Toro WORKMAN GTX 07131 User manual

FormNo.3407-523RevB
Workman®GTXElectricUtility
Vehicle
ModelNo.07131—SerialNo.316000001andUp
ModelNo.07131TC—SerialNo.316000001andUp
ModelNo.07137—SerialNo.316000001andUp
ModelNo.07137TC—SerialNo.316000001andUp
ModelNo.07139—SerialNo.316000001andUp
ModelNo.07139TC—SerialNo.316000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3407-523*B

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
BottomofSeatAssemblyShown
1.Modelandserial-numberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
Supervisor’sResponsibilities.....................................4
BeforeOperating....................................................4
Operation...............................................................4
HandlingandServicingBatteries...............................7
Maintenance...........................................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................11
1InstallingtheSteeringWheel..................................11
2CheckingtheFluidLevelsandTirePressure.............11
3ReadingtheManualandViewingtheSafety
TrainingMaterial................................................12
ProductOverview.........................................................13
Controls...............................................................14
Specications........................................................17
Attachments/Accessories........................................17
Operation....................................................................18
ThinkSafetyFirst...................................................18
OperatingtheCargoBox.........................................18
UsingtheRearCargo-Box-AccessoryMount..............20
PerformingPre-StartingChecks...............................21
CheckingtheTirePressure......................................21
UnderstandingandUsingtheBatterySystem..............21
StoppingtheMachine.............................................23
ParkingtheMachine...............................................23
BreakinginaNewMachine......................................23
LoadingtheCargoBox...........................................23
TransportingtheMachine........................................24
TowingtheMachine...............................................24
TowingaTrailer.....................................................25
Maintenance.................................................................26
RecommendedMaintenanceSchedule(s)......................26
DailyMaintenanceChecklist....................................27
PremaintenanceProcedures........................................27
MaintainingtheMachineunderSpecialOperating
Conditions.........................................................27
PreparingtoMaintaintheMachine............................28
LiftingtheMachine................................................28
AccessingtheHood................................................29
RemovingtheSeatAssembly....................................29
InstallingtheSeatAssembly.....................................29
Lubrication...............................................................30
GreasingtheMachine.............................................30
GreasingtheFrontWheelBearings...........................30
ElectricalSystemMaintenance....................................33
MaintainingtheBatteries.........................................33
ReplacingtheFuses................................................36
MaintainingtheHeadlights......................................37
DriveSystemMaintenance.........................................39
MaintainingtheTires..............................................39
AdjustingtheFrontWheelToe-in.............................39
CheckingtheTransaxle-FluidLevel...........................40
ChangingtheTransaxleFluid...................................40
BrakeMaintenance....................................................41
CheckingtheParkingBrake.....................................41
AdjustingtheParkingBrake.....................................41
CheckingtheBrake-FluidLevel................................41
InspectingtheBrakes..............................................42
ReplacingtheServiceandParking-Brake
Pads..................................................................42
ChangingtheBrakeFluid........................................42
ChassisMaintenance..................................................42
AdjustingtheCargo-BoxLatches..............................42
Cleaning...................................................................43
WashingtheMachine..............................................43
Storage........................................................................43
BatteryStorage......................................................43
Troubleshooting...........................................................44
3

Safety
Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentionto
thesafety-alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theinstructionmayresultinpersonalinjuryordeath.
ThemachinemeetstherequirementsofSAEJ2258.
Important:ForCErequiredregulatorydata,refertothe
DeclarationofConformitysuppliedwiththemachine.
SafeOperatingPractices
Important:Thismachineisdesignedprimarilyasan
off-roadmachineandisnotintendedforextensiveuse
onpublicroads.
Whenusingthemachineonpublicroads,followall
trafcregulationsanduseanyadditionalaccessories
thatmayberequiredbylaw,suchaslights,turn
signals,slow-movingvehicle(SMV)signs,andothers
asrequired.
Thismachinewasdesignedandtestedtooffersafeservice
whenoperatedandmaintainedproperly.Althoughhazard
controlandaccidentpreventionaredependentuponthe
designandcongurationofthemachine,thesefactorsare
alsodependentupontheawareness,concern,andproper
trainingoftheoperator,maintenance,andstorageofthe
machine.Improperuseormaintenanceofthemachinecan
resultininjuryordeath.
Thismachinehasadifferentfeelthanwhatdriversexperience
withpassengercarsortrucks.Sotaketimetobecomefamiliar
withyourmachine.
Notalloftheattachmentsthatadapttothemachine
arecoveredinthismanual.SeethespecicOperator’s
Manualprovidedwitheachattachmentforadditionalsafety
instructions.
Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:
Supervisor’sResponsibilities
Makesurethattheoperatorsarethoroughlytrainedand
familiarwiththeOperator’sManualandalllabelsonthe
machine.
BeforeOperating
•Thismachineisdesignedtocarryonlyyou,theoperator,
and1passengerintheseatprovidedbythemanufacturer.
Nevercarryanyotherpassengersonthemachine.
•Becomefamiliarwiththecontrolsandknowhowtostop
themachinequickly.
•Neveroperatethemachinewhentired,ill,orunderthe
inuenceofdrugsoralcohol.
•Wearsubstantial,slip-resistantshoes.Donotwear
loose-ttingclothing,tiebacklonghair,anddonotwear
jewelry.
•Wearingsafetyglasses,safetyshoes,andlongpantsare
requiredbysomelocalregulations.
•Neverallowchildrentooperatethemachine.Never
allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperatethis
machine.
•Alwaysbeawareofwherebystandersare.
•Keepallshields,safetydevicesanddecalsinplace.Ifa
shield,safetydeviceordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.
•Avoiddrivingwhenitisdark,especiallyinunfamiliar
areas.Ifyoumustdrivewhenitisdark,usetheheadlights.
•Beforeoperatingthemachine,alwayscheckallpartsof
themachineandanyattachments.Ifsomethingiswrong,
stopusingmachine.Makesurethattheproblemis
correctedbeforemachineorattachmentisoperatedagain.
•Operatethemachineonlyoutdoorsorinawell-ventilated
area.
Operation
•Theoperatorandpassengershouldremainseated
wheneverthemachineisinmotion.Theoperator
shouldkeepbothhandsonthesteeringwheel,whenever
possible,andthepassengershouldusethehandholds
provided.Keeparmsandlegswithinthemachinebody
atalltimes.
•Driveslowerandturnlesssharplywhenyouarecarrying
apassenger.Rememberyourpassengermaynotbe
expectingyoutobrakeorturnandmaynotbeready.
Nevercarrypassengersintheboxoronattachments.
•Neveroverloadthemachine.Thenameplate(located
undertheseatassemblyontherearpanel)showstheload
limitsforthemachine.Neveroverllattachmentsor
exceedthemaximumgrossvehicleweight(GVW).
•Failuretooperatemachinesafelymayresultinan
accident,tipoverofthemachine,andseriousinjuryor
death.Drivecarefully.Topreventtippingorlossof
control,takethefollowingprecautions:
–Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.
4

–Watchforholesorotherhiddenhazards.
–Donotoperatethemachineonaslopethatexceeds
18°or32.5%gradient.Usecautionwhenoperating
themachineonaslope.Normally,travelstraightup
anddownslopes.Reducespeedwhenmakingsharp
turnsorwhenturningonhillsides.Avoidturningon
hillsideswheneverpossible.
–Useextracautionwhenoperatingthemachineon
wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimeincreaseswithafullload.
–Avoidsuddenstopsandstarts.
–Donotattemptsharpturnsorabruptmaneuversor
otherunsafedrivingactionsthatmaycausealossof
controlofthemachine.
–Whendumping,donotletanyonestandbehind
machineanddonotdumptheloadonanyone’sfeet.
–Keepallbystandersaway.Beforebackingup,lookto
therearandensurethatnooneisbehindthemachine.
Backupslowly.
–Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofwaytopedestriansandother
machines.Alwayssignalyourturnsorstopearly
enoughsootherpersonsknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.
–Neveroperatethemachineinornearanareawhere
thereisdustorfumesintheairwhichareexplosive.
Theelectricalandexhaustsystemsofthemachinecan
producesparkscapableofignitingexplosivematerials.
–Alwayswatchoutforandavoidlowoverhangssuch
astreelimbs,doorjambs,overheadwalkways,etc.
Makesurethereisenoughroomoverheadtoeasily
clearthemachineandyourhead.
–Ifyouareeverunsureaboutthesafeoperationofthe
machine,stopyourworkandaskyoursupervisor.
•Beforegettingofftheseat:
–Stopthemovementofthemachine.
–Lowerthebed.
–Engagetheparkingbrake.
–Removethekey.
•Ifthemachineevervibratesabnormally,stopthemachine
immediately,andwaitforallmotiontostopandinspect
fordamage.Repairalldamagebeforeresumingoperation.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
SpecialOperationwiththe
Multi-PassengerKitInstalled
•Withthemulti-passengerkitinstalled,youmustaccount
fortheextrapassengerscontributingtotheoverallgross
vehicleweight(GVW)ofthemachine.
•Ifyouhavealoadinthecargobox,ensurethatyoudo
notexceedthecapacityofthemachinebyhavingtoo
manypassengers.
•Passengersshouldsitinthedesignatedseatingpositions
only.Donotallowpassengerstositinthecargobox.
•Theoperatorandpassengersshouldremainseated
wheneverthemachineisinmotion.
•Additionalmachinelengthresultsinalargerturnradius,
soallowmorespacetomaneuver.
Braking
•Slowdownthemachinebeforeyouapproachanobstacle.
Thisgivesyouextratimetostoporturnaway.Hittingan
obstaclecaninjureyouandyourpassenger.Inaddition,it
candamagethemachineanditscontents.
•Grossvehicleweight(GVW)hasamajorimpactonyour
abilitytostopand/orturn.Heavyloadsandattachments
makethemachinehardertostoporturn.Theheavierthe
load,thelongerittakestostop.
•Decreasethespeedofthemachineifthecargoboxhas
beenremovedandthereisnoattachmentinstalledon
themachine.Thebrakingcharacteristicschangeandfast
stopsmaycausetherearwheelstolockup,whichaffects
thecontrolofthemachine.
•Turfandpavementaremuchmoreslipperywhentheyare
wet.Itcantake2to4timeslongertostopthemachine
onwetsurfacesasondrysurfaces.Ifyoudrivethrough
deep-standingwaterandgetthebrakeswet,theywillnot
workwelluntiltheyaredry.Afterdrivingthroughwater,
youshouldtestthebrakestomakesurethattheywork
properly.Iftheydonot,driveslowlyonalevelground
whileputtinglightpressureonthebrakepedal.Thisdries
outthebrakes.
5

OperatingonHills
WARNING
Operatingthemachineonahillmaycausetipping
orrollingofthemachine,orthebatteriesmayrun
lowandyoucouldloseheadwayonthehill.This
couldresultinpersonalinjury.
•Donotoperatethemachineonexcessivelysteep
slopes.
•Donotacceleratequicklyorslamthebrakes
whenbackingdownahill,especiallywithaload.
•Ifthebatteriesrunloworyoubegintolose
headwaywhileclimbingahill,graduallyapply
thebrakesandslowlybackstraightdownthe
hill.
•Operatethemachineslowlyonahillanduse
caution.
•Avoidturningonahill.
•Reduceyourloadandthespeedofthemachine.
•Avoidstoppingonhills,especiallywithaload.
Taketheseprecautionswhenoperatingthemachineonahill:
•Slowthemachinedownbeforestartingupordownahill.
•Ifthebatteriesrunloworyoubegintolosemomentum
whileclimbingahill,graduallyapplythebrakesandslowly
backthemachinestraightdownthehill.
•Turningwhiletravelingupordownhillscanbedangerous.
Ifyouhavetoturnwhileonahill,doitslowlyand
cautiously.Nevermakesharporfastturns.
•Heavyloadsaffectstability.Reducetheweightofthe
loadandyourgroundspeedwhenoperatingonhillsorif
theloadhasahighcenterofgravity.Securetheloadto
thecargoboxofthemachinetopreventtheloadfrom
shifting.Takeextracarewhenhaulingloadsthatshift
easily(liquid,rock,sand,etc.).
•Avoidstoppingonhills,especiallywithaload.Stopping
whilegoingdownahilltakeslongerthanstoppingon
levelground.Ifyoumuststopthemachine,avoidsudden
speedchanges,whichmayinitiatetippingorrollingof
themachine.Donotslamonthebrakeswhenrolling
backward,asthismaycausethemachinetooverturn.
OperatingonRoughTerrain
Reducethegroundspeedofthemachineandloadcarriedin
themachinewhenoperatingonroughterrain,unevenground,
andnearcurbs,holes,andothersuddenchangesinterrain.
Loadsmayshift,causingthemachinetobecomeunstable.
WARNING
Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.
•Reduceyourspeedwhenoperatingonrough
terrainandnearcurbs.
•Gripthesteeringwheellooselyaroundthe
perimeter,keepingthumbsupandoutofthe
wayofthesteeringwheelspokes.
LoadingandDumping
•Donotexceedtheratedweightcapacityofthemachine
whenoperatingitwithaloadinthecargobox,when
towingatrailer,orboth;refertoSpecications(page17).
•Usecautionwhenoperatingthemachineonahillsideor
onroughterrain,particularlywithaloadinthecargobox
orwhentowingatrailerorboth.
•Beawarethatthestabilityandcontrolofthemachine
arereducedwhentheloadinthecargoboxispoorly
distributed.
•Carryingoversizedloadsinthecargoboxchangesthe
stabilityofthemachine.
•Thesteering,braking,andstabilityofthemachineare
affectedwhencarryingaloadwheretheweightofthe
materialcannotbeboundtothemachine,suchasthe
liquidinalargetank.
WARNING
Theweightoftheboxmaybeheavy.Handsor
otherbodypartscouldbecrushed.
–Keepyourhandsandotherbodypartsaway
whenloweringthebox.
–Donotdumpmaterialsonbystanders.
•Neverdumpaloadedcargoboxwhilethemachineis
sidewaysonahill.Thechangeinweightdistributionmay
causethemachinetooverturn.
•Whenoperatingwithaheavyloadinthecargobox,
reduceyourspeedandallowforsufcientbraking
distance.Donotsuddenlyapplythebrakes.Useextra
cautiononslopes.
•Beawarethatheavyloadsincreaseyourstoppingdistance
andreduceyourabilitytoturnquicklywithouttipping
over.
•Therearcargospaceisintendedforloadcarrying
purposesonly,notforpassengers.
6

HandlingandServicing
Batteries
•Toreducethepotentialforre,keepthebatteriesand
motorareafreeofexcessivegrease,grass,leaves,and
accumulationofdirt.
•Alwaysdisconnectthebatterycablesbeforeservicing
anyelectricalcomponents;refertoDisconnectingthe
Batteries(page35).
Note:Disconnectingallofthebatterycablesisolates
powerfromtheelectricalsystem.
•Batteryelectrolytecontainssulfuricacid.Sulfuricacid
produceshydrogengas,which,intherightproportions,
isexplosive.
–Alwaysservice,store,andchargethemachineina
well-ventilatedarea.
–Keepsparksandopenamesawayfromthebatteries.
–Donotsmokenearthebatteries.
–Neveruseanopenametocheckthelevelorleakage
ofbatteryelectrolyte.
•Usecautionwhenhandlingandworkingaround
electrolyte.Thesulfuricacidinelectrolytecanburnskin
anddamageclothing.Furthermore,itcanbeemittedasa
gasthatcandamageyourlungs.
–Wearpropereye,hand,andfaceprotection.
–Donotleanoverthebatteriesatanytime.
–Avoidbreathinginbatteryfumes.
–Fillthebatterieswherecleanwaterisalwaysavailable
forushingtheskin.
–Ifyougetelectrolyteonyourskinoreyes,ush
theaffectedareafor20minuteswithcleanwater.
Removeacid-soakedclothing.Seekmedicalattention
immediately.
–Keepchildrenandpetsawayfromthebatteriesand
electrolyte.
•Electrolyteisverypoisonous.
–Donotdrinktheelectrolyte.
–Ifelectrolytehasbeenswallowed,andthepersonis
conscious,havethemdrinklargequantitiesofwater
immediatelytodilutetheelectrolyte.
–Donotattempttomakethemvomit.
–CallPoisonControlandgetmedicalattention
immediately.
•Whennotllingthebatteries,keepthebatteryventcaps
tightonthebatteries.Neveroperatethemachineifany
oftheventcapsaremissingordamaged.
•Whenremovingorinstallingthebatteries,donotallow
thebatteryterminalstotouchanymetalpartsofthe
machine.
•Donotallowmetaltoolstoshortbetweenthebattery
terminalsandmetalpartsofthemachine.Removeall
jewelryandwatchesbeforeservicingthebatteries.
•Donotcheckabatterychargebyplacingametalobject
acrosstheposts.Thiscausessparks,whichcancausean
explosion.
•Alwayskeepthebatteryretainersinplacetoprotectand
securethebatteries.
•Readandunderstandthecharginginstructionsbefore
chargingthebatteries;refertoChargingtheBatteries
(page33).Also,takethefollowingprecautionsand
actionswhenchargingthebatteries:
–TurnthemachinekeyswitchtoOFFbefore
connectingthechargertoapowersource.
–Useonlythebatterychargersuppliedwiththe
machinetochargethebatteries.
–Donotchargeadamagedorfrozenbattery.
–AlwaysunplugtheACpowercordfromthepower
outletbeforeunpluggingitfromthemachinecharging
receptacletoavoidsparks.
–Ifabatterygetshotwhilecharging,beginsemitting
largeamountsofgases,orspewselectrolyte,
immediatelydisconnectthechargerpowercordfrom
thepoweroutlet.Havethemachineservicedbyan
AuthorizedServiceDealerbeforeusingitagain.
Maintenance
•Beforeservicingormakingadjustmentstothemachine,
shutoffthemachine,engagetheparkingbrake,and
removethekeyfromthekeyswitchtopreventaccidental
startingofthemachine.
•Neverworkunderaraisedbedwithoutensuringthatthe
proprodisfullyseatedinthedetentslot.
•Tomakesurethattheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.
•Ifthemachinemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromthebatteriesandanymovingparts.
Keepeveryoneaway.
•Ifmajorrepairsareeverneededorassistanceisrequired,
contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,always
purchasegenuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadebyother
manufacturerscouldbedangerous.Alteringthismachine
inanymannermayaffecttheoperationofthemachine,
performance,durabilityoritsusemayresultininjuryor
death.SuchusecouldvoidtheproductwarrantyofThe
Toro®Company.
7

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.
99-7345
1.Warning—readtheOperator'sManual.
2.Hotsurface/burnhazard—stayasafedistancefromthe
hotsurface.
3.Entanglementhazard,belt—stayawayfrommovingparts;
keepallguardsinplace.
4.Crushinghazard,cargobox—usetheproprodtosupport
thecargobed
115-2047
1.Warning—donottouchthehotsurface.
115-7739
1.Falling,crushinghazard,bystanders—noriderson
machine.
131-8506
1.Solidlight—unitis
preparedforoperation.
2.Flashinglight—refertothe
chargermanualforthe
faultcodes.
131-8551
1.ReadtheOperator’s
Manualforfuse
information.
3.Optionalliftkit—15A
2.Horn—30A4.Mainpower—10A
131-8598
1.Maximumbedweight91
kg(200lb)
2.Maximumtrailerweight
454kg(1,000lb)
8

131-8412
1.Horn5.Off
2.Forward6.On
3.Neutral7.Turningon—1)Sitinthe
driver'sseat;2)Disengage
theparkingbrake;3)Turn
thekeyswitchtothestart
position;4)Pushdownon
thepedal.
4.Reverse8.Turningoff—1)Release
thepedal;2)Engagethe
parkingbrake;3)Turn
thekeyswitchtothestop
position;4)Removethe
keyfromthekeyswitch.
131-8411
1.Headlight—on3.Raisethebed.
2.Headlight—off4.Lowerthebed.
9

131-8527
1.Performancemode2.Ecomode
131-8495
1.Thebatteryisempty.3.Thebatteryischarged.
2.Thebatteryisalmost
charged.
4.Chargerfault;refertothe
chargermanualforthe
faultcodes.
131-8414
1.Warning—readthe
Operator'sManual.
3.Tippinghazard—drive
slowlyacrossorupslopes;
taketurnsslowly;donot
exceedspeedsof25kph
(16mph);driveslowly
whenhaulingcargo;drive
slowlyonuneventerrain.
2.Warning—receiveproper
trainingbeforeoperating
themachine.
4.Fallinghazard;severing
hazardoflimbs—donot
carrypassengersinthe
bed;donotcarryextra
passengersinbetween
theseats;donotputyour
armsorlegsoutsideofthe
machinewhileoperating.
10

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Steeringwheel1
Cover1
1Washer(1/2inch)1
Installthesteeringwheel(TCModels
only).
2Nopartsrequired–Checktheuidlevelsandtirepressure.
Operator'sManual1
PartsCatalog1
Safetytrainingmaterial1
RegistrationCard1
PredeliveryInspectionForm1
CerticateofQuality1
Key2
3
Chargercord1
ReadtheOperator'sManualandview
thetrainingmaterialbeforeoperating
themachine.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
InstallingtheSteeringWheel
Partsneededforthisprocedure:
1Steeringwheel
1Cover
1Washer(1/2inch)
Procedure
1.Ifthecoverisinstalled,removeitfromthehubofthe
steeringwheel(Figure3).
2.Removethelocknut(1/2inch)fromthesteeringshaft
(Figure3).
3.Slidethesteeringwheelandwasher(1/2inch)ontothe
steeringshaft(Figure3).
4.Securethesteeringwheeltotheshaftwiththelocknut
(1/2inch)andtightenitto27to34N·m(20to25
ft-lb).
5.Installthecoveronthesteeringwheel(Figure3).
Figure3
1.Cover4.Steeringwheel
2.Locknut(1/2inch)5.Steeringshaft
3.Washer(1/2inch)
11

2
CheckingtheFluidLevelsand
TirePressure
NoPartsRequired
Procedure
1.Checkthewaterlevelinthebatteriesbeforeoperating
themachine;refertoCheckingtheWaterLevelofthe
Batteries(page34).
2.Ensurethatthebatteriesarecharged;refertoCharging
theBatteries(page33).
3.Checkthebrake-uidlevelbeforethemachineisrst
operated;refertoCheckingtheBrake-FluidLevel
(page41).
4.Checkthetransaxle-uidlevelbeforethemachineis
rstoperated;refertoCheckingtheTransaxle-Fluid
Level(page40).
5.Checktheairpressureinthetires;refertoChecking
theTirePressure(page21).
3
ReadingtheManualand
ViewingtheSafetyTraining
Material
Partsneededforthisprocedure:
1Operator'sManual
1PartsCatalog
1Safetytrainingmaterial
1RegistrationCard
1PredeliveryInspectionForm
1CerticateofQuality
2Key
1Chargercord
Procedure
•ReadtheOperator'sManual.
•Viewthesafetytrainingmaterial.
•Fillouttheregistrationcard.
•CompletethePredeliveryInspectionForm.
•ReviewtheCerticateofQuality.
12

ProductOverview
Figure4
1.Hoodlatch3.Cargobox5.Batterycharger
2.Steeringwheel4.Towingtongue6.Cargo-boxlever
Figure5
1.Passengerhandhold3.Rearcargo-box-accessorymount
2.Parking-brakelever4.Trailerhitch
13

Controls
Figure6
1.Lightswitch7.Parking-brakelever
2.Hourmeter8.Brakepedal
3.Battery-dischargeindicator9.Acceleratorpedal
4.Hornbutton(TCmodelsonly)10.USBpowerpoint
5.Gear-shiftselector11.Status-indicatorlight
6.Keyswitch
AcceleratorPedal
Usetheacceleratorpedal(Figure6)tovarygroundspeedof
themachine.Pressingdowntheacceleratorpedalstartsthe
machine.Pressingthepedalfartherincreasesgroundspeed.
Releasingthepedalslowsthemachine,andthemachineshuts
off.
Themaximumforwardspeedinperformancemodeis
26km/h(16mph)asshowninFigure9.
Themaximumforwardspeedineconomymodeis19km/h
(12mph)asshowninFigure9.
BrakePedal
Usethebrakepedaltostoporslowthemachine(Figure6).
CAUTION
Operatingamachinewithwornorincorrectly
adjustedbrakescanmayresultinpersonalinjury.
Ifbrakepedaltravelstowithin25mm(1inch)of
themachineoorboard,adjustorrepairthebrakes.
14

Parking-BrakeLever
Theparking-brakeleverislocatedonthecontrolpanel
(Figure6).
Wheneveryoushutoffthemachine,engagetheparking
braketopreventthemachinefromaccidentalmoving.If
themachineisparkedonasteepgrade,makesurethatyou
engagetheparkingbrake.
Toengagetheparkingbrake,pulltheparking-brakelever
towardyou(Figure7).
Figure7
1.Parking-brakelever
Todisengagetheparkingbrake,pushdownthebuttonontop
oftheparkingbrakelever,pulltheparking-brakelevertoward
youtoreleasepressure,andthenpushtheparking-brakelever
forward(Figure8).
Figure8
1.Parking-brakeleverandbutton
DirectionSelector
Thedirectionselectorislocatedtotheleftofthe
parking-brakelever.Thedirectionselectorhas3positions:
FORWARD,REVERSE,andNEUTRAL(Figure6).
Note:Themachinecanbeoninanyofthe3positions,but
onlymovesintheFORWARDandREVERSEpositions.
Important:Alwaysstopthemachinebeforechanging
direction.
HornButton
TCModelsOnly
Thehornbuttonislocatedonthecontrolpanel(Figure6).
Pressthehornbuttontosoundthehorn.
LightSwitch
Thelightswitchislocatedtotheleftofthesteeringcolumn
(Figure6).Usethelightswitchtoilluminatetheheadlights.
Pushthelightswitchupwardtoturnontheheadlightsor
pushdownwardtoturnoffthelights.
Battery-DischargeIndicator
Thebattery-dischargeindicatorislocatedtotheleftofthe
steeringcolumn(Figure6).Thebattery-dischargeindicator
indicatestheremainingchargeinthebatteries.Whenthe
machinebatteriesarefullycharged,tenindicatorbarsextend
fromthe0tothe1position.Asthechargeisused,the
indicatorbarsdisappearstartingattherightsideofthe
meter.Fordetailedinformationonthebatterymeter,referto
UnderstandingandUsingtheBatterySystem(page21).
HourMeter
Thehourmeterislocatedtotherightofthelightswitch
(Figure6).Usethehourmetertondoutthetotalnumberof
operatinghours.Thehourmeterstartstofunctionwhenever
youturnthekeyswitchtotheONpositionorifthemachine
isrunning.
Note:Whenthemachineisrunning,thehourmeterblinks
continuously,recordingusage.
USBPowerPoint
TheUSBpowerpointislocatedtotheleftofthe
parking-brakelever(Figure6).Usethepowerpointtopower
mobiledevices.
Important:WhennotusingtheUSBpowerpoint,insert
therubberplugtopreventdamagetothepowerpoint.
KeySwitch
Thekeyswitch(Figure6),isusedtorunandshutoffthe
machine,andhas2positions:ONandOFF.Rotatethekey
clockwisetotheONpositiontooperatethemachine.When
themachineisstopped,rotatethekeycounterclockwiseto
theOFFpositiontoshutoffthemachine.Removethekey
fromthekeyswitchwheneveryouleavethemachine.
15

SupervisorSpeed-LimitSwitch
Thesupervisorspeed-limitswitch,locatedundertheseat
assembly,has2positions:PERFORMANCEandECONOMY.
RotatetheswitchclockwisetotheECONOMYpositionto
limitthemaximummachinespeedto19km/h(12mph).
RotatetheswitchcounterclockwisetothePERFORMANCE
positiontorestorethemaximumspeedofthemachineto
26km/h(16mph)asshowninFigure9.
Figure9
1.Performanceposition3.Supervisorspeed-limit
switch
2.Economyposition
Status-IndicatorLight
Thestatus-indicatorlightislocatedtotherightofthe
parking-brakeleveronthecontrolpanel(Figure6).
Whenthemachineisturnedon,thegreenstatus-indicator
lightilluminateseithersolidorblinking.
Ifthelightissolid,thisindicatesthatthemachineisreadyfor
normaloperation.Ifthelightisblinking,thereisanissuethat
needstoberesolvedbeforecontinuingwithnormaloperation
ofthemachine.
Ifthestatus-indicatorlightblinks2times,thisindicates
thattheparkingbrakeisengagedwhileintheFORWARDor
REVERSEpositiononthedirectionselector.Disengagethe
parkingbraketoshutoffthestatus-indicatorlight.
RefertoTroubleshooting(page44)ifthestatus-indicator
lightblinksmorethan2times.
PassengerHandholds
Thepassengerhandholdsarelocatedontheoutsideofeach
seat(Figure10).
Figure10
PassengerSideShown
1.Passengerhandhold
16

Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
BaseweightDry633kg(1,395lb)
Ratedcapacity(onlevelground)544kg(1,200lb)total,including90.7kg(200lb)operatorand
91kg(200lb)passenger,load,accessories,andattachments
Maximumgrossvehicleweight(GVW)(onlevelground)1177kg(2,595lb)total,includingalloftheweightslistedabove
Maximumcargocapacity(onlevelground)363kg(800lb)total,includingrear-mountedaccessories
Maximumrearcargo-box-accessorymountcapacity45kg(100lb)total
TowcapacityTongueweight91kg(200lb)Maximumtrailerweight454kg
(1,000lb)
Overallwidth119cm(47inches)
Overalllength302cm(119inches)
Overallheight127.5cm(50.2inches)
Groundclearance21.6cm(8.5inches)atthefrontwithnoloadoroperator,14cm
(5.5inch)attherearwithnoloadoroperator
Wheelbase220cm(86.6inches)
Wheeltread(centerlinetocenterline)119cm(47inches)inthefront,119cm(47inches)intherear
Cargoboxlength102cm(40inches)inside,114.3cm(45inches)outside
Cargoboxwidth98cm(38.5inches)inside,107.3cm(42.3inches)atoutsideof
themoldedfenders
Cargoboxheight28cm(11inches)inside
*SpecicationslistedarewithTrojanT-125batteries.**Installingnon-standardbatteriesmayreducethecargo-box
capacity.
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comforalistofallapproved
attachmentsandaccessories.
17

Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
ThinkSafetyFirst
Carefullyreadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelpyouor
bystandersavoidinjury.
DANGER
Operatingonwetgrassorsteepslopescancause
slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,death,or
drowning.
Toavoidlossofcontrolandpossibilityofrollover:
•Donotoperateneardropoffsornearwater.
•Reducespeedanduseextremecautionon
slopes.
•Avoidsuddenturnsorrapidspeedchanges.
OperatingtheCargoBox
RaisingtheCargoBoxtotheDump
Position
WARNING
Araisedboxcouldfallandinjurepersonsthatare
workingbeneathit.
•Alwaysusetheproprodtoholdtheboxup
beforeworkingunderthebox.
•Removeanyloadmaterialfromtheboxbefore
raisingit.
WARNING
Drivingthemachinewiththecargoboxraisedmay
causethemachinetotiporrolleasier.Thebox
structuremaybecomedamagedifyouoperatethe
machinewiththeboxraised.
•Operatethemachineonlywhenthecargobox
isdown.
•Afteremptyingthecargobox,lowerit.
CAUTION
Ifaloadisconcentratednearthebackofthecargo
boxwhenyoureleasethelatches,theboxmay
unexpectedlytipopen,injuringyouorbystanders.
•Centerloadsinthecargobox,ifpossible.
•Holdthecargoboxdownandensurethatno
oneisleaningovertheboxorstandingbehindit
whenreleasingthelatches.
•Removeallcargofromtheboxbeforeliftingthe
boxuptoservicethemachine.
1.Pulltheleveronleft,insideofthecargoboxtoward
youandliftthecargoboxup(Figure11).
Figure11
1.Cargo-boxlever
2.Pulltheproprodintothedumppositiondetentslot,
securingtheboxfordumping(Figure12).
Figure12
1.Servicepositiondetent
slot
3.Dumppositiondetentslot
2.Proprod
18

RaisingtheCargoBoxtotheService
Position
1.Pulltheleveronleft,insideofthecargoboxtoward
youandliftthecargoboxup(Figure11).
2.Pullproprodintotheservicepositiondetentslot,
securingtheboxformaintenance(Figure12).
LoweringtheCargoBox
WARNING
Theweightoftheboxmaybeheavy.Handsor
otherbodypartscouldbecrushed.
Keephandsandotherbodypartsclearwhen
loweringthebox.
1.Raisethecargoboxslightlybyliftinguponthelatch
lever(Figure11).
2.Pulltheproprodoutofthedetentslot(Figure12).
3.Lowertheboxuntilitlatchessecurely.
OpeningtheTailgate
1.Ensurethatthecargoboxisdownandlatched.
2.Usingbothhands,raisethetailgateusingtheridgenear
thetopofthetailgate(Figure13).
3.Lowerthetailgateuntilitisushwiththebottomof
thecargobox(Figure13).
Figure13
19

ClosingtheTailgate
Ifyouunloadedloosematerialsuchassand,landscapingrock,
orwoodchipsfromthecargoboxofthemachine,some
ofthematerialthatyouunloadedmayhavelodgedinthe
hingeareaofthetailgate.Performthefollowingstepsbefore
closingthetailgate.
1.Removeasmuchofthematerialfromthehingearea
aspossible.
2.Rotatethetailgatetoapproximatelythe45°position
(Figure14).
Figure14
1.Rotatethetailgateback
andforthseveraltimes.
3.Hingearea
2.Rotatethetailgateto
approximatelythe45°
position.
3.Useashort,shakingmotiontorotatethetailgateback
andforthseveraltimes(Figure14).
Note:Thisactionhelpsmovematerialawayfrom
thehingearea.
4.Lowerthetailgateandcheckformaterialremainingin
thehingearea.
5.Repeatsteps1through4untilthematerialisremoved
fromthehingearea.
6.Rotatethetailgateupandliftthetailgateintothe
notchesinthecargobox.
UsingtheRear
Cargo-Box-AccessoryMount
Usetherearcargo-box-accessorymounttoattachaccessories
totherearofthemachine.
Capacity:45kg(100lb)
1.Loosenthe‘T’handlebyrotatingitclockwise(Figure
15).
Figure15
1.Receiver2.‘T’handle
2.Insertyouraccessoryintothereceiveruntilthe
accessoryreachestheendofthereceiver(Figure15).
3.Tightenthe‘T’handlebyrotatingitcounterclockwise
(Figure16).
Figure16
1.‘T’handle
20