Rockler Dust Right Separator User manual

Review full manual instructions prior to use for important safety information.
Always check Rockler.com to confirm that you are using the most recent manual version for your product.
Instructions
Effective June 2023

2
GENERAL SAFETY WARNINGS
This product is designed only for specific applications as defined in the instructions and should not be modified or used for any
manner not described in these instructions. Use only recommended accessories. Before using the Dust Right®Separator: READ,
UNDERSTAND and FOLLOW ALL INSTRUCTIONS AND SAFETY WARNINGS. KEEP THESE INSTRUCTIONS READILY
AVAILABLE FOR FUTURE REFERENCE.
>Always confirm that you are using the most recent version of
the instructions and safety warnings for your product (see the
instructions link on the product page at Rockler.com).
>Before using another tool with this product, always read,
understand and follow the instructions and safety warnings
in the owner’s manual for that tool. If you do not have the
owner’s manual, obtain one from the tool’s manufacturer
before using it with this product.
>Before using any chemical with this product, always read,
understand and follow all safety warnings and guidelines in
the manufacturer’s Safety Data Sheet (SDS; formerly called
“MSDS”), especially regarding:
• How to safely use the chemical, including potential hazards
and recommended first aid measures;
• Personal safety equipment required to safely use the
chemical (e.g. gloves, eye protection, mask/respirator, etc.);
• Proper and safe handling, storage and disposal of
the chemical.
>Before using this product, review and verify that all tools to be
used with it have safety equipment installed and are in proper
working order as defined by the tool’s owner’s manual.
>Do not use this product until you have read and are
confident you understand:
• Product Specific Safety Warnings (p. 3);
• Parts List (pp. 4);
• Assembly (pp. 5-7);
• Dust Right®Separator Troubleshooting (p. 7).
>The user assumes all risk and responsibility for the proper and
safe use of this product and for ensuring product suitability for
the intended application.
>It is the sole responsibility of the purchaser of this product
to ensure that anyone you allow to use this product reads
and complies with all instructions and safety precautions
outlined in this manual prior to use.
>Follow all standard shop safety practices, including:
• Keep children and bystanders away from the tool
operating area;
• Do NOT use power tools in explosive environments, or in
the presence of flammable liquids, fumes or dust;
• TURN OFF AND UNPLUG all power tools BEFORE
making any adjustments or changing accessories;
• Remain alert and use good judgment. Do not use this
product if you are in any way impaired by medications,
alcohol, drugs or fatigue;
• Keep your work area well lit and clean;
• Dress appropriately. Secure loose clothing, remove all
jewelry and tie up long hair before using this product;
• ALWAYS wear safety glasses, hearing protection
and respiratory protection that complies with
NIOSH/OSHA/ANSI safety standards;
• Use dust collection tools and dust face masks to
reduce exposure to dust;
• Use safety equipment such as featherboards, push
sticks and push blocks, etc., when appropriate;
• Maintain proper footing at all times and do not overreach;
• Do NOT force woodworking tools.
>These warnings and instructions do NOT represent the total
of all information available regarding tool safety, use and
technique. Always seek out opportunities to learn more
and improve your skills and knowledge.
Drilling, sawing, sanding or machining wood
products can expose you to wood dust, a substance known
to the State of California to cause cancer. Avoid inhaling
wood dust or use a dust mask or other safeguards for
personal protection. For more information go to
www.P65Warnings.ca.gov/wood.
Danger indicates a hazardous situation that, if not avoided, will result in death or serious injury.
Warning indicates a hazardous situation that, if not avoided, could result in death or serious injury.
Caution indicates a hazardous situation that, if not avoided, may result in minor or moderate injury
or property damage.
Notice indicates important or helpful information and/or user tips.
BP0622

Never use canister bottom to collect or
store water; children can fall into buckets and drown.
Product not to be used or stored around children.
>The Dust Right®Separator is not a toy. Do not allow
children to play on or near the system. Pay close attention
when used by or near children.
> NEVER use the Dust Right®Separator to collect
wet materials or liquids.
> Wood dust is combustible. Do NOT vacuum the
following materials:
• Flammable liquids and gases
• Materials that are burning, smoldering or smoking,
including cigarettes, matches or hot ash. Smoldering
waste may later burst into flames.
• Toxic materials
>Flammable, combustible and toxic materials present
fire and health hazards.
>Do not operate or store your Dust Right®Separator
near hazardous materials.
> Keep away from all ignition sources including heat,
sparks and flame.
>Do not use this product for anything except wood dust.
Materials such as metal shavings, metal dust, screws,
glass, plastic or rock can cause sparks resulting in an
explosion of the wood dust and/or damage.
>Never vacuum toxic materials deemed to be carinogenic,
combustible or in any way hazardous. Materials of this
type include asbestos, arsenic, barium, beryllium, lead
and pesticides.
Note: This is an incomplete list and it is the user’s
responsibility to consult with hazardous waste professionals
if you are in doubt about materials you wish to evacuate.
>Never leave wood dust in a building or vehicle where it
may become hazardous if left unchecked.
> Always dispose of waste in a fire safe area.
>Vapor and dust can be hazardous to your health.
>Pay close attention to the fill line on your Dust Right®
Separator. Be sure to empty the canister before it
accumulates to a level above the fill line. Optimum
operation can be achieve with regular disposal of
waste in the methods prescribed in this manual.
>Use proper caution when discarding collected material
to minimize fire risk.
>Do not use the product in any other way than what
is described in this manual.
3
PRODUCT SPECIFIC SAFETY WARNINGS

4
Quantity
1 Separator Lid 1
2 Separator Canister Top 1
3 Separator Canister Bottom 1
4 36" FlexForm™Hose 1
5 Threaded Hose Fittings 2
6 Upper Chip Separator Port 2
7 Lower Chip Separator Port 2
8 Casters 5
1
6
5
4
7
2
8
5
3
PARTS LIST

5
Assembly
1. Align arrows in separator canister Top (2) and
Separator Canister Bottom (3) and snap pieces
together to create the full canister. Fig. 1.
2. Insert the five Casters (8) into the corresponding
sockets on the bottom of the canister. Fig. 2.
3. Position the Lower Chip Separator Ports (7) underneath
the lid with the indents on the Lower Port aligned with
the indents on the lid. Fig. 3. Be sure the Lower Ports
are pointing in opposite directions. Fig. 4. Then
Thread the Upper Chip Separator Port (6) to the
Lower Port (7), sandwiching the lid (1) in between.
4. Secure the Separator Lid (1) to canister by aligning the
lid tab with any one of the 3 tab cutouts in the Canister’s
top rim. Rotate clockwise to secure, reverse to remove.
Fig. 5.
Fig. 2
Fig. 4 - Underside of lid shownFig. 3
Fig. 5
Fig. 1
Align
arrows
Triangle
indent
Lid tab
Tab cut-out
7
6
7
1
8
3
2
3

6
Threading is reversed on Threaded
Hose Fittings (5).
5. Thread both Threaded Hose Fittings (5) to either
end of the FlexForm™Hose (4).
Either Upper Chip Separator Ports (6) can
be used as the input or output ports.
6. Insert one end of the FlexForm™Hose (4) into Upper
Chip Separator Port (6) and the other end into your
shop vacuum. Fig. 6.
Fig. 7
Fig. 6
Some shop vac hose fittings are slightly
under 21⁄4". In this case a couple wraps of tape will make a
tighter fit. Fig. 7.
7. Insert one end of your existing shop vacuum hose in the
open Upper Chip Separator Port (6), and attach the
other end to your power tool dust port or a shop
cleanup handle/wand. Fig. 8.
8. For best results, do not fill past the fill line on the
Separator bucket. Fig. 9.
Shop Vac Hose Tape
1
5
4
6

7
Shop vac
Separator
canister
Existing shop vacuum
hose or 21⁄2" shop hose
FlexForm™hose
Power tool
Clean up wand
Dust Right®Separator Troubleshooting
Too much dust and dirt is getting to your
vacuum’s filter:
1. Small amounts of dust and fine dust will appear in
your vacuum’s filter. This is normal.
2. Check for air leaks. Even a small leak can
affect performance.
3. Check to make sure debris has not collected above
the fill line in the canister.
Suction power seems lower than it should:
1. Check for clogs in your hoses.
2. Make sure you start with a clean filter.
Check Rockler.com for updates to these instrutions. If you have
further questions, please contact our Technical Support Department
at 1-800-260-9663 or [e-mail]
Fig. 8
Fig. 9
Fill line

45556
Rev 0623
Distributed by Rockler Companies, Inc.
4365 Willow Dr. Medina, MN 55340
1-800-279-4441
www.rockler.com