 3" x 7" + 2 nylon locknut .......................................................... 8

6 110-11521 Road axle with hub and brakes (source locally) ........................................................... 2

7 56602 Pivot .....................................................................................................................2

8 56601 Pivot plates ............................................................................................................ 8

9 Std. Bolt 9/16" NC x 3" lg + nylon locknut ...................................................................... 14

10 Std. Bolt 1/2" NC x 1 1/2" lg + nylon locknut .................................................................. 6

11 PN-2057514 Tire P205/75R14 .................................................................................................... 4

12 R-145.55 Rim 14 x 5.5 - 5 bolts ............................................................................................. 4

13 32228 Left rear flasher with light for licence plate ................................................................. 1

14 32229 Right rear flasher .................................................................................................... 1

15 Std. Bolt 5/8" NC x 2 1/2" lg + nylon locknut .................................................................. 1

16 160-04721 Safety prop ............................................................................................................ 1

17 110-08971 Clevis pin 1"dia. x 5 1/4" lg ..................................................................................... 2

18 Std. Cutter pin 3/16" dia. x 2" lg ..................................................................................... 2

19 160-04741 Ring ...................................................................................................................... 1

20 110-06552 Ball hitch 2 5/16" ...................................................................................................1

20 110-08991 Swivel hitch ........................................................................................................... opt.