Rockler 57519 User manual

Review full instructions prior to use for important safety information.
Always check Rockler.com to conrm that you are using the most recent version of instructions for your product.
Vacuum Pump Kit Assembly Instructions
Effective December 2019

2
GENERAL SAFETY WARNINGS
BP0918
This product is designed only for specific applications as defined in the instructions and should not be modified or used for any
manner not described in these instructions. Use only recommended accessories. Before using the Vacuum Pump Kit: READ,
UNDERSTAND and FOLLOW ALL INSTRUCTIONS AND SAFETY WARNINGS. KEEP THESE INSTRUCTIONS READILY
AVAILABLE FOR FUTURE REFERENCE.
> Always confirm that you are using the most recent version of
the Instructions and safety warnings for your product (see the
Instructions link on the product page at Rockler.com).
> Before using another tool with this product, always read,
understand and follow the instructions and safety warnings
in the owner’s manual for that tool. If you do not have the
owner’s manual, obtain one from the tool’s manufacturer
before using it with this product.
> Before using any chemical with this product, always read,
understand and follow all safety warnings and guidelines in
the manufacturer’s Safety Data Sheet (SDS; formerly called
“MSDS”), especially regarding:
• How to safely use the chemical, including potential hazards
and recommended first aid measures;
• Personal safety equipment required to safely use the
chemical (e.g. gloves, eye protection, mask/respirator, etc.);
• Proper and safe handling, storage and disposal of
the chemical.
> Before using this product, review and verify that all tools to be
used with it have safety equipment installed and are in proper
working order as defined by the tool’s owner’s manual.
> Do not use this product until you have read and are
confident you understand:
• Parts List (p. 3);
• Assembly (p. 4).
> The user assumes all risk and responsibility for the proper and
safe use of this product and for ensuring product suitability for
the intended application.
> It is the sole responsibility of the purchaser of this product to
ensure that any anyone you allow to use this product reads
and complies with all instructions and safety precautions
outlined in this manual prior to use.
> Follow all standard shop safety practices, including:
• Keep children and bystanders away from the tool
operating area;
• Do NOT use power tools in explosive environments, or in
the presence of flammable liquids, fumes or dust;
• TURN OFF AND UNPLUG all power tools BEFORE
making any adjustments or changing accessories;
• Remain alert and use good judgment. Do not use this
product if you are in any way impaired by medications,
alcohol, drugs or fatigue;
• Keep your work area well lit and clean;
• Dress appropriately. Secure loose clothing, remove all
jewelry and tie up long hair before using this product;
• ALWAYS wear safety glasses, hearing protection
and respiratory protection that complies with
NIOSH/OSHA/ANSI safety standards;
• Use dust collection tools and dust face masks to
reduce exposure to dust;
• Use safety equipment such as featherboards, push
sticks and push blocks, etc., when appropriate;
• Maintain proper footing at all times and do not overreach;
• Do NOT force woodworking tools.
> These warnings and instructions do NOT represent the total
of all information available regarding tool safety, use and
technique. Always seek out opportunities to learn more
and improve your skills and knowledge.
Drilling, sawing, sanding or machining wood
products can expose you to wood dust, a substance known
ot the State of California to cause cancer. Avoid inhaling
wood dust or use a dust mask or other safeguards for
personal protection. For more information go to
www.P65Warnings.ca.gov/wood.
Danger indicates a hazardous situation that, if not avoided, will result in death or serious injury.
Warning indicates a hazardous situation that, if not avoided, could result in death or serious injury.
Caution indicates a hazardous situation that, if not avoided, may result in minor or moderate injury
or property damage.
Notice indicates important or helpful information and/or user tips.

3
Quantity
1 Gast Vacuum Pump 1
2 Pressure Gauge 1
3 Air Filter 1
4 Roll of Vinyl Tubing, 3/8" I.D. x 1/2" O.D. x 9' Long 1
5 1/4" FNPT Crossed Brass Intersection Fitting 1
6 1/4" MNPT Plug 1
7 1/4" FNPT to 1/4" Barbed Fitting 1
8 1/4" MNPT to 3/8" Barbed Fittings 4
PARTS LIST - VACUUM PUMP KIT
4
5
6
2
3
1
8
8
7
8
8

4
Assembly
1. Cut two 4"-6" long sections from the roll of 3/8" I.D.
Vinyl Tubing (4).
2. If they are present, remove the plastic plugs from the
intake and outlet ports on the Vacuum Pump (1). Note
the arrows cast into the top of the pump; they indicate
airflow direction. Fig. 1.
3. Thread one 1/4" MNPT to 3/8" Barbed Fitting (8) into the
intake port on the Vacuum Pump (1) and tighten. The arrow
above the intake port points toward the center of the cylinder.
4. Press one end of one of the 4"-6" sections of 3/8" I.D. Vinyl
Tubing (4) as far as possible onto the barbed end of the
1/4" MNPT to 3/8" Barbed Fitting (8).
5. Thread the Pressure Gauge (2) into one port on the
1/4" FNPT Crossed Brass Intersection Fitting (5)
and tighten.
6. Thread the 1/4" MNPT Plug (6) into the port opposite
the Pressure Gauge (2) on the 1/4" FNPT Crossed Brass
Intersection Fitting (5) and tighten.
7. Thread two 1/4" MNPT to 3/8" Barbed Fittings (8) into
the remaining two ports on the 1/4" FNPT Crossed Brass
Intersection Fitting (5) and tighten.
8. Press the open end of the 4"-6" section of 3/8" I.D. Vinyl
Tubing (4) from Step 4 as far as possible onto the barbed
end of one of the 1/4" MNPT to 3/8" Barbed Fittings (8)
on the 1/4" FNPT Crossed Brass Intersection Fitting (5).
Make sure that you will be able to read the Pressure Gauge
after the tube is connected.
9. Press one end of the other 4"-6" section of 3/8" I.D. Vinyl
Tubing (4) onto the barbed end of the other 3/8" Barbed
Fittings (8) on the 1/4" FNPT Crossed Brass Intersection
Fitting (5). Press the tube on as far as possible.
10. Press one barbed port of the Air Filter (3) as far as possible
into the open end of the 4"-6" section of 3/8" I.D. Vinyl
Tubing (4) from Step 8.
11. Press one end of the long section of 3/8" I.D. Vinyl
Tubing (4) as far as possible onto the other barbed
port of the Air Filter (3).
12. Press the barbed end of the remaining 1/4" MNPT to
3/8" Barbed Fitting (8) as far as possible into the open
end of the long section of 3/8" I.D. Vinyl Tubing (4).
13. Thread the 1/4" FNPT to 1/4" Barbed Fitting (7) onto
the 1/4" MNPT to 3/8" Barbed Fitting (8), and press the
barbed end of the 1/4" Barbed Fitting (7) as far as possible
into the tube from your Rockler Vacuum Clamp
Pod Kit (53418, sold separately).
Check Rockler.com for updates. If you have further questions, please
contact our Technical Support Department at 1-800-260-9663
or [e-mail]
Vacuum Pump Kit Assembly
0
5
10
15
20
25
-30
20
40
60
80
-100
Fig. 1
Air flow arrow
Distributed by Rockler Companies, Inc.
4365 Willow Dr. Medina, MN 55340
57519
Rev 12/19
1-800-279-4441
www.rockler.com
Do not use liquid soap or any other
lubricant when pressing the Tubing onto fittings. Use of
a lubricant could damage the Vacuum Pump.
If leakage is detected on this or any fitting
after assembly, unthread the fitting, wrap Teflon tape around
the threads and rethread the fitting.
4"-6" Hose
4"-6" Hose
Vacuum
Clamp
Pod Kit
Vacuum Clamp
Pod Hose
Air Flow
Remaining
Hose
1
8
8
8
8
2
3
6
5
7
Air Flow