Rioned URBAN COMBI User manual

USER’S MANUAL
URBAN COMBI
Edition: 01 Date: Tuesday 15 November 2016
RIONED
P.O. Box 5070
5004 EB Tilburg
The Netherlands
Telephone: [phone]
E-mail: [email protected]
Internet: www.rioned.com

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©Copyright 11/16 Rioned/RIOR B.V.Tilburg - The Netherlands
All rights reserved. No part of this publication may be copied or published by means
of printing, photocopying, microfilm or otherwise without the prior written consent of
RIONED. This restriction also holds for the corresponding drawings and diagrams.
RIONED has the right to change parts at any time without any prior or direct warning
to the client. Also, the contents of this manual can be changed without any prior warn-
ing.
This manual is to be used only for this machine.
For extra information on adjustments, maintenance and repair, please contact the
technical department of your dealer.

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Foreword.
This user’s manual is a manual for the professional user.
This user’s manual has the purpose to control the machine in a safe manner and must
be saved with the machine.
The photos and drawings help you understand the text.
First the user’s manual gives you an overview of the most important safety aspects.
Then we explain how the machine is built up and the general working of the machine.
Chapter “Technical specifications” gives you information about the working character-
istics, performance under normal use and construction specifications.
“Control” is the next chapter. This chapter explains how to use the machine system-
atically.
With chapter “Maintenance”, the user can do small maintenance on the machine.
Chapter “Trouble shooting” has the purpose to solve simple defects.
Finally gives the chapter “Appendix” information about electrical and/or hydraulic
connections.

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Table of contents
1 Introduction...............................................................................7
1.1 Use......................................................................................7
2 Security......................................................................................9
2.1 Instruction indications in this manual........................................9
2.2 Description security measures .................................................9
2.3 Personnel protection outfit ......................................................9
2.4 Warnings............................................................................10
2.5 Personnel qualification and education .....................................10
2.6 Danger that can occur if the security regulations aren’t observed10
2.7 Working safely.....................................................................11
2.8 Security regulations for the user and technical service ..............11
2.9 Security regulations for maintenance, inspection, and mounting ac-
tivities................................................................................11
2.10 Making changes and fabricate spare parts ...............................11
2.11 Improper use ......................................................................11
3 Technical specifications............................................................13
3.1 General ..............................................................................13
3.2 Pump .................................................................................13
3.3 Vacuum pump.....................................................................13
3.4 Customer service.................................................................13
4 Construction.............................................................................15
4.1 Vehicle ...............................................................................15
4.2 Control box.........................................................................19
4.3 Corona ...............................................................................20
5 Control .....................................................................................21
5.1 Before starting ....................................................................21
5.2 Starting the engine in the cabine: ..........................................22
5.3 Starting the engine at the back of the unit: .............................22
5.4 Unclogging a drain ...............................................................25
5.5 Cleaning a wall, terrace or floor. ............................................28
5.6 Stop working.......................................................................28
5.7 PTO OFF .............................................................................29
5.8 Using the device during periods of frost (no option antifreeze tank
available)............................................................................29
5.9 Additional preparations when preparing for use:.......................29
6 Using the vacuum device..........................................................31
6.1 Before use:.........................................................................31
6.2 Fill the dirt water tank:.........................................................31
6.3 Empty the dirt water tank:....................................................32
7 Symbols ...................................................................................33
7.1 Pressure gauge....................................................................33
7.2 Pressure regulator................................................................33

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7.3 Valve control.......................................................................33
7.4 Security sticker....................................................................34
8 Options.....................................................................................35
8.1 ECO mode OFF ....................................................................35
8.2 ECO versions.......................................................................37
8.3 Riomote Control...................................................................38
8.4 Management .......................................................................41
8.5 Hydraulic reel control ...........................................................42
8.6 Run dry protection ...............................................................42
8.7 Flashing orange light............................................................42
8.8 Hose guide..........................................................................43
9 Maintenance.............................................................................45
9.1 Daily maintenance ...............................................................45
9.2 Weekly maintenance ............................................................45
9.3 Minor servicing....................................................................45
9.4 Hydraulic system .................................................................46
9.5 Clean the vacuum tank.........................................................46
9.6 Maintenance vacuum pump...................................................46
9.7 Cleaning the suction filter .....................................................47
9.8 Cleaning the siphon..............................................................47
9.9 Extensive periodical maintenance...........................................47
9.10 Maintenance scheme............................................................48
10 Troubleshooting .......................................................................49
11 Exploded views and spare parts lists........................................53
11.1 Pressure regulator (ULH261). ................................................54
11.2 Siphon ...............................................................................55
12 Appendix ..................................................................................57
12.1 EC declaration Of Conformity For Machinery ............................57
12.2 Sales Managers ...................................................................58
12.3 Electric plan ........................................................................59
12.4 Electric plan ........................................................................60
12.5 Switch plan.........................................................................61
12.6 Wiring lights........................................................................62
12.7 Hydraulic oil........................................................................63
12.8 Hydraulic scheme.................................................................64
12.9 Dimensions.........................................................................65
12.10Pneumatic circuit ................................................................66
13 Index .......................................................................................67

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1INTRODUCTION
RIONED thanks you for your purchase of the RIONED drain and sewer-cleaning
machine. We recommend that you read this manual thoroughly and see that
the machine is handled and maintained in the proper manner. If your machine
should give trouble and needs servicing, when you want to order parts, or if
you have any questions, contact your RIONED dealer.
The machine is built by:
RIONED
P.O. Box 5070
5004 EB Tilburg
The Netherlands
Telephone: [phone]
E-mail: [email protected]
Internet: www.rioned.com
The Rioned high-pressure device has been especially designed and manufac-
tured for cleaning drains, walls, floors, and terraces. For cleaning drains, special
nozzles are included in the delivery; for all other purposes, the spray gun,
which is also included, can be used.
This manual contains all the necessary information concerning control and
maintenance. If the device is positioned correctly, properly controlled, and reg-
ularly maintained, a warranty will be given according to the general conditions
of delivery. However, should it arise that the control and maintenance proce-
dures are not diligently followed, the warranty will become invalid.
Use this machine only for cleaning drains, walls, floors and terraces and to drain
liquid with or without pollution like sand, stones etc.
Use this machine only outside. If you want to work inside a building you have
to ensure that there is enough ventilation.
During the time that the weather conditions are bad, we recommend that you
do not use the machine (lightning)!
Only authorised personnel may use the machine.
The machine can not be used in an explosive environment.
Fill the clean water tank only with water.
It is strongly forbidden to drain flammable materials, chemicals, and elements
with special regulations.
In this manual you will find all necessary information concerning operations and
maintaining your machine. If handled properly, your machine is guaranteed ac-
cording the general delivery conditions.
1.1 Use
The integrated engine drives the high-pressure pump, the hydraulic pump, and
the vacuum pump via a hydraulic system.
The high-pressure pump receives water from the water tank via the water filter
and pressurises it. The pressure can be continuously adjusted. The pressurised
water leaves the machine via the high-pressure hose on the reel.

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The vacuum pump is connected to the vacuum tank. When this pump creates
a vacuum, the tank gets filled.
The hydraulic pump drives via a hydraulic system the hose reel.

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2SECURITY
Be responsible for other people when you are working with this machine.
This manual contains instructions for fundamental conditions that must be fol-
lowed when using and maintaining this machine.
That is why it is necessary that authorised and qualified personnel must read
the user's manual and the user’s manual must always be available with the ma-
chine. Near the general regulations in this chapter, you must also follow the se-
curity regulations in the other chapters.
2.1 Instruction indications in this manual
The in this manual containing security instructions, which are dangerous if they
are not obeyed, are marked with general security signs.
Security sign DIN 4844-W9.
2.2 Description security measures
• Emergency stop
The machine is equipped with an emergency stop. By operating this stop, the
machine will stop immediately. Do not use the button for normal stopping. Only
use is when dangerous situations occur. After use, turn the emergency stop in
order to be able to start up again. Make sure the emergency stop can always
be reached.
•Over-pressurevalve
Protects the pipe system and reservoir.
• Pressure regulator
The pressure regulator looks to it that the working pressure never gets to high.
It functions like a security valve.
•Securitycovers
This machine is equipped with several security covers over parts that are rotat-
ing. It is forbidden to remove these security covers during operating this ma-
chine. You can only remove them if there is maintenance on the machine. Stop
the machine.
2.3 Personnel protection outfit
• Ear protector
• Protection looking glasses
• Gloves (Recommended)
• Waterproof work clothing (Recommended)

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• Spray boots by use of spray gun (Recommended)
2.4 Warnings
It is prohibited to drive with the water tank and vacuum tank full at the same
time when the maximum allowed load of the vehicle is overstepped.!
Never block the control levers in any way, otherwise mentioned.
Put the personnel protection outfit on BEFORE you start the machine.
Ensure that the spraying nozzle does not leave the drain.
Before using a spray gun, you must always set the pressure below the maxi-
mum (±the half of the maximum pressure). You must do this before you start
the machine.
Never exceed the maximum pressure that is marked on the manometer when
using the spray gun.
After use of the high-pressure circuit depressurise it.
Look out for electric connections and other electric components if you are
cleaning with a spray gun!
Never let the high-pressure hose spray outside a sewer, drain or pipe.
Do not let the machine operate without supervision.
Never stands between the tank and the tank cover unless there are precautions
to prevent closing the tank cover.
Never stand behind the tank cover when it is opened or closed.
2.5 Personnel qualification and education
Personnel that use, maintain, and inspect the machine must have the right
qualifications for this job.
Responsibility and authorisation of the personnel and the supervision on the
personnel must be embedded. If the knowledge is not present, the user must
provide for the necessarily education.
2.6 Danger that can occur if the security regulations aren’t observed
If the security regulations are not observed, danger can occur for personnel and
for the environment.
No amends are given if the regulations are not observed.
If the regulations are not observed, this can results in:
• Failure of important functions of the machine.
• Failure of prescribes methods for maintenance.
• Exposure of persons to dangers of electrical or mechanical failures

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2.7 Working safely
The in this manual named security prescriptions, the national prescriptions to
prevent accidents and the internal labour, company and security prescriptions
must be followed by the user.
2.8 Security regulations for the user and technical service
• Protections of moving parts (for example couplings) may not be re-
moved if the machine is working.
• Leakage of dangerous mediums must disposed in a manner that there
is no danger for the personnel and environment. Statutory regulations
must be followed.
• Danger caused by electricity must be excluded.
2.9 Security regulations for maintenance, inspection, and mounting activities
• The user sees to it that qualified technicians do all maintenance, in-
spection and mounting activities. They must study the manual thor-
oughly.
• Maintenance may only be done when the machine is not functioning.
• The in the user’s manual mentioned handling to stop the machine must
be notified.
• Directly after maintenance of the machine, all the security and protec-
tion facilities must be functionally.
• Before starting the machine again, you must follow the instructions
correctly.
2.10 Making changes and fabricate spare parts
Changes to the machine are only permitted if Rioned has given written author-
isation. The use of original spare parts and accessories is for the safety neces-
sary. Rioned is not responsible for injuries or damages if other spare parts are
used.
2.11 Improper use
The security during working with the machine is only guaranteed if the use of
the machine is conforming the user’s manual. The limits that are written in
chapter “Technical Specifications” and “Appendix” may never be overstepped.
If the machine does not work or give troubles, it is forbidden to work further
with the machine. Telephone your dealer or the technical department of your
dealer.
This manual contains all the necessary information concerning control and
maintenance. If the device is positioned correctly, properly controlled, and reg-
ularly maintained, a warranty will be given according to the general conditions
of delivery. However, should it arise that the control and maintenance proce-
dures are not diligently followed, the warranty will become invalid.

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3 TECHNICAL SPECIFICATIONS
3.1 General Year of constructions (month/year) : See type plate on frame
Dimensions : see chapter 11.9 Dimensions
page: 61
Capacity vacuum/water tank : 800 l / 400 l
Length and diameter HP hose : 80 m
Diameter : 1/2” (NW13)
Length suction hose : 2 m
Diameter suction reel hose : 3”
Oil hydraulic : HESTIA 46
order number: 71003500046
Important! : Replace once a year!
Capacity : ±50 l
3.2 Pump Type : Speck P45
Number of plungers : 3
Number of valves : 6
Maximum pressure (p) : 320 bar
Maximum output : 46 l/min.
Weight (m) : 50 kg
Maximum water temperature (T) : 60 °C
Oil : GX 80W90
Quantity : 3,5 l
3.3 Vacuum
pump Type : SLS 54 Oil : Vacumax 100
(71.002.000.100)
Capacity Suction : -0,8 bar (relative)
Capacity Pressure : 0,49 bar (relative)
Quantity carter :
3.4 Customer
service When ordering spare parts it is recommended to give the following numbers:
Machine number : 8004002016222
Article number : 22110581000
Follow number : vo64567

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4CONSTRUCTION
4.1 Vehicle
The suction unit contains the following main parts:
1. High-pressure hose on reel
2. Hose holder
3. Control box
4. Vacuum/manometer
5. Hydraulic (speed) reel control
6. High-pressure (HP) valve
7. Locking device swivel arm
8. Press valve
9. Suction valve
10. Pressure regulator
11. Hose guide
12. Pressure gauge
13. Syphon
14. Oil tank hydraulic system
15. Vacuum pump
16. High-pressure pump
17. Water filter
18. Tool box
19. Water tank
20. Vacuum tank
21. Handle Suction or Press
22. Emergency stop
23. Clamping bolts
24. Water level indicator
25. Sight glass
26. Suction filter
27. Flashing orange light
28. Supply pipe water tank
29. PTO Switch
30. Supply valve water filter
31. Drain valve
32. Suction reel
33. Charger Riomote battery
34. Pulsatorsystem On/off
35. Choice valve reel wind

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1
2
3
7
8
8
9
9
18 18
18
20
22
12
23
23 23
23 23
25
25
27 27
32
32
5

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4
1010
12
15
15
16
17
21
26 19
28
30
31
32
31
26
34
28

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5
6
11
13
14
22
24
19
19
20
29
27 33
35

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4.2 Control box
36. Corona
37. Navigation bullets
38. Function
39. Tachometer
40. Pointer
41. ECO Mode
42. Icons Left
43. Icons Right
44. Engine LED
45. Engine symbol
46. High Pressure LED
47. High Pressure symbol
48. Vacuum LED
49. Vacuum symbol
50. Navigator
51. Emergency Stop
52. Key (Off-Manual-Riomote)
36
38
40
42
44
45
50
48
51
37
39
41
43
46
47
49
52

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4.3 Corona
The Corona is OFF (grey) unless:
• The Control Unit is:
Error applicable
Set to Riomote Control
Diesel engine Pre Heat,
Run dry
or
error Oil level
Switched OFF by the Eco Start/
Stop-system