Roemheld 8600 series User manual

Operating instructions
BA_D8600_EN
Issue 04-2013
Römheld GmbH • Postfach 1253 • 35317 Laubach • Germany • Tel.: [phone] / 89-0 • Fax: [phone] / 89-211 • www.roemheld.de
Subject to change without notice! Translation of the original German document 1 / 13
Hydro-pneumatic pump
max. operating pressure 500 bar
Pos: 1 /He adline-Sublin e/060 H ydraulik-Druc kerzeug er/062 Lufth ydraulisch e Spann pumpen/D8 600H eadlin e-Sublin e@ 5\mod_1290 60523303 3_12319.doc @ 57889 @ @ 1
Pos: 2/Ti telbilder/06 0H ydraulik-Druckerze uger/062 Lufthydra ulische Spannpu mpen/D8600 Titelbil d@ 5 \mod_1288691 168073_0.doc @ 56 661 @ @ 1
Pos: 3.1 /Überschrifte n/Inhaltsverzeic hniso hneN ummerieru ng@ 1\mod_1207 045387656_12319 .doc @ 14651 @ @ 1
Table of contents
Pos: 3.2/ Inhalts- und Stichwortverz eichnisse/Automatisc hes Verzeichnis 1. Ebene @ 1\mod_12 10245493625_1231 9.doc @ 18015 @ @ 1
1 Validity of the documentation 1
2 Target group of this document 1
3 Safety instructions 2
4 For your safety 2
5 Description of the product 3
6 Application 3
7 Transport 4
8 Installation 4
9 Installation 5
10 Start up 6
11 Operation 7
12 Maintenance 7
13 Accessory 10
14 Trouble shooting 10
15 Technical characteristics 10
16 Disposal 11
17 Declaration of manufacture 11
18 Index 13
Pos: 4.1 /Überschrifte n/Gültigkeit der Doku mentation @ 0\mod_1 17558809148 4_12319.doc @ 12335 @ 1 @ 1
1 Validity of the documentation
Pos: 4.2 /Gültigkeit d erDo kumentation/060 H ydraulik-Druckerz euger/062 Lufthydr aulische Spannpu mpen/D8600/D860 0 Gültigkeit der Doku mentation @ 5\mod_1 288691353556_12 319.doc @ 56668 @ @ 1
Hydro-pneumatic pumps of data sheet . The following types or
part numbers are concerned:
• Hydro-pneumatic pump with manual valve 8600 110
• Hydro-pneumatic pump with pneumatic valve 8600 111
• Hydro-pneumatic pump without valves 8600 112
Pos: 5.1/Ü berschriften/Zi elgruppe @ 0\mod_117558 8092656_12319.doc @ 123 43@ 1 @ 1
2 Target group of this document
Pos: 5.2/Ü berschriften/Be diener @ 3\mod_125197868 1828_12319.doc @ 38042 @ 2 @ 1
2.1 Operator
Pos: 5.3/Zi elgruppe/Allgem ein/Bediener Montage und Ha ndhabungstechni k@ 3\mod _1251978618265_1 2319.doc @ 38036 @ @ 1
Tasks:
Operation in setting or automatic mode.
Qualification
No special requests, introduction on the basis of the operating
instructions, danger instruction, minimum age 18 years.
Pos: 5.4/Ü berschriften/F achpersonal @ 3\mod_1251 978910686_12319.d oc@ 3 8048@ 2 @ 1
2.2 Qualified personnel
Pos: 5.5 /Zielgrupp e/Allgemein/Aufg abenM ontage und Handh abungstechnik @ 3\ mod_12519784 25290_12319.doc @ 38 030 @ @ 1
Tasks:
Transport, installation, start up, setting mode, trouble shooting,
putting out of service, checks, maintenance works.
Pos: 5.6/Zi elgruppe/Allgem ein/Zielgruppe, Hydra ulik@ 0 \mod_11755859915 46_12319.doc @ 12323 @ @ 1
• Specialists, fitters and set-up men of machines and installa-
tions with hydraulic expert knowledge.
Pos: 5.7/Zi elgruppe/Allge mein/Zielgruppe, Ele ktrik @ 3\mod_12519762 58129_12319.doc @ 3801 0@ @ 1
• Specialists, fitters and set-up men of machines and installa-
tions with expert knowledge in electrical engineering.
Pos: 5.8/Zi elgruppe/Allgem ein/Qualifikation des Perso nals@ 3 \mod_1257326050 003_12319.doc @ 40276 @ @ 1
Qualification of the personnel
Expert knowledge means that the personnel must
• be in the position to read and completely understand tech-
nical specifications such as circuit diagrams and product-
specific drawing documents,
• have expert knowledge (electric, hydraulic, pneumatic
knowledge, etc.) of function and design of the correspond-
ing components.
An expert is somebody who has due to its professional educa-
tion and experiences sufficient knowledge and is familiar with
the relevant regulations so that he
• can judge the entrusted works,
• can recognize the possible dangers,
• can take the required measures to eliminate dangers,
• knows the acknowledged standards, rules and guidelines of
the technology.
• has the required knowledge for repair and mounting.
Pos: 5.9/Ü berschriften/Sac hkundiger / befähigte Person @ 4\mo d_1267529226047_ 12319.doc @ 45730 @ 2 @ 1

Operating instructions
BA_D8600_EN
2 / 13
2.3 Expert / qualified person
Pos: 5.10 /Zielgrup pe/Allgemein/Zielgr uppe, Sachkundig erSic herheitseinrichtu ngen @ 4\mod_12 67531759476_12 319.doc @ 45742 @ @ 1
Tasks:
Maintenance and test of safety equipments.
Qualification
The specifications in the operating safety regulations
(BetrSichV) after professional training and prompt professional
activity are as follows:
• Technical professional training, e. g. as skilled worker,
• At least two years work experience,
• After classification of the dangerousness corresponding
tests passed,
• Regular further training,
• Knowledge of relevant rules and standards (regulations,
standards),
• Involvement in the handling of the corresponding products
and regular test activities.
An expert / qualified person is a person who has sufficient
knowledge in design, control and applications due to their pro-
fessional education and experience:
• Safety devices as:
- Two-hand control,
- Safety light curtains and light grids
- Separating safety devices,
- etc.
• Hydraulic components as:
- Safety-related parts of controls,
- Hydraulic hoses,
- Accumulators,
- etc.
• Electric components as:
- Safety-related parts of controls,
- etc.
• Technical professional training, e. g. as skilled worker,
• etc.
and is familiar with the respective national work safety regula-
tions, accident prevention directions, guidelines and generally
accepted technical rules and regulations (e. g.
DIN standards, VDE regulations, technical rules of other
EC member states) so that he is in the position to judge the
working safety and to carry out the delegated tasks.
Pos: 6.1/Ü berschriften/Sich erheitshinweise @ 2\mod _1220854701453_1 2319.doc @ 25290 @ 1 @ 1
3 Safety instructions
Pos: 6.2 /Symbole und Sig nalwörter/Allgem ein/NEU Symbole u ndSig nalwörter @ 12\mo d_13583218961 25_12319.doc @ 130 146 @ @ 1
DANGER
Danger of life / heavy health damages
Stands for an imminent danger.
If it is not avoided, death or very severe injuries will result.
WARNING
Person damage
Stands for a possibly dangerous situation.
If it is not avoided, death or very severe injuries will result.
CAUTION
Easy injuries / property damage
Stands for a possibly dangerous situation.
If it is not avoided, minor injuries or material damages will re-
sult.
Hazardous to the environment
The symbol stands for important information for the
proper handling with materials that are hazardous to
the environment.
Ignoring these notes can lead to heavy damages to
the environment.
Mandatory sign!
The symbol stands for important information, neces-
sary protection equipment, etc.
Note
This symbol stands for tips for users or especially useful infor-
mation. This is no signal word for a dangerous or harmful situa-
tion.
Pos: 7.1 /Übers chriften/Z ui hrer Sich erheit @ 0\mod_11755880 91937_12319. doc @ 1 2338 @ 1 @ 1
4 For your safety
Pos: 7.2 /Überschrifte n/Grundlegende Infor mationen @ 2\mod_ 12204281101 56_12319.doc @ 24975 @ 2 @1
4.1 Basic information
Pos: 7.3/ Sicherheitshi nweise/Allgemein/Gr undlegende Hinweise für BA mit Konformität @ 3\mod_12 49970773479_1231 9.doc @ 37500 @ @ 1
The operating instructions serve to information and avoidance
of dangers for transport, operation and maintenance.
Only in strict compliance with these operating instructions,
accidents and property damages can be avoided as well as
trouble-free operation of the product can be guaranteed.
Furthermore, the consideration of the operating instructions will
result in:
• reduced down times and repair costs,
• increased service life of the products.
Pos: 7.4/Ü berschriften/Sich erheitshinweise @ 2\mod _1220854701453_1 2319.doc @ 25290 @ 2 @ 1
4.2 Safety instructions
Pos: 7.5/ Gefahr/AAA_GEF AHR @ 12\mod_1358507 477815_12319.doc @ 1303 27@ @ 1
DANGER
Pos: 7.6 /Gefahr/AA G efahr durch unerwartete n Anlauf @ 5\mod_12 84368549449_12 319.doc @ 54181 @ @ 1
Unexpected start of the connected cylinders when switch-
ing on the power units!
• When switching on, the operating pressure will be gener-
ated and in the process the cylinders can move!
• Secure the working area adequately!
Pos: 7.7/ Gefahr/AAA_ENDE @ 1 2\mod_1358507142 413_0.doc @ 130300 @ @ 1
Pos: 7.8/ Warnung/AAA _WARNUNG @ 12\mod_135 8317877485_123 19.doc @ 130104 @ @ 1
WARNING
Pos: 7.9/ Warnung/AA Verletzu ng- durc hMiss achtung der Betriebssa nleitung! @ 3\mod_124763957 1272_12319.doc @ 37048 @ @ 1
Injuries due to non-compliance of the operating instruc-
tions!
• The product may only be operated, if the operating instruc-
tions - especially the chapter "Safety instructions" have
been read and understood.
Pos: 7.10 /Warnung/ AA Verletzung - bestimm ungswidrige Ver wendung,F ehlbedienu ngo der Missbrauch! @ 2 \mod_1219404 580015_12319.doc @ 23964 @ @ 1
Injuries due to misuse, incorrect operation or abuse!
Injuries can occur if the product is not used within the intended
use and the technical performance data.
• Before start up, read the operating instructions!
Pos: 7.11 /Warnung/ AA Verletzung - umstürz endes Produkt - Transp ort @ 1\mod_12075 76318690_12319. doc@ 1 5711 @ @ 1
Injury due to overturning product!
• Overturning product due to inappropriate means of trans-
portation.
• Do not stand below the load during lifting and lowering, stay
outside the danger zone.
• Use suitable means of transportation.

Operating instructions
BA_D8600_EN
3 / 13
• Pay attention to the weight of the equipment.
• Pay attention that the product is safely located (centre of
gravity see instruction sign).
Pos: 7.12 /Warnung/ AA Vergiftung - durch Kont akt mitH ydrauli köl- Öl einfüll en @ 2\mod_12187 93828107_12319. doc @ 23580 @ @ 1
Poisoning due to contact with hydraulic oil!
• For handling with hydraulic oil consider the material safety
data sheet.
• Wear protection equipment.
Pos: 7.13 / Warnung/ AA Verletzu ng - Hoc hdruckinje ktion - U nsachg emäßer A nschluss mitH ydrauli kanschluss @ 0\mod_1181641972 765_1231 9.doc @ 1 2576 @ @ 1
Injury by high-pressure injection (squirting out of hydraulic
oil under high pressure)!
• Improper connection can lead to escapes of oil under high
pressure at the connections.
• Mounting or dismounting of the element must only be made
in depressurised mode of the hydraulic system.
• Connection of the hydraulic line as per
DIN 3852/ISO 1179.
• Unused connections have to be locked professionally.
• Use all mounting holes.
Pos: 7.14 /Warnung/AA Verletz ung- V erbrennung durch heißes Öl! @ 1\mod_12 08946178796_1231 9.doc @ 17046 @ @ 1
Burning due to hot oil!
• In operating conditions oil temperatures up to 70 °C can
appear due to environment influences.
• All works must only be made in cool mode!
Pos: 7.15 /Warnung/ AA Verletzung - Verbren nung durch heiße Oberfl ächen @ 0\mod_11 81649006203_123 19.doc @ 12578 @ @ 1
Burning due to hot surface!
• In operating conditions, surface temperatures of more than
70 °C can appear at the product.
• All maintenance and repair works must only be effected in
cooled mode or with safety gloves.
Pos: 7.16 /Warnung/ AA Verletzung - Verbren nung durch elektrische n Strom @ 1\mod_120 7648041320_12 319.doc @ 15980 @ @ 1
Injury / burning due to contact with energized parts!
• Before working on electric equipment, the energized parts
must be de-energized and secured.
• Do not open protection covers at electric parts.
• All electrical works must only be realised by electricians.
Pos: 7.17 /Warnung/AAA_ ENDE @ 12\mod_13583180 66188_0.doc @ 130112 @ @ 1
Pos: 7.18 /Vorsicht/AAA _VORSICHT @ 12\mod_135 8508040959_123 19.doc @ 130336 @ @ 1
CAUTION
Pos: 7.19 /V orsicht/AA Ar beiten durc h Fac hpersonal @ 2\mod_1218 446795822_1 2319.doc @ 23371 @ @ 1
Work by qualified personnel
• Works only to be effected by authorised personnel.
Pos: 7.20 /Vorsi cht/AA L eistungsd aten des Pro duktes @ 1 \mod_1 216302083 387_12319. doc @ 194 65 @ @ 1
Performance of the product!
The admissible performance data of the product, see chapter
"Technical characteristics", may not be exceeded.
Pos: 7.21 /Vorsicht/AA Beschädig ung von Hydraulikaggr egatDr ehfeldrichtung einhalte n@ 2\ mod_121733204170 8_12319.doc @ 21016 @ @ 1
Hydraulic power unit can be damaged!
• Stick absolutely to the indicated direction of the rotary field.
Pos: 7.22 /V orsicht/AA Agg ressive R einigungs mittel.. @ 3\mod_125198 082612 4_12319.doc @ 38054 @ @ 1
Aggressive cleaning agents
The product must not be cleaned with:
• Corrosive or corroding components or
• Organic solvents as halogen or aromatic hydrocarbons and
ketones (cellulose thinner, acetone, etc.),
because this can destroy the seals.
Pos: 7.23 /Vorsicht/AAA _ENDE@ 1 2\mod_13585071 59523_0.doc @ 130309 @ @ 1
Pos: 7.24 /Hinweis/AAA _HINWEIS @ 12\mod_13585 08459726_12319. doc@ 13 0355@ @ 1
Note
Pos: 7.25 /Hinweis/AA Q ualifikation des Perso nals- hydraulische Ko mponenten @ 1\m od_12076339781 79_12319.doc @ 1573 6 @ @ 1
Qualification of personnel
All works may only be effected by qualified personnel familiar
with the handling of hydraulic components.
Pos: 7.26 /Hinweis/AAA _ENDE @1 2\mod_135850717 8129_0.doc @ 130318 @ @ 1
Pos: 8.1 /Überschrifte n/Persönliche Schutz ausrüstung @ 1\ mod_121672602363 2_12319.doc @ 1 9520@ 2 @ 1
4.3 Personal protective equipment
Pos: 8.2 /Gebotszeic hen/Schutzbrille trage n @ 1\mod_12075 57768203_12319. doc @1 5583 @ @ 1
For works at and with the product,
wear safety goggles!
Pos: 8.3 /Gebotszeic hen/Schutzhandsc huhe tragen @ 1\mod _1207557771937 _12319.doc @ 15588 @ @ 1
For works at and with the product,
wear protective gloves!
Pos: 8.4 /Gebotszeic hen/Schutzschuhe trag en @ 1\mod_120 7556472375_123 19.doc @ 15579 @ @ 1
For works at and with the product,
wear safety shoes!
Pos: 8.5 /Sicherheitshi nweise/120 Mont age-u ndH andhabungst echnik/Allgem ein/Persönliche Schu tzausrüstung tragen @ 3\mod_12506 70632857_12319. doc@ 37720 @ @ 1
For all works at the product, the operator has to make sure that
the necessary protection equipment will be worn.
Pos: 9 /-------- ---- Spaltenumbruc h--- ------ ---@ 0\mod _11755875124 06_12319.doc @12 332 @ @ 1
Pos: 10.1 /Überschrift en/Beschreibung desPr oduktes @ 0\mod _11755880912 03_12319.doc @ 12333 @ 1 @ 1
5 Description of the product
Pos: 10.2 /Beschreib ung/060H ydrauli k-Druckerzeuger/06 2 Lufthydraulisch e Spannpumpen/D8 600/D8600 Beschreib ung @ 5\mod_128 8691775663_1231 9.doc @ 56681 @ @ 1
The tandem plunger pump is built into the oil reservoir in a
space-saving manner. It operates with oscillating movements
and automatic stroke reversing control by a pilot-operated 4/2
directional control valve. The stroke frequency and thereby the
flow rate depend on air pressure and hydraulic counter pres-
sure.
Control variants
• Manually-operated 3/2 directional control valve
This valve is equipped with a turning handle for direct op-
eration at the power unit.
• Pneumatically-operated 3/2 directional control valve
This valve is mounted on the power unit allowing for pneu-
matic remote control, which, however, requires an addi-
tional pilot valve (accessory). According to the length of the
pneumatic piping between both valves, there is a longer or
shorter time delay for the clamping and unclamping opera-
tion.
• Without valve (for remote control)
This version is provided for external valve controls which
can be connected with a pressure and a return line. The
pump unit maintains constant the adjusted pressure.
Under no circumstances a valve for unpressurised cycles
must be used, since the pump is only suited for intermittent
cycles.
Pos: 11 /------ ------ Spaltenumbruch ---- ------- - @0\ mod_1175587512 406_12319.doc @ 12332 @ @ 1
Pos: 12.1 /Überschrift en/Verwendung @ 0 \mod_117558809 2390_12319.doc @ 12 341 @ 1 @ 1
6 Application
Pos: 12.2 /Überschriften/B estimmungsgemäß eVer wendung @ 0\mod_117558 8206140_12319. doc@ 123 45@ 2 @ 1
6.1 Intended use
Pos: 12.3 /Verwendung /060H ydrauli k-Druckerzeuger/061 P umpenaggregate /D8011/D8011 B estimmungsgemäße V erwendung, Druc kerzeuger @ 5\mod_1 284370908364 _12319.doc @ 54206 @ @ 1
The products are used to generate hydraulic pressure in indus-
trial applications for bending or clamping of workpieces and / or
to operate fixtures alternatively hydraulic actuators within
closed, low in dust rooms.
Furthermore the following belongs to possible uses:
• Use within the capacity indicated in the technical character-
istics (see data sheet).
• Use as per operating instructions.
• Compliance with service intervals.
• Qualified and trained personnel for the corresponding activi-
ties.
• Mounting of spare parts only with the same specifications
as the original part.
Pos: 12.4 /Überschriften/B estimmungswidrig eVer wendung @ 0\mod_117558 8251296_12319.doc @ 123 46@ 2 @ 1

Operating instructions
BA_D8600_EN
4 / 13
6.2 Misapplication
Pos: 12.5 /Warnung/AAA_ WARNUNG @ 12\mod_13 58317877485_12 319.doc@ 1 30104 @ @ 1
WARNING
Pos: 12.6 /Warnung/ AA Verletzung - Keine Modi fikationen am Produkt vornehmen. @ 1\m od_12112641871 11_12319.doc @ 1815 5 @ @ 1
Injuries, material damages or malfunctions!
• Do not modify the product!
Pos: 12.7 /Warnung/AAA_ ENDE @ 12\mod_13583180 66188_0.doc @ 130112 @ @ 1
Pos: 12.8 /Ver wendung/Allge mein/Besti mmungswi drige Ver wendung @ 3 \mod_12 58611534209 _12319.doc @ 40640 @ @ 1
The use of these products is not admitted:
• For domestic use.
• On pallets or machine tool tables in primary shaping and
metal forming machine tools.
• If due to vibrations or other physical / chemical effects dam-
ages of the products or seals can be caused.
• In machines, on pallets or machine tool tables that are used
to change the characteristics of the material (magnetise, ra-
diation, photochemical procedures, etc.).
• In areas for which special guidelines apply, especially in-
stallations and machines:
- For the use on fun fairs and in leisure parks.
- In food processing or in areas with special hygiene regu-
lations.
- For military purposes.
- In mines.
- In explosive and aggressive environments (e.g. ATEX).
- In medical engineering.
- In the aerospace industry.
- For passenger transport.
• For other operating and environmental conditions e.g.:
- Higher operating pressures than indicated on the data
sheet or installation drawing.
- With hydraulic fluids that do not correspond to the speci-
fications.
Pos: 12.9 /Verwendung /Allgemein/Besti mmungswidrig e Verwendung andere Dr uckflüssigkeiten @ 5\mod_12843712 89905_12319.do c@ 5 4218 @ @ 1
• With other specifications of the hydraulic fluids than the
ones approved below technical specifications.
Pos: 13 /------ ------ Spaltenumbruch ---- ------- - @0\ mod_1175587512 406_12319.doc @ 12332 @ @ 1
Pos: 14.1 /Überschriften/Tra nsport @ 2\mod_121732 2966174_12319.doc @ 208 84@ 1 @ 1
7 Transport
Pos: 14.2 /Gefahr/U mweltgefährlich, ausla ufendes Öl bei unsachg emäßen Transport @ 4\mod_1269349 511993_12319.d oc @4 7697 @ @ 1
Hazardous to the environment
During improper transit, escaping oil residuals can
lead to environmental pollutions.
Transport the product only in an upright position!
Pay attention to the sign on the packaging: "Top, do
not overturn".
Pos: 14.3 /Warnung/AAA_ WARNUNG @ 12\mod_13 58317877485_12 319.doc@ 1 30104 @ @ 1
WARNING
Pos: 14.4 /Warnung/ AA Verletzu ng- u mstürzendes Pro dukt - Transport @ 1\mod_12075 76318690_12 319.doc @ 15711 @ @ 1
Injury due to overturning product!
• Overturning product due to inappropriate means of trans-
portation.
• Do not stand below the load during lifting and lowering, stay
outside the danger zone.
• Use suitable means of transportation.
• Pay attention to the weight of the equipment.
• Pay attention that the product is safely located (centre of
gravity see instruction sign).
Pos: 14.5 /Warnung/AAA_ ENDE @ 12\mod_13583180 66188_0.doc @ 130112 @ @ 1
Pos: 14.6 /Gebotszeich en/Schutzausrüs tung tragen @ 4\mo d_1271410780776_ 12319.doc @ 483 11@ @ 1
For works at and with the product, wear suitable
protection equipment!
Pos: 14.7 /Transport/0 60H ydraulik-Druc kerzeuger/Allge mein/Beschreibu ngTr ansport Druckerz euger in Karton @ 4\mod _1269345306570 _12319.doc @ 47691 @ @ 1
The product is delivered in a solid carton box (on a throw-away
pallet) and may only be transported to the installation site by
means of a corresponding conveyor (pay attention to the min.
lifting force).
The product must only be lifted down from the transport pallet
by means of a conveyor, the product must centrally rest on the
two fork rakes e.g. of the fork-lift truck.
Pos: 15 /------ ------ Spaltenumbruch ---- ------- - @0\ mod_1175587512 406_12319.doc @ 12332 @ @ 1
Pos: 16.1 /Überschrift en/Montage @ 0\mod _11755880918 12_12319.doc @ 12337 @ 1 @1
8 Installation
Pos: 16.2 /Gefahr/AAA_GEF AHR@ 1 2\mod_135850 7477815_12319.doc @ 130 327 @ @ 1
DANGER
Pos: 16.3 /Gefahr/AA Gefahr durch uner wartetenA nlauf @ 5\mod_1 28436854944 9_12319.doc @ 54181 @ @ 1
Unexpected start of the connected cylinders when switch-
ing on the power units!
• When switching on, the operating pressure will be gener-
ated and in the process the cylinders can move!
• Secure the working area adequately!
Pos: 16.4 /Gefahr/AAA_EN DE @ 12\mod_135850714 2413_0.doc @ 130300 @ @ 1
Pos: 16.5 /Warnung/AAA_ WARNUNG @ 12\mod_13 58317877485_12 319.doc@ 1 30104 @ @ 1
WARNING
Pos: 16.6 /Warnung/ AA Verletzung - Kundenseitig Schutzvorric htung vorsehen @ 4\mo d_127720935 9408_12319.doc @ 500 70@ @ 1
Injuries caused by missing safety devices!
• To avoid injuries appropriate safety devices must be pro-
vided by the customer.
Pos: 16.7 /Warnung/AA Verletz ung- Hoc hdruckinjektion - Unsachg emäßer Anschluss mit Hydrauli kanschluss @ 0\mod_1181641 972765_12319. doc@ 1257 6@ @ 1
Injury by high-pressure injection (squirting out of hydraulic
oil under high pressure)!
• Improper connection can lead to escapes of oil under high
pressure at the connections.
• Mounting or dismounting of the element must only be made
in depressurised mode of the hydraulic system.
• Connection of the hydraulic line as per
DIN 3852/ISO 1179.
• Unused connections have to be locked professionally.
• Use all mounting holes.
Pos: 16.8 /Warnung/ AA Vergiftung - durch Kont akt mitH ydrauli köl!@ 1\m od_120763403 2554_12319.doc @ 157 40 @ @ 1
Poisoning due to contact with hydraulic oil!
Wear, damage of the seals, ageing and incorrect mounting of
the seal kit by the operator can lead to escapes of oil.
Incorrect connection can lead to escapes of oil at the ports.
• For handling with hydraulic oil consider the material safety
data sheet.
• Wear protection equipment.
Pos: 16.9 /Warnung/AAA_ ENDE @ 12\mod_13583180 66188_0.doc @ 130112 @ @ 1
Pos: 16.10/ Gebotszeichen/ Schutzausrüstung trage n@ 4\ mod_1271410780 776_12319.doc @ 48311 @ @ 1
For works at and with the product, wear suitable
protection equipment!
Pos: 16.11/Hi nweis/AAA_H INWEIS @ 12\mod_1358 508459726_12319.d oc@ 1 30355 @ @ 1
Note
Pos: 16.12/Hi nweis/AA Pneu matik Versorgung @ 5\mod_128 8867333438_12319. doc @ 56922 @ @ 1
Pneumatic supply
When connecting the product to the pneumatic supply line, the
hydro-pneumatic pump unit starts to deliver.
Pos: 16.13 /Hinweis/ AA Lufthydraulische n Spannpumpe ein Ha nd-Absperrventil zu i nstallieren @ 5\mod_12 88696562839_1 2319.doc @ 56725 @ @ 1
Note
We recommend to install a hand-operated shut-off valve just in
front of the hydro-pneumatic pump unit. By this valve the hydro-
pneumatic pump unit can be quickly switched off in case of
emergency or for maintenance works.
Pos: 16.14/Hi nweis/AAA_ ENDE @ 12\mod_13585071 78129_0.doc @ 130318 @ @ 1
Pos: 16.15/Ü berschriften/Ü bersicht der Komponenten @ 4\m od_12677129805 91_12319.doc @ 46724 @ 2 @ 1

Operating instructions
BA_D8600_EN
5 / 13
8.1 Overview of components
Pos: 16.16/M ontage/060 Hydr aulik-Druckerzeug er/062 Lufthydraulische Spa nnpumpen/D8600/D8 600Ü bersicht Komponente n@ 5\ mod_1295347046 562_12319.doc @ 59686 @ @ 1
Figure 1: Schematic figure, components according to design
a Pressure relief valve
b Pneumatic port (screw-in
thread)
c Air-pressure pressure
gauge
d Service unit
e Safety valve
f Oil level and oil tempera-
ture control
g Filler screw with air filter
h 3/2 directional control
valve (here a manual val-
ve)
c Pressure gauge for dis-
play of the operating
pressure
k Water trap
l Oil drain plug
Connection Function
A Clamping line (single acting)
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9 Installation
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CAUTION
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Malfunctions!
Chips, coolants and cutting fluids can cause malfunctions.
• Protect the power units against penetration of chips, cool-
ants and cutting fluids!
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Pos: 16.22/Hi nweis/AAA_H INWEIS @ 12\mod_1358 508459726_12319.d oc@ 1 30355 @ @ 1
Note
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Dirt from entering the system
• With increasing dirt penetration into the hydraulic system,
additional high-pressure filters have to be provided in front
of the connections.
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The power unit has to be mounted in upright position, if possi-
ble above the installation or fixture.
If the power unit will be installed below the fixture, an air bleed-
ing possibility has to be provided at the highest point of the
installation.
• Install the power unit at an appropriate place.
• If required mount at the provided holes / plates at the bot-
tom of the reservoir (see chapter Overview of components).
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9.1 Connection of the hydraulic equipment
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1. Connect hydraulic lines to qualifying standards and pay
attention to scrupulous cleanness (A = Extend, B = Retract)!
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Note
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More details
• See ROEMHELD data sheets A 0.100, F 9.300, F 9.310
and F 9.360.
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Screwed Plug
• Use only fittings "screwed plug B and E" as per DIN 3852
(ISO 1179).
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hydraulic connection
• Do not use sealing tape, copper rings or coned fittings.
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Pressure fluids
• Use hydraulic oil as per ROEMHELD data sheet A 0.100.
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Note
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Connection of the hydraulic
Further connection data, plans or similar (e. g. hydraulic, elec-
tric circuit diagrams or electrical parameters) see enclosures!
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9.2 Connection of pneumatic equipment
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DANGER
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Unexpected start of the connected cylinders when switch-
ing on the power units!
• When switching on, the operating pressure will be gener-
ated and in the process the cylinders can move!
• Secure the working area adequately!
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WARNING
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Unexpected start-up of the pump!
• With locked pump pedal, unexpected start-up of the pump
may occur.
• Install hand-operated valve in the pneumatic line for quick
switching off.
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Note
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Pneumatic supply
When connecting the product to the pneumatic supply line, the
hydro-pneumatic pump unit starts to deliver.
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Note
We recommend to install a hand-operated shut-off valve just in
front of the hydro-pneumatic pump unit. By this valve the hydro-
pneumatic pump unit can be quickly switched off in case of
emergency or for maintenance works.
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1. Connect pneumatic lines to qualifying standards and pay
attention to scrupulous cleanness!
Accessories see also data sheet J 7.400.
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