Toro 7360 User manual

Operator’s Manual
English (EN, GB)
Form No. 3355–925 Rev C
Workman)3200 & 4200
Liquid Cooled Gas Utility Vehicle
Model No. 07360—Serial No. 260000001 and Up
Model No. 07361—Serial No. 260000001 and Up
Model No. 07361TC—Serial No. 260000001 and Up
Model No. 07365—Serial No. 260000001 and Up

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All Rights Reserved
Printed in the USA
W2006 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Warning
Important The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate this
engine on any forest-covered, brush-covered, or
grass-covered land as defined in CPRC 4126. Other states
or federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
Contents
Page
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . . .
Supervisor’s Responsibilities 4. . . . . . . . . . . . . . . .
Before Operating 4. . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 4. . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sound Pressure Level 6. . . . . . . . . . . . . . . . . . . . . .
Vibration Level 6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 7. . . . . . . . . . . . . . . .
Specifications 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 13. . . . . . . . . . . . . . . . . . . . .
Dimensions 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setup 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Rear Fenders 16. . . . . . . . . . . . . . . . . . . . . . .
Install Wheels 16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Steering Wheel 16. . . . . . . . . . . . . . . . . . . . .
Install Front Fenders 17. . . . . . . . . . . . . . . . . . . . . . .
Install ROPS 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Activate and Charge Battery 17. . . . . . . . . . . . . . . . .
Full Bed Removal 18. . . . . . . . . . . . . . . . . . . . . . . . .
Re–Install Full Bed 19. . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Crankcase Oil 20. . . . . . . . . . . . . . . . . . . . . .
Fill Fuel Tank 21. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Cooling System 21. . . . . . . . . . . . . . . . . . . . .
Check Transaxle / Hydraulic Fluid 22. . . . . . . . . . . .
Page
Check Front Differential Oil 22. . . . . . . . . . . . . . . . .
Check Torque Of Wheel Nuts 23. . . . . . . . . . . . . . .
Check Tire Pressure 23. . . . . . . . . . . . . . . . . . . . . . .
Check Brake Fluid 23. . . . . . . . . . . . . . . . . . . . . . . .
Check Fan Belt Tension 23. . . . . . . . . . . . . . . . . . . .
Operation 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pre–starting Checks 27. . . . . . . . . . . . . . . . . . . . . . .
Starting Engine 27. . . . . . . . . . . . . . . . . . . . . . . . . . .
Driving Vehicle 27. . . . . . . . . . . . . . . . . . . . . . . . . . .
Stopping Vehicle 28. . . . . . . . . . . . . . . . . . . . . . . . . .
Stopping Engine 28. . . . . . . . . . . . . . . . . . . . . . . . . .
New Vehicle Break–in 28. . . . . . . . . . . . . . . . . . . . .
Check Interlock System 28. . . . . . . . . . . . . . . . . . . .
Operating Characteristics 29. . . . . . . . . . . . . . . . . . .
Passengers 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turning 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Braking 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tipovers 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hills 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading And Dumping 31. . . . . . . . . . . . . . . . . . . . .
Using The Differential Lock 32. . . . . . . . . . . . . . . .
Four Wheel Drive 32. . . . . . . . . . . . . . . . . . . . . . . . .
Transporting Vehicle 32. . . . . . . . . . . . . . . . . . . . . .
Towing Vehicle 32. . . . . . . . . . . . . . . . . . . . . . . . . . .
Trailer Towing 33. . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Control 33. . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Interval Chart 35. . . . . . . . . . . . . . . . . . . . . .
Greasing Bearings And Bushings 35. . . . . . . . . . . . .
Maintenance 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 37. . . . . . . . .
Daily Maintenance Checklist 38. . . . . . . . . . . . . . . .
Heavy Duty Operation 39. . . . . . . . . . . . . . . . . . . . .
Using Bed Safety Support 39. . . . . . . . . . . . . . . . . .
Jacking Vehicle 40. . . . . . . . . . . . . . . . . . . . . . . . . . .
General Air Cleaner Maintenance Practices 40. . . . .
Servicing Air Cleaner 40. . . . . . . . . . . . . . . . . . . . . .
Changing Engine Oil And Filter 41. . . . . . . . . . . . . .
Fuel System 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing Debris From Engine Cooling System 42.
Changing Engine Coolant 42. . . . . . . . . . . . . . . . . .
Adjusting Belts 43. . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting Accelerator Pedal 44. . . . . . . . . . . . . . . . .
Changing Transaxle / Hydraulic Fluid 44. . . . . . . . .
Replacing Hydraulic Filter 45. . . . . . . . . . . . . . . . . .
Cleaning Hydraulic Strainer 45. . . . . . . . . . . . . . . . .
Change Front Differential Oil 45. . . . . . . . . . . . . . . .

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Page
Replacing Spark Plugs 46. . . . . . . . . . . . . . . . . . . . .
Adjusting Brake Pedal 46. . . . . . . . . . . . . . . . . . . . .
Adjusting Clutch Pedal 47. . . . . . . . . . . . . . . . . . . . .
Adjusting Parking Brake 48. . . . . . . . . . . . . . . . . . .
Adjusting Shift Cables 48. . . . . . . . . . . . . . . . . . . . .
Adjusting High–low Cable 49. . . . . . . . . . . . . . . . . .
Adjusting Differential Lock Cable 49. . . . . . . . . . . .
Inspect Brakes 49. . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspect Tires 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Wheel Toe 49. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspect Constant Velocity Boot 50. . . . . . . . . . . . . .
Emergency Box Raising 50. . . . . . . . . . . . . . . . . . . .
Fuses 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jump Starting Procedure 51. . . . . . . . . . . . . . . . . . .
Battery Storage 52. . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Care 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Schematic 53. . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic 54. . . . . . . . . . . . . . . . . . . . . . .
The Toro General Commercial Products Warranty 56. .
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Toro
Distributor or Toro Customer Service and have the model
and serial numbers of your product ready. These numbers
are stamped into a plate located on the right frame member
under dash.
Write the product model and serial numbers in the space
below:
Model No:
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
Safety
The TORO WORKMAN meets the requirements of
SAE J2258.
Supervisors, operators and service persons should be
familiar with the following standards and publications:
(The material may be obtained from the address shown).
•Flammable and Combustible Liquids Code:
ANSI/NFPA 30
•National Fire Protection Association:
ANSI/NFPA #505; Powered Industrial Trucks
ADDRESS:
National Fire Prevention Association
Barrymarch Park
Quincy, Massachusetts 02269 U.S.A
•ANSI/ASME B56.8 Personal Burden Carriers
ADDRESS:
American National Standards Institute, Inc.
1430 Broadway
New York, New York 10018 U.S.A.
•ANSI/UL 558; Internal Combustion Engine Powered
Industrial Trucks
ADDRESS:
American National Standards Institute, Inc.
1430 Broadway
New York, New York 10018 U.S.A.
OR
Underwriters Laboratories
333 Pfingsten Road
Northbrook, Illinois 60062 U.S.A.
Safe Operating Practices
The WORKMAN is an off–highway vehicle
only, and is not designed, equipped, or
manufactured for use on public streets, roads
or highways.
Warning
The WORKMAN was designed and tested to offer
safe service when operated and maintained properly.
Although hazard control and accident prevention

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partially are dependent upon the design and
configuration of the machine, these factors are also
dependent upon the awareness, concern, and proper
training of the personnel involved in the operation,
maintenance and storage of the machine. Improper use
or maintenance of the machine can result in injury or
death.
This is a specialized utility vehicle designed for off–road
use only. its ride and handling will have a different feel
than what drivers experience with passenger cars or
trucks. So take time to become familiar with your
WORKMAN.
Not all of the attachments that adapt to the
WORKMAN are covered in this manual. See the
specific Operator’s Manual provided with attachment
for additional safety instructions. READ THESE
MANUALS.
TO REDUCE THE POTENTIAL FOR INJURY OR
DEATH, COMPLY WITH THE FOLLOWING
SAFETY INSTRUCTIONS.
Supervisor’s Responsibilities
•Make sure operators are thoroughly trained and familiar
with the Operator’s Manual and all labels on the
vehicle.
•Be sure to establish your own special procedures and
work rules for unusual operating conditions (e.g. slopes
too steep for vehicle operation). Use the 3rd High
Lockout switch if high speed could result in a safety or
vehicle abuse situation.
Before Operating
•Operate the machine only after reading and
understanding the contents of this manual. A
replacement manual is available by sending complete
model and serial number to: The Toro Company, 8111
Lyndale Avenue South, Minneapolis, Minnesota 55420.
•Never allow children to operate the vehicle. Never
allow adults to operate it without proper instructions.
Only trained and authorized persons should operate this
vehicle. Make sure all operators are physically and
mentally capable of operating the vehicle. Anyone who
operates the vehicle should have a motor vehicle
license.
•This vehicle is designed to carry only you, the operator,
and one passenger in the seat provided by the
manufacturer. Never carry any other passengers on the
vehicle.
•Never operate the vehicle when under the influence of
drugs or alcohol.
•Become familiar with the controls and know how to
stop the engine quickly.
•Keep all shields, safety devices and decals in place. If a
shield, safety device or decal is malfunctioning,
illegible, or damaged, repair or replace it before
operating the machine.
•Always wear substantial shoes. Do not operate machine
while wearing sandals, tennis shoes or sneakers. Do not
wear loose fitting clothing or jewelry which could get
caught in moving parts and cause personal injury.
•Wearing safety glasses, safety shoes, long pants and a
helmet is advisable and required by some local safety
and insurance regulations.
•Keep everyone, especially children and pets, away from
the areas of operation.
•Before operating the vehicle, always check all parts of
the vehicle and any attachments. If something is wrong,
stop using vehicle. Make sure problem is corrected
before vehicle or attachment is operated again.
•Since gasoline is highly flammable, handle it carefully.
– Use an approved gasoline container.
– Do not remove cap from fuel tank when engine is
hot or running.
– Do not smoke while handling gasoline.
– Fill fuel tank outdoors and to about one inch below
top of tank (bottom of filler neck). Do not overfill.
– Wipe up any spilled gasoline.
•Use only an approved non–metal, portable fuel
container. Static electric discharge can ignite gasoline
vapors in a ungrounded fuel container. Remove the fuel
container from the bed of the vehicle and place on the
ground away from the vehicle before filling. Keep
nozzle in contact with container while filling. Remove
equipment from vehicle bed before filling
•Check the safety interlock system daily for proper
operation. If a switch should malfunction, replace the
switch before operating machine. After every two years,
replace the interlock switches in the safety system,
whether they are working properly or not.
While Operating
•Operator and passenger should use seat belts and
remain seated whenever the vehicle is in motion.
Operator should keep both hands on steering wheel,
whenever possible and passenger should use hand holds
provided. Keep arms and legs within the vehicle body at
all times. Never carry passengers in the box or on
attachments. Remember your passenger may not be
expecting you to brake or turn and may not be ready.

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•Never overload your vehicle. Name plate (located under
middle of dash) shows load limits for vehicle. Never
overfill attachments or exceed the vehicle maximum
GVW.
•When starting the engine:
– Sit on operator’s seat and ensure parking brake is
engaged.
– Disengage PTO (if so equipped) and return hand
throttle lever to OFF position (if so equipped).
– Move shift lever to NEUTRAL and depress clutch
pedal.
– Make sure the hydraulic lift lever is in the center
position.
– Keep foot off accelerator pedal.
– Turn ignition key to START.
•Using the machine demands attention. Failure to
operate vehicle safely may result in an accident, tip over
of vehicle and serious injury or death. Drive carefully.
To prevent tipping or loss of control:
– Use extreme caution, reduce speed and maintain a
safe distance around sand traps, ditches, creeks,
ramps, any unfamiliar areas or other hazards.
– Watch for holes or other hidden hazards.
– Use caution when operating vehicle on a steep
slope. Normally travel straight up and down slopes.
Reduce speed when making sharp turns or when
turning on hillsides. Avoid turning on hillsides
whenever possible.
– Use extra caution when operating vehicle on wet
surfaces, at higher speeds or with a full load.
Stopping time will increase with a full load. Shift
into a lower gear before starting up or down a hill.
– When loading bed, distribute load evenly. Use extra
caution if the load exceeds the dimensions of the
vehicle/bed. Operate vehicle with extra caution
when handling off–center loads that cannot be
centered. Keep loads balanced and secure to prevent
them from shifting.
– Avoid sudden stops and starts. Do not go from
reverse to forward or forward to reverse without
first coming to a complete stop.
– Do not attempt sharp turns or abrupt maneuvers or
other unsafe driving actions that may cause a loss of
vehicle control.
– Do not pass another vehicle traveling in the same
direction at intersections, blind spots, or at other
dangerous locations.
– When dumping, do not let anyone stand behind
vehicle and do not dump load on any one’s feet.
Release tailgate latches from side of box, not from
behind.
– Keep all bystanders away. Before backing up, look
to the rear and assure no one is behind the vehicle.
Back up slowly.
– Watch out for traffic when near or crossing roads.
Always yield the right of way to pedestrians and
other vehicles. This vehicle is not designed for use
on streets or highways. Always signal your turns or
stop early enough so other persons know what you
plan to do. Obey all traffic rules and regulations.
– Never operate vehicle in or near an area where there
is dust or fumes in the air which are explosive. The
electrical and exhaust systems of the vehicle can
produce sparks capable of igniting explosive
materials.
– Always watch out for and avoid low over hangs
such as tree limbs, door jambs, over head walkways,
etc. Make sure there is enough room over head to
easily clear the vehicle and your head.
– If ever unsure about safe operation, STOP WORK
and ask your supervisor.
•Do not touch engine, transaxle, radiator, muffler or
muffler manifold while engine is running or soon after
it has stopped because these areas may be hot enough to
cause burns.
•If the machine ever vibrates abnormally, stop
immediately, turn engine off, wait for all motion to stop
and inspect for damage. Repair all damage before
resuming operation.
•Before getting off the seat:
– Stop movement of the machine.
– Lower bed.
– Shut engine off and wait for all movement to stop.
– Set parking brake.
– Remove key from ignition.
– Block wheels if machine is on an incline.
Maintenance
•Before servicing or making adjustments to the machine,
stop engine, set parking brake and remove key from
ignition to prevent accidental starting of the engine.
•Never work under a raised bed without placing bed
safety support on fully extended cylinder rod.
•Make sure all hydraulic line connectors are tight, and all
hydraulic hoses and lines are in good condition before
applying pressure to the system.

6
•Keep body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper or cardboard, not hands, to search for leaks.
Hydraulic fluid escaping under pressure can have
sufficient force to penetrate skin and do serious damage.
If fluid is injected into the skin it must be surgically
removed within a few hours by a doctor familiar with
this form of injury or gangrene may result.
•Before disconnecting or performing any work on the
hydraulic system, all pressure in system must be
relieved by stopping engine, cycling dump valve from
raise to lower and/or lowering box and attachments.
Place the remote hydraulics lever in the float position. If
box must be in raised position, secure with safety
support.
•To make sure entire machine is in good condition, keep
all nuts, bolts and screws properly tightened.
•To reduce potential fire hazard, keep the engine area
free of excessive grease, grass, leaves and accumulation
of dirt.
•If the engine must be running to perform a maintenance
adjustment, keep hands, feet, clothing, and any parts of
the body away from the engine and any moving parts.
Keep everyone away.
•Do not overspeed engine by changing governor settings.
Maximum engine speed is 3650 rpm. To assure safety
and accuracy, have an Authorized TORO Distributor
check maximum engine speed with a tachometer.
•If major repairs are ever needed or assistance is
required, contact an Authorized TORO Distributor.
•To be sure of optimum performance and safety, always
purchase genuine TORO replacement parts and
accessories. Replacement parts and accessories made by
other manufacturers could be dangerous. Altering this
vehicle in any manner may affect the vehicle’s
operation, performance, durability or its use may result
in injury or death. Such use could void the product
warranty of The TORO Company.
•This vehicle should not be modified without the TORO
Company’s authorization. Direct any inquiries to The
TORO Company, Commercial Division, Vehicle
Engineering Dept., 8111 Lyndale Ave. So.,
Bloomington, Minnesota 55420–1196. USA
Sound Pressure Level
This unit has an equivalent continuous A-weighted sound
pressure at the operator ear of: 82 dB(A), based on
measurements of identical machines per Directive
98/37/EC and amendments.
Vibration Level
Hand-Arm
This unit does not exceed a vibration level of 2.5 m/s 2at
the hands based on measurements of identical machines per
ISO 5349 procedures.
Whole Body
This unit does not exceed a vibration level of 0.5 m/s 2at
the posterior based on measurements of identical machines
per ISO 2631 procedures.

7
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or lost.
93-9852
1. Warning—read the
Operator’s Manual.
2. Crushing hazard—install the
cylinder lock.
93-9448
1. Warning—when adding fuel to the tank, leave 25 mm between
the fuel and the top of the tank; read the Operator’s Manual.
93-9442
1. Maximum tongue weight
is 90 kg; maximum trailer
weight is 680 kg.
2. For information on
transmission fluid, read
the Operator’s Manual.
93-9879
1. Stored energy hazard—read the Operator’s Manual.
93-8071
1. Hot surface/burn hazard—stay a safe distance from the hot
surface.
93-9447
1. Warning—read the Operator’s Manual; remove the ignition key
before servicing or performing maintenance on the engine air
intake system.
93-6687
1. Do not step here.
93-7814
1. Entanglement hazard, belt—stay away from moving parts.

8
93-9850
1. Do not repair or revise—read the Operator’s Manual.
93-9449
1. Read the Operator’s
Manual.
2. Grease every 100 hours.
3. Add grease (9 grease
points).
105-4215
1. Warning—avoid pinch points.
93-9862
1. Entanglement hazard, shaft—stay away from moving parts.
106-2352
1. Warning—do not operate the
vehicle on public streets,
roads, or highways.
2. Preheat–glow plug
(Diesel only)
3. Headlights
4. Engine—low oil pressure
5. Engine—preheat indicator
(Diesel only)
6. Horn
7. Battery –low charge
(Liquid cooled only)
8. Temperature level
(Liquid cooled only)
9. Hour meter
10. Off
11. On

9
106-2353
1. Electrical power
106-2355
1. Slow to fast 2. Transmission—third high;
no fast speed
106-2377
1. Locked
2. Differential lock
3. Unlocked
4. Hydraulic lock
5. Engage
6. Power take-off (PTO)
7. Disengage
8. Warning—read the
Operator’s Manual.
9. Entanglement hazard,
shaft—keep bystanders a
safe distance from the
vehicle.
10. Retract hydraulics
11. Extend hydraulics
12. Transmission—high speed
13. Transmission—low speed

10
110-2599
1. Warning—read the Operator’s Manual.
2. Fire hazard—stop the engine before fueling.
3. Tipping hazard—read the Operator’s Manual and receive training before operating the machine, use caution and drive slowly when driving
on slopes, slow down and turn gradually, do not exceed 20 mph (32 kph), and drive slowly over rough terrain or when carrying a full or
heavy load.
4. Crushing/dismemberment hazard of bystanders—keep bystanders a safe distance from the vehicle, do not carry passengers in the cargo
bed, and keep arms and legs inside of the vehicle at all times.
5. Warning—engage the parking brake, stop the engine and remove the ignition key before leaving the vehicle.
93-6689
1. Warning—do not carry passengers.
93-9868
1. Crushing hazard of hand—read the Operator’s Manual.
106-7894
1. Engine—start
2. Ignition
3. Headlights
4. Power point
98-9335
1. Cutting/dismemberment hazard, fan—stay away from moving
parts.
93-9899
1. Crushing hazard—install the cylinder lock.
106-7767
1. Warning—read the
Operator’s Manual.
2. Avoid tipping the
machine.
3. Wear the seat belt.
4. Lean away from the
direction the machine is
tipping.