Robin 505D Instruction Manual

-PARTS CATALOG
i Eq!!obin
I I
Generator 1
Model
RGX505,505D
@FUJIHEAVYINDUSTRIESLTD.

HOW TO USE THIS PARTS CATALOG
1. Referencenumbers with an asterisk
Reference numbers marked with an asterisk indicate that the particular part is availableonly asa
complete set or assembly.
Example:
If the reference number is marked with an asterisk and the description of the part statesthat
certain items are included, this meansthat those included items cannot be ordered separatelyand
must be purchasedasa complete assembly.
2. Description of interchangeability and execution columns
Example: Interchangeability column
-I Items interchangeable between the new
Example: Execution column
-0 10000
010001-
L
-Y
and old parts
1 Items not interchangeable between the new
X
1 and old parts
7
Items conditionally interchangeable between
V
the new and old parts which aresubject to
,!
For usefor SerialNo. up to 010000.
SerialNo.
For usefor SerialNo. from 010001.
the description in the execution column.
Example:
,-interchangeable
Part6 I*
I
Part A 3
Part A i o2oooo- This indicates that Part A is a new part for generators with serial numbers
+
Part B ;
Execution Explanation
020000- This indicates that Part A changed to Part B for generators with serial
numbers from 20000, and that they are interchangeable.
020000- / This indicates that Part A changed to Part B for generators with serial
01 BOOO- f numbers from 1BOOO,and that they are not interchangeable. Also,
1 Part B changed to Part C for generators with serial numbers from 2oooO
i and that they are interchangeable.
’ from 2OOW.
-03OOOC This indicates that Part B is no longer used for generators with serial
i I
I numbers from 3&l. I
Part B
Part A
02oooO - This indicates that Part A changed to Part B for generators with serial
numbers from 20000, and that they are conditionally interchangeable
(see NOTE described at the end of the section).

3. The contents of this parts catalog are subject to revise without notice.
TO INSURE PROMPT AND ACCURATE SERVICE, ALSO THE FOLLOWING
INFORMATION MUST BE GIVEN.
I. State exuctly the quantit) ol‘t’aih part and its part number.
1
-. Clctarly state whether parts NS to be shlpprtd by express. freight or parcel post.
3. State the exact mailing address.

C0NTENTS
GENERATOR PARTS
Fig. 1 GENERATOR ................................................................................. 1
Fig. 2 CONTROL BOX (RGX 505, 220V.230V-240V) .................................. 3
Fig. 3 CONTROL BOX (RGX505, 110V.120V) .......................................... 6
Fig. 4 CONTROL BOX (RGX505D, 110V/220V-l20Vi240V) .......................................... 9
Fig. 5 PIPE FRAME and FUEL TANK ......................................................
12
ENGINE PARTS
Fig. 6 CRANKCASE and CYLINDER HEAD ................................................ 13
Fig. 7 CRANKSHAFT, CAMSHAFT and PISTON ....................................... 15
Fig. 6 VALVE and TAPPET .....................................................................
16
Fig. 9 GOVERNOR and SPEED CONTROL ................................................ 17
Fig. 10 BLOWER HOUSING and MUFFLER ................................................
18
Fig. 11 AIR CLEANER and CARBURETOR ................................................
19
Fig. 12 MAGNETO ....................................................................................
20
Fig. 13 RECOIL STARTER ........................................................................ 21
Fig. 14 ACCESSORIES ..............................................................................
22
OPTIONAL PARTS
Fig.OP 1 CONTROL Box (RGX505D) (NEMA) ....................................... 23
Fig.OP 2
OIL SENSOR (up T0 '84) ......................................................... 25
Fig.OP 3 OIL SENSOR (AFTER ‘85 ) ......................................................... 26
Fig.OP 4 ELECTRIC STARTER and CASTER (GENERATOR PARTS: ......... 27
Fig.OP 5 ELECTRIC STARTER (ENGINE PARTS ) ....................................
28
Fig.OP 6 STARTING MOTOR .................................................................. 29
Fig.OP 7 ECONO-THROTTLE .................................................................. 30

Fig. 1 GENERATOR
GENERATOR PARTS
26
Ref 1
No. /
Description
* 1 I ROTOR, complete
Includes item 2
. ..--.-..-..- ““I .,..,
ll.LSl “““‘~~‘Y.W’.,
I ,
Pnrt Number lCYt+
Description
I
Part Number Q’t i I Executior
! :
I
355 50509 08/ 1
I ! * 4 STATOR, complete
I Includes items 27 and 28 1355 51616 Ol! 1 ;
-GEN. No.
101x8-
2 i BALL BEARING (6205-2RS) 354 58204 08: 1 ; /
3; THROUGH BOLT
* 4 i STATOR, complete
Includes items 27 and 28! For 50Hz-220V. 230V. 240V
For RGX505
* 4 : STATOR, complete
Includes items 27 and 28
For 60Hz-220V , i I
; For RGX505
* 4 I STATOR, complete
: Includes items 27 and 28
For 50Hz-llOV/220V,
12OV./24OV
For RGX 505D
* 4 STATOR, complete
Includes items 27 and 28
For 50Hz-220V, 23OV. 240V
, For RGX505 For 50Hz-llOV/220V,
12OV/24OV
* 4 / STATOR, complete For R GX 505D
Includes items 27 and 28
For SOHz-1lOV * 4 STATOR, complete
For RGX505 Includes items 27 and 28
For 60Ht-llOV.f220V,
* 4 STATOR, complete 12OV!24OV
Includes items 27 and 28 For RGX 505D
For 50Hz-11OV
For RGX505 * 4 STATOR, complete
/ Includes items 27 and 28
* 4 STATOR, complete / For 60Hz-llOV/220V, ; I I
Includes items 27 and 28 / ! 12OV124OV I
For GOHz-1lOV. 12OV
* 4 ’ ST%O~G”,~plete
! For RGX505D 1 ,
5’ STATOR COVER ‘355 64512 08 1 ’ :
Include; items 27 and 28 6 REAR COVER i354 54011 08: 1 ;
For 60Hz-1lOV. 12OV 1 ; 7, BRUSH HOLDER 1354 55003 08i 1 i
For RGX505 ; ;i 1Oi SCREW and WASHER
ASSEMBLY 3595992808, 2 1 i
!
I 11 BRUSH COVER
! I 354 54513 081 1 I ,
I
When ordering perts: Always give the Model. Speclficetlon and Serial Number of Generator.
-2-

Fig. 1 GENERATOR
GENERATOR PARTS
Interohanaeabilitr
Ref I
uo. ,
Description
Part Number iG*ty’ 1 j Execution
I
12
13
14
16
17
17
18
19
20
SCREW and WASHER ,353 59943 08: 2 i i
ASSEMBLY :
DIODE STACK ASSEMBLY ‘353 45894 08 1 :
WASHER
SCREW
BUSHING
GROMMET ,354 57503 08’
COVER BOLT 3555830308. 4:
SPRING WASHER
RUBBER VIBRATION
ISOLATOR ’
For 50Hz
20
21
23
24
25
26
27
28
29
RUBBER VIBRATION i320 75115 08 6 :
For 60Hz ISOLATOR i !
CAP ,354 54514 081 1 ;
NUT /359 59932 081 6 : i
WASHER 1003 10080 00: 3 I
FRONT COVER 1354 64116 08: 1 ’
BOLT 3595993508: 4 j
CONNECTOR (6P) ,353 54300 08 1
CONNECTOR (4P) i353 54301 08 1
355 59012 08;
LABEL, generator name 1 For RGX505 /
I
29 LABEL, generator name
For RGX505D
/
T
26
3ef ,
uo. 1
Description
lnterchsngeebilia
i
Part Number iO’tv , Execution
29’ LABEL, generator name
, For RGX505
: For CHINA
30 CAP
I
i !
35559079wj 1 !
RGX 505
I
I I
! RGX505
i I GEN.No.
101770.
! I
i
1 !
When ordering perts: Always give the Model. Specificatmn and Serial Number of Generator.
-2-

Fig. 2 CONTROL BOX (RGX 505, 220V-230V-240\d~NERAToR PARTS
’
III,~IIllSll~~~“II,~)I
..._“.” ..“.. ~“_” ..._.
Ref 1
Description
Pert Number Q’ty; Ref ’
No. ] Execution No.
Description
Pert Number Q’ty! Execution
181
1GEN:No.
* 1 CONTROL BOX ASSEMBLY 355 40183 1 i
1’ 101168- 2 BOX COVER 353 45901 08 1
Includes items 2 thru 30 ,
and 45 thru 47 / * 3 CONTROL PANEL A 355 41066 08 1 I I
, For 50Hz. 60Hz-220V ASSEMBLY I
Includes items 5 thru 12
* 1, CONTROL BOX ASSEMBLY 355 40183 1 : and 45 thru 47
Includes items 2 thru 30 08i :
and 45 thru 47 I For 22OV,230V
For 50Hz. 60Hz-220V j * 3 CONTROL PANEL A 355 41067 08 1
* 1 CONTROL BOX ASSEMBLY ‘355 40184 18’ 1
GEN. No.
ASSEMBLY i
101168- Includes items 5 thru 12 ; (
Includes items 2 thru 30 and 45 thru 47 j I
and 45 thru 47 x For 240V I
, For 50Hz-230V ’ * 3 CONTROL PANEL A i355 41184 08 1 * 1 ! CONTROL BOX ASSEMBLY i355 40184 08 1 LI ASSEMBLY 1
Includes items 2 thru 30
and 45 thru 47 / Includes items 5 thru 12
For 50Hz-230V I ’
~GEN NO
1 and 45 thru 47 ! iI
‘355 m For 50Hz-220V
* 1 CONTROL BOX ASSEMBLY 40185 18 1
ioiiti-
; For CHINA 1
Includes items 2 thru 30 PANEL A 355 43251 1 1
and 45 thru 47
Y-l a
31 C;l’J’J;~~ ! 081
For 50Hz-240V
ix
Ll
* 1 CONTROL BOX ASSEMBLY ‘355 40185 08 1 ’ * 3 CONTROL PANEL A ‘355 43252 08 1 1
~roc~u2d386jvi
tern 4 / )
Includes items 2 thru 30
and 45 thru 47 I
For 50Hz-240V * 3’ CONTROL PANEL A
Includes item 4 1355
43253 08j 1
I
* 1 CONTROL BOX ASSEMBLY 355 40386 08 1 i For 240V I
Includes items 2 thru 30
and 45 thru 47 3 j C;tWI: PANEL A ‘355 43323
, D81 1 ;
For 50Hz-220V
For CHINA For CHINA
1 GEN.No.
1 CONTROL BOX 353 43016 18 1 1 101168” 4 LABEL, volt mark (AC230V) 353 49034 08; 1 /
l/ CONTROL BOX 353 43016 W/ 1 J” I 41 LABEL, volt mark (AC240V) 353 49035 08 1
When ordering parts; Always give the ModeLSpeciflcetlon and Serial Number of Generator.
-3-

Fig. 2 CONTROL BOX ( RGX 505, 22OV.23OV.240V >
GENERATOR PARTS
?I--
27 ?F;;
lnterchanaeebilitv lnterchanaeabilitv
,”
?ef I I
uo.
Description
Part Number ;Q’ty; i Execution Ref 1
I. No !
Description
Part Number iQ’t; , Execution
.I
5: N;oF,LJ;JvB;FIE&KER, (25A) 332 40225 08j 1 1 j 22j NUT
23’ WASHER 35349902wj 1 I
5 N;oF,Ll;lvBREAKER (20A) *24, AVR ASSEMBLY
Includes item 25
6’ AC VOLTMETER (3OOV) For 5OHz, 60Hz-220V
6 AC VOLTMETER (3OOV) *24 AVR ASSEMBLY
’ Includes item 25
For 50Hz, 60Hz-220V
jGEN. No.
9 SCREW and WASHER 004 35030 801
ASSEMBLY 2 ; j :’ *24 AVR ASSEMBLY 354 30044 1 101240-
Includes item 25 18,
! ‘I For 50Hz-230V j
10 NUT 002 17040 00 2 i *24 AVR ASSEMBLY i35.4 30044 08: 1 a: !
11 ; WASHER 003 10040 DO! 2 1 j Includes item 25
For 50Hz-230V I
12 SCREW and WASHER 004 35041 00 6
ASSEMBLY ; ; *24 : AVR ASSEMBLY8
1 i ! Includes item 25 13 LABEL, DC out 353 49036 08 For 50Hz-240V
13, LABEL, DC out 353 49087 08 1 I ’ *24 AVR ASSEMBLY
: For CHINA Includes item 25
15 FUSE HOLDER (DC) 320 59855 08. 1 ; For 50Hz-240V
16’ FUSE, 10A (DC) /320 59860 081 3 j 25; CONNECTOR (4P) 353 47201 08, 1 !
’
171 TERMINAL BOLT j 363 45700 08 1 ; 261 CONNECTOR (6P) 353 47200 08 1
(Color: BLACK) 1363 45701 08i 27 j STRAINER BRACKET -353 47500 08 1
18 TERMINAL BOLT 1 28 BOLT 001 66051 20 2
: (Color: RED) :
~353499OOW~ l! j 29 SPRING WASHER 003 20050 00’ 2
19 SCREW
20 WING NUT ,353 49901 08 1 ; 30:’ NUT 002 17050 ow 2 :
31
2: I AC PLUG 320 75122 08 2 ’ 21 ! SPRING WASHER 3320005008:
When ordering parts; Always give the Model, Specification and Serml Number of Generator.
-4-

Fig. 2 CONTROL BOX ( RGX 505, 22OV-23OV.240V )
GENERATOR PARTS
. _-. -..-..----..._,
Ref ; I Ref
I Part Number Q’ty/ r 1Execution No j
No. ;
Description
. I
I
32 i CORD BUSH 1 )
363 56WO 08 c
~331 FUEL STRAINER 064 20023
ASSEMBLY 101 1 ; I
Includes items 34 thru 40
*33’ FUEL STRAINER ’ P
:
06420023001 1 : /
I ASSEMBLY ! 1 !
Includes items 34 thru 40
34 “0” RING
36! FILTER b64200033c’
! I I
1 j
.0642000220!
PACKING fI642000230~ 1 i 37 1 j
38 CUP ‘9642000210 1 39: BANJO BOLT 064 20002 40 1 j
40 FIBER PACKING 0642900250 2! :
’
41 NUT, joint 0533090020: 1
42 BANJO 052 10700 42
1 ’
HOSE CLAMP 056 11100 20’43 2
RUBBER PIPE ‘085 10600 00’ ’ 44 1
(6dx12tix15Omm) 1
45 1
’ AC RECEPTACLE(250V-20AIi355 46704 061 I
46 SCREW i353 49905 c@! 2 :
47 SPRING WASHER 3260033506; 2 /
46 i AC PLUG 1355 45706 08 1
1
j j
Description
....v.-..“..ilv”“.,..,
I ,
Pert Number O’t [ Executior
i
I i ’
: I
I
1
When ordering parts: Always give the Model, Specifwxtion and Serial Number of Generator.
-5-

Fig. 3 CONTROL BOX ( RGX 505, 1lOV- 120V >
GENERATOR PARTS
z-41
27 g-34
Interchangeability lnterchengeabilir
I
Ref ! I I
No. !
Description
Pert Number O’ty; i ’ Execution Ref
No
Description
Pat-t Number jCl’ty 1 Execution
. I
’ .GEN.No.
* 11 CONTROL BOX ASSEMBLY 355 40182 18; 1 7 101168- * 3; CONTROL PANEL A ,355 41665 08: 1 8
Includes items 2 thru 30 I x: ASSEMBLY
and 45 thru 47 l
111
Includes items 5 thru 12 ; I ,i
: For 50Hz-110V ; and 45 thru 47 1 I I
* 1 CONTROL BOX ASSEMBLY 355 40182 05 1 / For 50Hz-11OV. 60Hz-120V
Includes items 2 thru 30 , * 3! CONTROL PANEL A ‘355 41066 08; 1
and 45 thru 47 ASSEMBLY ) j
For 5OHz-110V 8 Includes items 5 thru 12 ’
’ GEN.No.
* 1 CONTROL BOX ASSEMBLY ‘355 40186 18 1 and 45 thru 47
Includes items 2 thru 30 ! For GOHz-11OV
and 45 thru 47
;7 i 101168-
:x. * 3: CONTROL PANEL A
60Hz-1lOV
J i
Includes item i355 43249 08; 1 i
, For
081
: 4
i
I
* 1 CONTROL BOX ASSEMBLY 355 40186 1 I For 11OV I
) Includes items 2 thru 30 , * 3’ CONTROL PANEL A 355 43250 08 1 ’ i
and 45 thru 47
For 60Hz-1lOV I I ! I
I I
* 1 CONTROL BOX ASSEMBLY ‘355 40187 1 ’
Includes items 2 thru 30 181
)
1 I%-%- F;)fde;vitem 4 I i
I
4: LABEL, volt mark(AC 1lOV) i353 49031 08; 1
and 45 thru 47 :A 4. LABEL, volt mark(AC 12OV)
5’ 1353 49037 08 1 : ,
For 6OHz-120V NO FUSE BREAKER (40A) ‘328 67265 08! 1 ;
* 1 CONTROL BOX ASSEMBLY ‘355 40187 68’ 1 For 50Hz-1lOV. 60Hz-120V
i lndludes items 2 thru 30 : 4 1
I) 5 NO FUSE BREAKER (30A) I :
‘327 66260 08, 1
and 45 thru 47 For 50Hz 60Hz-110V.-
For 60Hz-120V I
I 60Hz-120V i m
‘353 18( 1 ‘Gl%lN&-
I
1 CONTROL BOX 43016 1
Ok!
5i
J”
NO FUSE BREAKER (45A) !355 45614 08. 1
I[
1 CONTROL BOX 353 43016 1 For 60Hz-110V
2 BOX COVER ,353 45901 081 1 : 6’ AC VOLTMETER (15OV)
I 6 AC VOLTMETER ! 15OV) ‘320 75127 08! 1 ;
350 40610 08 1 3
’
7, AC RECEPTACLE (125V-15A) i320 59850 06 1
1 81 SCREW ‘353 49904 08 10
When ordering parts; Always give the Model, Specifrcatlon and Serial Number of Generator.
-6-