RITE-HITE Rave Installation instructions

PRINTED IN U.S.A. PUBLICATION NO. RAVE REV. 3
RITE-HITE PRINT SHOP © JUNE 2013
THIS MANUAL COVERS ALL UNITS SHIPPED JUNE 2012 TO DATE
INSTALLATION AND OWNER’S MANUAL

TABLE OF CONTENTS
RAVE™ FAN
2Pub. No. RAVE Rev. 3 - © JUNE 2013
DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
FAN DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
COMPONENTS AND TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
MOUNTING OF THE FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
I-BEAM AND TRUSS MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
LAMINATED BEAM KIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
MOTOR BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
SPEED CONTROL STATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
MOTOR WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
FIELD WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
FAN CONTROLS LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
CONTROL BOX WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
SCHNIEDER EMC PLATE AND SHIELDED CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
CONTROL BOX MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
MOTOR WIRING CONT. / ANNUAL PLANNED MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
FAN NOISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
PRODUCT INTRODUCTION
Thank you for purchasing the Rave™Fan from RITE-HITE®.
IMPORTANT
Read and understand contents of this manual prior to installation or operation of this equipment.
For best results, have this product serviced by your authorized RITE-HITE®Representative.
NOTICE TO USER
Your local RITE-HITE®Representative provides the Planned Maintenance Program (P.M.P.) which can be fitted to your
specific operation. Call your local representative or RITE-HITE®at 1-414-355-2600 or toll free at 1-800-456-0600.
In Europe, call [phone]
ORIGINAL INSTRUCTIONS (ENGLISH)
The English version of this manual shall prevail over any error in, or conflicting interpretation of, any translations.
The RITE-HITE
®
products in this manual are covered by one or more of the following U.S. patents: 4,560,315 (RE:
32,968); 4,634,334; 4,692,755; 4,744,121; 4,819,770; 4,843,373; 4,865,507; 4,920,598; 4,995,130; 5,040,258;
5,440,772; 5,442,825; 5,453,735;
37,570); 5,882,167; 5,964,572;
6,116,839; 6,190,109;
6,488,464; 6,497,067;
HITE
®
, LEVEL-RITE
®
, THINMAN
TM
, SAFE-T-LIP
®
, HYDRACHEK
®
, WHEEL-LOK
TM
, DOK-
®
, DUAL-DOK
®
,SAFE-T-STRUT and SAFE-T-GATE
®
are trademarks of
®
.
TM
,DOK-COMMANDER , JUMBO
TM
®
5,111,546; 5,212,846; 5,271,183; 5,299,386; 5,311,628; 5,323,503; 5,375,965;
5,531,557; 5,546,623; 5,553,987; 5,582,498; 5,664,930; 5,702,223; 5,762,459 (RE:
6,010,297; 6,052,268; 6,065,172; 6,070,283; 6,074,157; 6,085,375; 6,092,970; 6,106,212;
6,220,809; 6,627,016; 6,238,163; 6,322,310; 6,311,352; 6,360,394; 6,368,043, 6,431,819;
6,499,169; 6,505,713; 6,524,053; 6,634,049; 6,654,976; 6,676,360; and pending U.S. and foreign patent
applications. RITE-
LOK
RITE-HITE

RAVE™FAN
Pub. No. RAVE Rev. 3 - © JUNE 2013 3
Original Declaration of Conformity
EC Declaration of Conformity
According to the Machinery Directive
2006/42/EG Annex IIA
The Manufacturer: Rite-Hite Aftermarket Corporation
8900 North Arbon Drive
Milwaukee, WI 56223 USA
Hereby declares that the below mentioned products
Ceiling Fan
Type : Revolution HVLS Fan and Rave HVLS Fan
Rouge HVLS Fan and Renegade HVLS Fan
Year : 2012
Comply with all relevant requirements of the Machine Directive.
The mentioned products comply with the demands of the following relevant European directives:
2006/42/EG Machinery Directive
2006/95/EG Low Voltage Directive
2004/108/EG EMC Directive
The following European Standards were applied:
EN 60204-1 Safety of Machinery – Electrical Equipment of Machines. Part 1 General Requirements
EN 12100-1 Safety of Machinery – General Methodolgy. Risk Assessment and Risk Reduction
EN 12100-2 Safety of Machinery – Basic Concepts. General Principles for Design
Part 2: Technical Principles
EN 13857 Safety of Machinery – Safety Distances to prevent hazard zones being reached
by upper and lower limbs
EN 349 Safety of Machinery – Minimum Gaps to prevent crushing of parts of the human body
EN 953 Safety of Machinery – Guards. General Requirements for the design and construction of
fixed and movable guards.
EN 954-1 Safety of Machinery - Safety related parts of control systems
Authorized:
Ron Snyder
Engineering Manger
Rite-Hite Aftermarket Corporation
4343 Chavenelle Drive
Dubuque, IA 52002 USA
Ron Snyder
Date: October 12, 2011

RAVE™FAN
4Pub. No. RAVE Rev. 3 - © JUNE 2013
NOTES

SAFETY
RAVE™ FAN
Pub. No. RAVE Rev. 3 - © JUNE 2013 5
SAFETY
WARNING
!
When working with electrical or
electronic controls, make sure
that the power source has been
locked out and tagged according
to OSHA regulations or your
country’s local standards and
approved local electrical codes.
LOCKOUT / TAGOUT PROCEDURES
The Occupational Safety and Health Administration (OSHA) requires that, in addition to posting safety
warnings and barricading the work area, the power supply has been locked in the OFF position or
disconnected. It is mandatory that an approved lockout device is utilized. An example of a lockout device is
illustrated in Figure 1. The proper lockout procedure requires that the person responsible for the repairs is
the only person who has the ability to remove the lockout device.
In addition to the lockout device, it is also a requirement to tag the power control in a manner that will
clearly note that repairs are under way and state who is responsible for the lockout condition. Tagout
devices have to be constructed and printed so that exposure to weather conditions or wet and damp
locations will not cause the tag to deteriorate or become unreadable.
RITE-HITE®Corporation does not recommend any particular lockout device, but recommends the utilization
of a device that meets OSHA standards (refer to OSHA regulation 1910.147). RITE-HITE®Corporation also
recommends the review and implementation of an entire safety program for the Control of Hazardous
Energy (Lockout/Tagout). These regulations are available through OSHA publication 3120.
Figure 1
DANGER
!
Indicates a hazardous situation which, if
not avoided, will result in death or
serious injury.
WARNING
!
Indicates a hazardous situation which, if
not avoided, could result in death or
serious injury.
CAUTION
!
Indicates a hazardous situation which, if
not avoided, could result in minor or
moderate injury.
NOTICE
Indicates a situation which can cause
damage to the equipment, personal property
and/or the environment, or cause the
equipment to operate improperly.

RAVE™FAN
6Pub. No. RAVE Rev. 3 - © JUNE 2013
GENERAL INFORMATION
DESCRIPTION
The Rave™Fan is a high-volume/low-speed (HV/LS) industrial fan that provides more
consistent air circulation and ventilation with better energy efficiency than traditional high-speed
ceiling fans or industrial floor fans.
SERIAL LABEL

RAVE™FAN
Pub. No. RAVE Rev. 3 - © JUNE 2013 7
SAFETY LABELS
The safety labels have specific placement and must be replaced if they are defaced or removed
for any reason.
DANGER
!
IMPORTANT

RAVE™FAN
8Pub. No. RAVE Rev. 3 - © JUNE 2013
Table 1
LABEL DESCRIPTION
53850527-1 WARNING
For continued protection against fire, replace fuses with the same type and
rating only.
Use copper conductors only rated at 60° or higher! Wiring must comply with
local electrical codes. To maintain U.L. and NEMA 12 ratings, use conduit
fittings approved at those ratings.
All conduit connectors must be through the bottom of the control box only!
For 208V thru 240V control boxes:
To reduce risk of shock – do not connect to a circuit operating at more than
150 volts to ground.
To reduce risk of injury or death an earth ground connection must be made
to the green/yellow control box ground terminal. If metal conduit is used as
the ground conductor, an N.E.C. approved ground bushing and green wire
must be properly attached to the conduit for connection to the ground
terminal.
53850527-2 RITE-HITE
Line Volts:
Motor F.L.A.:
Total F.L.A.:
Hz: Ph:
Serial #:
Enclosure: Type 12
Drawings:
By: Date:
Short circuit current: 5kA rms
symmetrical, 600V maximum
53850527-3 SERVICE RECORD
DATE CYCLES TECHNICIAN COMMENTS
53850606-1 IMPORTANT
Incoming fan power and motor cable must be in separate conduit, run at
least 6" (153mm) apart.
Motor cable must contain stranded copper wire. Motor cable may not
exceed 200' (60m). See owners manual for specifications.
208/230V 400V 460V 575V 220V
Phase Three Three Three Three Single
F1, F2, F3*: 15A KLDR 6A KLDR 10A KLDR 6A KLDR 20A KLDR
* F3 not used on single phase

RAVE™FAN
Pub. No. RAVE Rev. 3 - © JUNE 2013 9
LABEL DESCRIPTION
53850606-5 IMPORTANT
Incoming fan power and motor cable must be in separate conduit, run at
least 6" (153mm) apart.
53850606-6 DANGER
HIGH VOLTAGE
Disconnect power before servicing!
53850606-7 www.ritehitefans.com
Milwaukee WI,0 53223
414-355-2600
Patents Pending

RAVE™FAN
10 Pub. No. RAVE Rev. 3 - © JUNE 2013
SPECIFICATIONS
Diameters: 8, 10, and 12 ft
(2440 mm, 3050 mm, and 3660 mm)
Blades: Aluminum
Blade Finish: Polished and Mill-finish standard, custom colors optional
# of Blades: 4
CFM: Up to 100,000 CFM (12 ft diameter, 4 blade)
Up to 2,830 m3/h (3,660 mm diameter, 4 blade)
Motor: 1.0 hp (.75 kW)
Voltages: 110, 230, 400, 480
Phase: 1 or 3
Amps: 2.9A @ 230V
Watts: 500 – 1000
Frequency: 50 or 60 Hz
Coverage: Up to 7,800 sq ft (725 m2) 50 ft (15.2 m) from the fan’s center in all
directions
Decibels: 40 to 63 dBA depending on fan speed
(measured 20 ft [6100 mm] below and 20 ft [6100 mm] from the fan’s
center)
Air Speed: Up to 5 mph (2.24 m/s) at full speed
Controls: Variable speed
Mounting Heights: 10 to 80 ft (3.0 to 24.4 m) from finished floor to bottom of blade
Weight: 150 lb (68 kg)
SPECIFICATIONS