ROLEC MARINA RS100 User manual

Installation & Operation Manual - MANAM-01-V01-R1
July 2021
MARINA
Classic Pump-Out
Pedestal (RS100)
INSTALLATION
& OPERATION
MANUAL

Safety
Classic RS100 Pump-Out Pedestal MANAM-01-V01-R1 Installation and Operation Manual
Page 2 of 25 July 2021
Amendments
Amendment
Number Details Date
Ver 1, Rev 0 New Document. April 2021
Ver 1, Rev 1 Correction to pedestal dimensions July 2021
Product: Classic RS100 Pump-Out Pedestal
Applicable
Models:
Sanitation Models Bilge Models
MANA0010 MANA0040
MANA0020 MANA0050
MANA0030 MANA0060
Document Type: Installation and Operation Manual
Document Code: MANAM-01-V01-R1
Language: UK English (Original)
Date Published: July 2021
Rolec Services Ltd are the publishers of this document and own the rights to use the text, images and all technical
content contained within. Content supplied by third parties / partner organisations remains the property of that
organisation and is used by agreement with the supplier.
Rolec Services Ltd exercise care to ensure content is as accurate as possible at the time of publication. However, no
guarantee of accuracy should be inferred.
Rolec Services Ltd, Ralphs Lane, Boston, Lincolnshire PE20 1QU. United Kingdom.
[phone]
[email protected]

Safety
MANAM-01-V01-R1 Installation and Operation Manual Classic RS100 Pump-Out Pedestal
July 2021 Page 3 of 25
Contents
Safety 4
Safety Advice within this Manual 4
Product Overview 5
Options and Accessories 5
Product Specification 7
Physical Specification 7
Electrical Specification 8
Pump Specification 8
Certifications and Compliances 8
Schematics 9
Labelling 11
Options and Accessories 11
Unpacking 12
Typical Contents 12
Installation 13
Before Installation 14
Ground Mounting - if a Mounting Base is Supplied 14
Ground Mounting - if a Base NOT Supplied 14
Install the Pedestal 15
About the Pump 17
Priming 17
Dry-Running 17
About the Timer 18
Set the Timer 19
About the Coin Mechanism 20
Commissioning 21
Operation 23
Maintenance 24

Safety
Classic RS100 Pump-Out Pedestal MANAM-01-V01-R1 Installation and Operation Manual
Page 4 of 25 July 2021
Safety
This manual is specifically applicable to the Classic RS100 Pump-Out Pedestal product and
is provided as a guide to its installation and use.
WARNING: Electrical Power
Make sure electrical power is isolated BEFORE starting this procedure.
x Turn power OFF at the SOURCE.
IMPORTANT: Installers and End Users must read and understand the content
of this manual before installation/use.
Installation must only be performed by someone who is properly qualified and
competent to do so in accordance with the current legislation and Electrical Wiring
Regulations of the geographical location of the installation.
x If the advice in this manual is not understood, contact Rolec for further advice
and/or training BEFORE attempting installation/operation of the equipment.
x Rolec Services Ltd cannot accept any responsibility for improper installation or
any problems arising from improper installation.
NOTE: Damage to the equipment, connected systems or to property caused by
improper installation/use are the responsibility of the installer/user.
x The information provided in this manual must ONLY be used with the model(s) listed
on page 2 of this manual.
x The information provided in this manual must NOT be used with any other product.
x The content of this manual may be updated by the manufacturer as required.
x Do NOT use the equipment for anything other than its intended purpose.
x Do NOT modify the equipment unless specifically instructed to do so by the
manufacturer.
x Do NOT attempt to repair the equipment unless specifically instructed to do so by
the manufacturer.
x Damage to the product may render it unsafe. The product must be electrically
isolated and NOT used until appropriate corrective action has been completed.
Safety Advice within this Manual
Rolec manuals use a system of warnings, cautions and notes.
x WARNINGS concern the safety of installers/end user and will be given before the
detail/instructions in the manual.
x CAUTIONS concern the potential for damage to the equipment and will be given
before the detail/instructions in the manual.
x NOTES are given to provide additional information and/or highlight information of
importance. They will be given either before or after the detail/instructions as
appropriate and may use different wording (such as IMPORTANT) where emphasis is
required.
Warnings, Cautions and Notes may be repeated several times as appropriate and may
be preceded by a hazard symbol.
Product Overview
MANAM-01-V01-R1 Installation and Operation Manual Classic RS100 Pump-Out Pedestal
July 2021 Page 5 of 25
Product Overview
The Classic RS100 Pump-Out Pedestalhas been designed to be a simple and cost-effective
option that still offers all the essential needs.
Manufactured using high quality materials, the Classic range has a long and successful
history of use throughout the world.
This manual covers the range in standard specification.
Model Number Sanitation Pump-Out Models
MANA0010 RS100 self-contained, illuminated, Sanitation pump-out pedestal
x Stop / Start Operation
MANA0020
RS100 self-contained, illuminated, Sanitation pump-out pedestal
x Stop / Start Operation
x Key Switch
MANA0030
RS100 self-contained, illuminated, Sanitation pump-out pedestal
x Pause / Stop Operation
x Coin / Token
Model Number Bilge Pump-Out Models
MANA0040 RS100 self-contained, illuminated, Bilge pump-out pedestal
x Stop / Start Operation
MANA0050
RS100 self-contained, illuminated, Bilge pump-out pedestal
x Stop / Start Operation
x Key Switch
MANA0060
RS100 self-contained, illuminated, Bilge pump-out pedestal
x Pause / Stop Operation
x Coin / Token
Options and Accessories
x Shell colours and materials.
x Panel materials.
x Branding vinyls.
x Payment facility
x Key switch control
x Heat trace tape (internal heating).

Safety
Classic RS100 Pump-Out Pedestal MANAM-01-V01-R1 Installation and Operation Manual
Page 4 of 25 July 2021
Safety
This manual is specifically applicable to the Classic RS100 Pump-Out Pedestal product and
is provided as a guide to its installation and use.
WARNING: Electrical Power
Make sure electrical power is isolated BEFORE starting this procedure.
x Turn power OFF at the SOURCE.
IMPORTANT: Installers and End Users must read and understand the content
of this manual before installation/use.
Installation must only be performed by someone who is properly qualified and
competent to do so in accordance with the current legislation and Electrical Wiring
Regulations of the geographical location of the installation.
x If the advice in this manual is not understood, contact Rolec for further advice
and/or training BEFORE attempting installation/operation of the equipment.
x Rolec Services Ltd cannot accept any responsibility for improper installation or
any problems arising from improper installation.
NOTE: Damage to the equipment, connected systems or to property caused by
improper installation/use are the responsibility of the installer/user.
x The information provided in this manual must ONLY be used with the model(s) listed
on page 2 of this manual.
x The information provided in this manual must NOT be used with any other product.
x The content of this manual may be updated by the manufacturer as required.
x Do NOT use the equipment for anything other than its intended purpose.
x Do NOT modify the equipment unless specifically instructed to do so by the
manufacturer.
x Do NOT attempt to repair the equipment unless specifically instructed to do so by
the manufacturer.
x Damage to the product may render it unsafe. The product must be electrically
isolated and NOT used until appropriate corrective action has been completed.
Safety Advice within this Manual
Rolec manuals use a system of warnings, cautions and notes.
x WARNINGS concern the safety of installers/end user and will be given before the
detail/instructions in the manual.
x CAUTIONS concern the potential for damage to the equipment and will be given
before the detail/instructions in the manual.
x NOTES are given to provide additional information and/or highlight information of
importance. They will be given either before or after the detail/instructions as
appropriate and may use different wording (such as IMPORTANT) where emphasis is
required.
Warnings, Cautions and Notes may be repeated several times as appropriate and may
be preceded by a hazard symbol.
Product Overview
MANAM-01-V01-R1 Installation and Operation Manual Classic RS100 Pump-Out Pedestal
July 2021 Page 5 of 25
Product Overview
The Classic RS100 Pump-Out Pedestalhas been designed to be a simple and cost-effective
option that still offers all the essential needs.
Manufactured using high quality materials, the Classic range has a long and successful
history of use throughout the world.
This manual covers the range in standard specification.
Model Number Sanitation Pump-Out Models
MANA0010 RS100 self-contained, illuminated, Sanitation pump-out pedestal
x Stop / Start Operation
MANA0020
RS100 self-contained, illuminated, Sanitation pump-out pedestal
x Stop / Start Operation
x Key Switch
MANA0030
RS100 self-contained, illuminated, Sanitation pump-out pedestal
x Pause / Stop Operation
x Coin / Token
Model Number Bilge Pump-Out Models
MANA0040 RS100 self-contained, illuminated, Bilge pump-out pedestal
x Stop / Start Operation
MANA0050
RS100 self-contained, illuminated, Bilge pump-out pedestal
x Stop / Start Operation
x Key Switch
MANA0060
RS100 self-contained, illuminated, Bilge pump-out pedestal
x Pause / Stop Operation
x Coin / Token
Options and Accessories
x Shell colours and materials.
x Panel materials.
x Branding vinyls.
x Payment facility
x Key switch control
x Heat trace tape (internal heating).

Product Overview
Classic RS100 Pump-Out Pedestal MANAM-01-V01-R1 Installation and Operation Manual
Page 6 of 25 July 2021
Figure 1 Typical, Classic RS100 Pump-Out Pedestal Components (Sanitation Model)
Pedestal
1. Lid 5. Sandwich 9. RS100 Pump 13. Flexible Hose
2. Lens 6. Internal Frame 10. PVC Pipe - Elbow 14. Hose Hook
3. LED Dome Light 7. Start/Stop Button 11. PVC Pipe to ground 15. Probe Holster
4. Lens Light Basket 8. Switchgear Enclosure 12. Extrusion 16. Sanitation Probe
Enclosure
a. Enclosure d. 16A 100mA 2P RCBO g. Timer j. DIN Rail.
b. 16A 30mA Contactor e. 6A 1P+N Lighting MCB h. Terminals
c. Power Supply f. Incoming Terminals i. Thermal Overload
Product Specification
MANAM-01-V01-R1 Installation and Operation Manual Classic RS100 Pump-Out Pedestal
July 2021 Page 7 of 25
Product Specification
Physical Specification
Material
Head: ABS Granulate Natural Polyethylene and Aluminium
Internal Frame: Hot-Dipped Galvanised Steel
Body External: Aluminium or Steel
Mass Typically, 40 - 50kg (Including Pump) 17.5kg (Pump Only)
Operating Temperature -30°C to +60°C
IP Rating IP65 Enclosure,
IK Rating IK10 Enclosure
Figure 2 Classic RS100 Pump-Out Pedestal Dimensions (Sanitation Model shown)

Product Specification
MANAM-01-V01-R1 Installation and Operation Manual Classic RS100 Pump-Out Pedestal
July 2021 Page 7 of 25
Product Specification
Physical Specification
Material
Head: ABS Granulate Natural Polyethylene and Aluminium
Internal Frame: Hot-Dipped Galvanised Steel
Body External: Aluminium or Steel
Mass Typically, 40 - 50kg (Including Pump) 17.5kg (Pump Only)
Operating Temperature -30°C to +60°C
IP Rating IP65 Enclosure,
IK Rating IK10 Enclosure
Figure 2 Classic RS100 Pump-Out Pedestal Dimensions (Sanitation Model shown)

Product Specification
Classic RS100 Pump-Out Pedestal MANAM-01-V01-R1 Installation and Operation Manual
Page 8 of 25 July 2021
Electrical Specification
Refer to the Product Overview table on page 5.
Input Voltage 230V Single Phase
Overload & Fault Current
Protection
x MCBs IEC 60898-1
x RCD or RCBO IEC 61008-1, IEC 61009-1
Lighting 360 Degree Low Energy LEDs (4 x 1W Approx)
Pump Specification
Material Bronze body, IP55
Motor 230V/1/50Hz Continuous Duty, 0.55kW, 1400rpm,
Shaft Stainless-steel
Shaft seal Carbon ceramic
Impeller Nitrile Rubber
Rotation Clockwise – viewed from brass end cover
Flow x Up to 80 l/min at 0 meters with clean water. (Flow rate varies in
line with fluid viscosity and lift)
x Up to 25 meters or up to 4 metres lift
Priming Self-priming up to 3m vertical lift
Greater vertical lift and faster response can be achieved by pre-
priming and by keeping the pump primed
Protection x Manual reset thermal overload
x Up to 30 min dry running protection
Capacity x Hard and soft solids <8mm
x Up to 90% entrained air
Certifications and Compliances
This product has been designed and built in accordance with the following standards and
legislation:
Wiring Regulations BS 7671-2018
Low Voltage Directive 2014/35/EU
Switchgear MCB/RCD or RCBO IEC 60898-1, IEC 61008-1, IEC 61009-1
EMC Directive 2014/30/EU
Enclosure x BS EN-10204:2004, BS EN 573-3:2013, BS EN 755-2:2016
x IK10 EN 62262:2008
x IP65 BS EN 60529:1992
x Corrosion Resistant / Salt Mist Tested Panels ISO 9227
x UV Stabilised
x Flame Retardant to UL94
RoHS 2011/65/EU
REACH 1907/2006

Product Specification
MANAM-01-V01-R1 Installation and Operation Manual Classic RS100 Pump-Out Pedestal
July 2021 Page 9 of 25
Schematics
MANA0010 & MANA0020
MANA0040 & MANA0050
Figure 3 RS100 Pump-Out Pedestal - Free-to-Use and Key Switch Models (Single Phase Model)
NOTE: Free-to-Use models use the same schematic with the exception of the key switch.
EARTH IN
ACCORDANCE
WITH CURRENT
REGULATIONS

Product Specification
Classic RS100 Pump-Out Pedestal MANAM-01-V01-R1 Installation and Operation Manual
Page 10 of 25 July 2021
MANA0030 & MANA0060
Figure 4 RS100 Pump-Out Pedestal – Coin/Token Models (Three Phase Model Shown)
EARTH IN
ACCORDANCE
WITH CURRENT
REGULATIONS
Labelling
MANAM-01-V01-R1 Installation and Operation Manual Classic RS100 Pump-Out Pedestal
July 2021 Page 11 of 25
Labelling
Users must observe the information given on labels to ensure safe use of the product.
Labels may be in the form of adhesive ‘stickers’, plates, and/or moulded into the surface
of components.
Figure 5 Typical Product Label
Figure 6 Power Warning Labels as Appropriate
Figure 7 Key switch and Buttons Labels
Figure 8 Instruction Label
Figure 9 (Sanitation or Bilge) Front/Rear Panel Label
Options and Accessories
x Shell colours.
x Panel materials.
x Branding vinyls.
x Switching and control.
x Heat trace tape (internal heating).

Product Specification
Classic RS100 Pump-Out Pedestal MANAM-01-V01-R1 Installation and Operation Manual
Page 10 of 25 July 2021
MANA0030 & MANA0060
Figure 4 RS100 Pump-Out Pedestal – Coin/Token Models (Three Phase Model Shown)
EARTH IN
ACCORDANCE
WITH CURRENT
REGULATIONS
Labelling
MANAM-01-V01-R1 Installation and Operation Manual Classic RS100 Pump-Out Pedestal
July 2021 Page 11 of 25
Labelling
Users must observe the information given on labels to ensure safe use of the product.
Labels may be in the form of adhesive ‘stickers’, plates, and/or moulded into the surface
of components.
Figure 5 Typical Product Label
Figure 6 Power Warning Labels as Appropriate
Figure 7 Key switch and Buttons Labels
Figure 8 Instruction Label
Figure 9 (Sanitation or Bilge) Front/Rear Panel Label
Options and Accessories
x Shell colours.
x Panel materials.
x Branding vinyls.
x Switching and control.
x Heat trace tape (internal heating).

Unpacking
Classic RS100 Pump-Out Pedestal MANAM-01-V01-R1 Installation and Operation Manual
Page 12 of 25 July 2021
Unpacking
WARNING: Lifting Hazard
The pedestal typically weighs 40 – 50 kg but may differ depending on end
user specifications.
x Use safe and correct lifting techniques.
x Use additional staff to assist with lifting and/or use a mechanical
lifting aid.
The content of the package depends on the model ordered and any options or
accessories.
IMPORTANT:
1. Do NOT allow the pedestal to be exposed to sunlight if inside plastic bag
packaging. Increases in temperatures and or humidity may affect electronic
components.
2. Make sure all packaging is disposed of responsibly and in accordance with the
current regulations in your region.
1. Place the package on a flat, level surface.
2. Visually examine the packaging for indications of damage caused in transit.
x Obtain photographic evidence of the damage if required.
3. Carefully remove the packaging.
4. Visually examine the product for indication of damage that match any damage to
the packaging.
x Obtain photographic evidence of the damage if required.
5. If damage has been sustained, contact the transportation service and your
supplier. Photographs may be required to back up any claim you may make.
Typical Contents
x 1 x Pump-Out Pedestal with either sanitation probe or bilge probe.
x Rubber Splash Mat
x Ground Fixings (optional extra).
x Installation and Operation Manual.

Installation
MANAM-01-V01-R1 Installation and Operation Manual Classic RS100 Pump-Out Pedestal
July 2021 Page 13 of 25
Installation
WARNING: Electrical Power
Make sure electrical power is isolated BEFORE starting this procedure.
x Turn power OFF at SOURCE.
WARNING: Fire / Explosion Hazard
Do NOT use this equipment to pump flammable fluids. An explosion or fire
may occur.
WARNING: Lifting Hazard
The pedestal weighs around 40 kg.
x Use safe and correct lifting techniques.
x Use additional staff to assist with lifting and/or use a mechanical
lifting aid.
IMPORTANT: Waste Fluid Connections
x Water Fluid Connections must be made in accordance with the
current regulations applicable to the geographical region of the
installation.
x All waste fluids must be disposed in accordance with the current
regulations applicable to the geographical region of the
installation.
IMPORTANT: Installers and End Users must read and understand the content
of this manual before installation and/or use of the product.
Installation must only be performed by someone who is properly qualified and
competent to do so in accordance with the current legislation in force in the
geographical location of the installation.
x Advice provided in this manual does NOT override any legislation.
x If the advice in this manual is not understood, contact Rolec for further advice
and/or training BEFORE attempting installation/operation of the equipment.
x Rolec Services Ltd cannot accept any responsibility for improper installation or
any problems arising from improper installation.
NOTE: Damage to the equipment, connected systems or to property caused by
improper installation are the responsibility of the installer.

Installation
Classic RS100 Pump-Out Pedestal MANAM-01-V01-R1 Installation and Operation Manual
Page 14 of 25 July 2021
Before Installation
1. Establish a suitable site location for the unit that is both secure and environmentally
safe.
2. Make sure the location meets current legislation (if applicable).
3. Make sure there is a suitable mains power supply available at the installation site.
4. Make sure there is a suitable means of disposing of waste fluids available at the
installation site.
5. Make sure the unit model is correct and matches the order.
NOTE: Incorrect or damaged units must NOT be installed. Contact your supplier to
discuss replacement.
NOTE: If the pedestal is NOT going to be sited on a pontoon or similar decking type
location, a firm mounting point will be needed in/on the ground. Refer to the sections
immediately below on setting up a base location.
Ground Mounting - if a Mounting Base is Supplied
1. Prepare the ground and set the ground mounting base in the desired location.
x Make sure ALL cables are fed upward through the middle of the base.
2. Concrete the base into place and allow time for it to set.
x The lip of the base should be 2 – 3 mm above the surface.
Ground Mounting - if a Base NOT Supplied
1. Refer to the footprint diagram.
2. Prepare a suitable area of firm, flat ground.
x It must be possible to secure the pedestal to the ground with bolts or similar
fasteners that are appropriate to the type of prepared ground.
x Typically, into concrete, M8 x 100mm Anchor Bolts should be used but installers
must assess the site and choose the most appropriate fastener for their
needs.
Figure 10 Ground Mounting Footprint Diagram

Installation
MANAM-01-V01-R1 Installation and Operation Manual Classic RS100 Pump-Out Pedestal
July 2021 Page 15 of 25
Install the Pedestal
WARNING: Electrical Power
Make sure electrical power is isolated BEFORE starting this procedure.
x Turn power OFF at SOURCE.
NOTE: All electrical work must be performed in accordance with the current Electrical
Wiring Regulations.
WARNING: Fire / Explosion Hazard
Do NOT use this equipment to pump flammable fluids. An explosion or fire
may occur.
WARNING: Lifting Hazard
The pedestal weighs around 40 kg.
x Use safe lifting techniques.
x Use additional staff to assist with lifting and/or use a mechanical
lifting aid.
1. Remove and retain the fixings securing the front and rear skin panels to the
pedestal.
x Fixings are located at the side of the pedestal at the top and bottom of each
skin panel.
x Carefully ease the panels away from the unit to gain access to the interior.
x Take care not to damage or put strain on any connectors and cables
between the pedestal and the front panel.
2. On the front skin panel, disconnect the cables attached to the light sensor and to
the start/stop buttons. Move the panel away from the pedestal.
3. Carefully lift the pedestal then lower it over the cable / pipe and onto its mounting
position.
4. Secure the pedestal to the ground with the correct type and size of fasteners for
the location.
5. Route the power cable to the appropriate position to be able to connect to the
terminals within the switchgear electrical enclosure (item 08 on the exploded
diagram).
x Loosely fit the cable in the cable clamps that run up one side of the internal
frame. The clamps will be secured later in the procedure.
NOTE: In the following steps, all electrical and plumbing work must be performed by
an appropriately qualified engineer in accordance with the current regulations.
6. Remove the front cover from the switchgear enclosure.
7. Create a suitably sized hole in the switchgear enclosure to accept the power cable
and an appropriate cable gland for the cable being used.
8. Terminate the power supply cable in the appropriate manner and connect to the
pedestal as per the schematic.

Installation
Classic RS100 Pump-Out Pedestal MANAM-01-V01-R1 Installation and Operation Manual
Page 16 of 25 July 2021
9. Make sure the cable is routed neatly along the frame and secure the cable clamps
to hold the cable in place.
10. Make sure ALL debris is removed from the switchgear enclosure and that no debris
is present on any of the components.
11. Make sure ALL cable connections are secure and have not become loose or
damaged in transit or during installation.
12. Position the site waste pipe to be able to connect to the pedestal’s waste outlet
pipe.
13. Connect the site waste pipe to the pedestal waste pipe in accordance with the
current, appropriate legislation.
14. Make sure ALL debris is removed from the enclosure and that no debris is present
on any of the components.
IMPORTANT NOTE:
x It is the responsibility of the installing engineer to satisfy themselves that all
cable terminations throughout this product are secure and tight and have not
become loose, strained or disconnected during transit and/or installation.
x It is the responsibility of the installing engineer to satisfy themselves, that the
waste connection has been performed in accordance with the current
legislation and that all pipework is secure and has not become loose, strained
or disconnected during transit and/or installation.
15. Connect the flexible suction hose to the inlet on the rear of the pedestal.
x Connect the probe to the hose if required or not already fitted.
16. Refer to the following three sections About the Pump, About the Timer and About
the Coin Mechanism before moving on to Commissioning.
Installation
MANAM-01-V01-R1 Installation and Operation Manual Classic RS100 Pump-Out Pedestal
July 2021 Page 17 of 25
About the Pump
Priming
The Utility pump can safely self-prime from dry and does not need to be filled with liquid
before starting. However, the pump will prime more rapidly, will generate a higher suction
lift, and will be better protected against dry running on first use, if filled with liquid first.
1. On first start-up, check that the pump has primed itself within a few seconds. If a
steady flow is not established within 20 - 30 seconds, STOP THE PUMP and investigate
the cause.
x Check the inlet line carefully for air leaks. If problems persist, check that the
end cover is tight, the O-ring seal is clean, the cam screw and cam itself are
properly sealed in the body, and that the shaft seal is undamaged and
correctly fitted.
Dry-Running
Properly installed and filled with liquid before use, the pump is protected against dry-
running damage for up to 30 minutes.
Figure 11 Pump and Motor
1. End cover Screws 6. Body 11. Spacer Assembly
2. End Cover 7. Cam Screw 12. Body Screws
3. ‘O’ring 8. Cam 13. Washers
4. Impeller 9. Handle 14. Handle Grip
5. Wearplate 10. Seal Assembly 15. Motor

Installation
MANAM-01-V01-R1 Installation and Operation Manual Classic RS100 Pump-Out Pedestal
July 2021 Page 17 of 25
About the Pump
Priming
The Utility pump can safely self-prime from dry and does not need to be filled with liquid
before starting. However, the pump will prime more rapidly, will generate a higher suction
lift, and will be better protected against dry running on first use, if filled with liquid first.
1. On first start-up, check that the pump has primed itself within a few seconds. If a
steady flow is not established within 20 - 30 seconds, STOP THE PUMP and investigate
the cause.
x Check the inlet line carefully for air leaks. If problems persist, check that the
end cover is tight, the O-ring seal is clean, the cam screw and cam itself are
properly sealed in the body, and that the shaft seal is undamaged and
correctly fitted.
Dry-Running
Properly installed and filled with liquid before use, the pump is protected against dry-
running damage for up to 30 minutes.
Figure 11 Pump and Motor
1. End cover Screws 6. Body 11. Spacer Assembly
2. End Cover 7. Cam Screw 12. Body Screws
3. ‘O’ring 8. Cam 13. Washers
4. Impeller 9. Handle 14. Handle Grip
5. Wearplate 10. Seal Assembly 15. Motor

Installation
Classic RS100 Pump-Out Pedestal MANAM-01-V01-R1 Installation and Operation Manual
Page 18 of 25 July 2021
About the Timer
The timer is located within the switchgear enclosure and controls the period of time over
which the pump will run when activated.
The timer is pre-set by the manufacturer to a default of 15 minutes unless a different time
was requested by the client when the order was placed.
x Pedestals with a key switch use the key to simply enable or inhibit use of the
pedestal by applying or removing power.
x Pump-out is controlled by the start and stop buttons.
x The timer is activated when the start button is pressed and is reset ready for
next use when the stop button is pressed.
x If stop is not pressed, the pump will run for the duration of the timer’s pre-set
time period.
x Pedestals with a coin/token mechanism are activated when a coin/token is
inserted, and the pump starts automatically.
x Pump-out can be paused and un-paused using the Pause button.
x While paused the timer is not running, allowing pumping to resume with all
unused time remaining.
x If the unit is not paused, or stopped the pump will run for the duration of the
timer’s pre-set time period.
x The Stop button stops the pump-out and resets the timer ready for next use. To
start pumping again, another coin/token must be inserted.
NOTE: Only one coin or token should be used for each pre-set time period.
Only 1 coin or token is recognised at a time. If 2 coins or tokens were placed into
the pedestal, one immediately after the other, the time will only run for ONE pre-
set time period.
If more time is required the second coin must be used AFTER the first timer period
has ended or the pump-out has been stopped.
If pumping has been paused and not released (un-paused), the remaining time
may be used by the next user. Alternatively, the Stop button must be used to
‘cancel’ the current pump-out so that a coin/token can be used to initiate a new
pump-out session. Coins/tokens inserted while a pump-out is paused will not be
registered.

Installation
Classic RS100 Pump-Out Pedestal MANAM-01-V01-R1 Installation and Operation Manual
Page 18 of 25 July 2021
About the Timer
The timer is located within the switchgear enclosure and controls the period of time over
which the pump will run when activated.
The timer is pre-set by the manufacturer to a default of 15 minutes unless a different time
was requested by the client when the order was placed.
x Pedestals with a key switch use the key to simply enable or inhibit use of the
pedestal by applying or removing power.
x Pump-out is controlled by the start and stop buttons.
x The timer is activated when the start button is pressed and is reset ready for
next use when the stop button is pressed.
x If stop is not pressed, the pump will run for the duration of the timer’s pre-set
time period.
x Pedestals with a coin/token mechanism are activated when a coin/token is
inserted, and the pump starts automatically.
x Pump-out can be paused and un-paused using the Pause button.
x While paused the timer is not running, allowing pumping to resume with all
unused time remaining.
x If the unit is not paused, or stopped the pump will run for the duration of the
timer’s pre-set time period.
x The Stop button stops the pump-out and resets the timer ready for next use. To
start pumping again, another coin/token must be inserted.
NOTE: Only one coin or token should be used for each pre-set time period.
Only 1 coin or token is recognised at a time. If 2 coins or tokens were placed into
the pedestal, one immediately after the other, the time will only run for ONE pre-
set time period.
If more time is required the second coin must be used AFTER the first timer period
has ended or the pump-out has been stopped.
If pumping has been paused and not released (un-paused), the remaining time
may be used by the next user. Alternatively, the Stop button must be used to
‘cancel’ the current pump-out so that a coin/token can be used to initiate a new
pump-out session. Coins/tokens inserted while a pump-out is paused will not be
registered.
Installation
MANAM-01-V01-R1 Installation and Operation Manual Classic RS100 Pump-Out Pedestal
July 2021 Page 19 of 25
Set the Timer
If required, the pump run time can be changed by amending the settings on the timer.
Pedestals with a coin/token mechanism
Before changing the timer setting, consider what time period and cost is most
appropriate for a pump-out service in your location.
For example, if the average pump-out at your location takes 30 minutes you could
simply set the timer to 30 minutes for one coin or token. Alternatively, you could set the
timer to 15 minutes and the average pump-out would cost 2 coins/tokens. The setting
you make will depend on the time required and the value of the coin or token used.
There are three factors involved with setting the required time period.
x 1. Unit of time selection – 1 second, 10, seconds, 1 minute, 1 hour or 10 hours
x 2. Time range selection – 1.2, 3, 12 or 30
x 3. Time dial setting
Figure 12 Front of Timer – Factory Default Setting
1. Make sure the MODE is set to ‘E’. if the mode is changed the timer will not function
correctly in this application.
2. Use a small screwdriver to :
x Turn the Unit of time selector (1) to the desired units. In most cases this will be
‘min’ as shown above.
x Turn the Time range selector (2) to the desired range. In most cases this will be
‘0 - 30’ as shown above.
x Turn the time dial to the place the pointer at desired time.
The time is now set and when activated it will allow the pump to run for the desired time.
In the example above, the pump run time could be set between 0 and 30 minutes. If a
longer time is required, the three settings at step 2 will need to be changed.
1.
1.
2.
3.

Installation
Classic RS100 Pump-Out Pedestal MANAM-01-V01-R1 Installation and Operation Manual
Page 20 of 25 July 2021
The example below describes setting the timer/pump to run for 45 minutes. However, to
preserve the operational life of the pump, it is advised that the pump should not be run for
much more than the pre-set 15 mins without a period of rest between each operation.
1. Use a small screwdriver to :
x Turn the Unit of time selector
(1) to display 10m.
x Turn the Time range selector
(2) to the range 0 - 12
x Turn the time dial to the place
the pointer at halfway
between 4 and the marker line
for 5. (i.e 4.5)
From this, the timer understands the
calculation 4.5 x 10 (minutes) = 45 minutes.
Other time periods can be set in the same
way.
Figure 13 Changing the Timer Setting
About the Coin Mechanism
If tokens are used, the mechanism does not usually need to be changed. If the cost of the
pump-out service changes, you simply adjust the price charged for each token. The only
occasion on which adjustment may be required, is if needing to use a different type/make
of token.
The coin mechanism is set during manufacturing to accept the coin used in at the
installation site. Coins that fall outside the settings are rejected and returned to the user.
If the mechanism needs to be set to accept a different coin/token, contact Rolec
Services to discuss your needs.