Roto Frank Roto Safe C Operating and maintenance manual

Roto Safe C | C600 | C600 – Tandeo | H600
Multi-point locking systems for doors
Installation, maintenance and operating instructions
for aluminium, timber and PVC profiles
Window and Door Technology

Imprint
Copyright: July 2017
Roto Frank AG
Window and Door Technology
Wilhelm-Frank-Platz 1
70771 Leinfelden-Echterdingen
Germany
Phone [phone]
Fax [phone]
[e-mail]
www.roto-frank.com

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General information Information on these instructions....................................................5
Target groups and their responsibilities...........................................7
Target groups’ obligation to give instructions.................................. 8
Limitation of liability........................................................................9
Explanation of symbols used in safety information........................ 10
Security Stipulated use................................................................................ 11
Information on the product
Roto Safe....................................................................................... 14
Installation Screw connections ........................................................................ 23
Drilling and routing dimensions on the sash
(wood, PVC, aluminium) ................................................................ 25
C500 | C600 | H600 with 4 additional locks (E, V)...................................... 25
C500 | C600 | H600 with 2 / 4 additional locks (CB, CH, C) ....................... 26
C500 | C600 | H600 with 2 / 4 additional locks and ID latch
(CBTF, CHTF, CTF) ..................................................................................... 27
C500 | C600 | H600 with 2 / 4 additional locks and additional
locking device (CBZS, CHZS, CZS) ............................................................ 28
C600 | H600 with 6 additional locks (4C2QB, Quadbolt)............................ 29
H542 with 2 additional locks (C) ................................................................ 30
H542 with 2 twist bolts (T) ........................................................................ 31
C600 – Tandeo with 2 automatic bolts (A) ................................................. 32
C600 – Tandeo with 2 automatic bolts and additional locking device
(AZS) ......................................................................................................... 33
Drilling and routing dimensions on the frame ............................... 34
C500 | C600 | H600 with 4 additional locks (E, V)...................................... 34
C500 | C600 | H600 with 2 / 4 additional locks (CB, CH, C) ....................... 35
C500 | C600 | H600 with 2 / 4 additional locks and ID latch
(CBTF, CHTF, CTF) ..................................................................................... 36
C500 | C600 | H600 with 2 / 4 additional locks and additional
locking device (CBZS, CHZS, CZS) ............................................................ 37
C600 | H600 with 6 additional locks (4C2QB, Quadbolt)............................ 38
H542 with 2 additional locks (C) ............................................................... 39
H542 with 2 twist bolts (T)......................................................................... 40
C600 – Tandeo with 2 automatic bolts (A) ................................................. 41
C600 – Tandeo with 2 automatic bolts and additional locking device
(AZS) ......................................................................................................... 42
Installation advice ......................................................................... 43
Lever-operated espagnolette ..................................................................... 43
Daytime unlocking mechanism Roto Safe C | C600 Tandeo ...................... 44
General information
Contents

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Configuration and operation
Operation of daytime unlocking mechanism
Roto Safe C | C600 Tandeo ............................................................ 45
Adjustment Latch reversal ................................................................................ 47
C600 and H600.......................................................................................... 47
C600 – Tandeo........................................................................................... 48
Cam adjustment ............................................................................ 49
Roto Safe C performance test – Cylinder-operated multi-point
locking systems............................................................................. 54
When the door is open .............................................................................. 54
When the door is closed ............................................................................ 55
Roto Safe H performance test – Handle-operated multi-point
locking systems............................................................................. 56
When the door is open .............................................................................. 56
When the door is closed ............................................................................ 57
Maintenance Maintenance .................................................................................. 58
Inspection and care ....................................................................... 59
Preservation of the surface finish .................................................. 60
Transport Transport, packaging, storage ....................................................... 62
Transport inspection...................................................................... 63

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General information
Information on these instructions
These instructions contain important information and instructions for
further processing Roto Safe C mechanical multi-point locking systems
for wooden, PVC and aluminium doors.
These instructions also contain binding specifications in order to ensure
that all parties involved, right up to the end user, comply with the obligation
to give instructions.
The information and instructions contained in these instructions refer to
Roto Safe C mechanical multi-point locking systems.
The following documents apply in addition to these installation, mainte-
nance and operating instructions:
 Catalogues: CTL 86, CTL 8
 Installation instructions IMO_438, Roto Eneo C | CC | CF, for the further
processing of electromechanical multi-point locking systems for doors
 The specific instructions which apply to the various types of hardware
These instructions should be stored where they can be accessed quickly
when required.
Further markings
The following markings are used in these instructions to emphasise
instructions, results, lists, references and other elements:
Marking Explanation
Sash
Frame
Drillings
1
Hardware components
1. Steps
 First-level list
–List without defined order (second level)
P. 12 (Cross-)reference in tables
See page 12 (Cross-)reference in the text
Result
Figures are drawn DIN right. All dimensions are in mm. Otherwise, other
values are specified.
Figures and technical drawings are not true to scale.
All information has been carefully compiled and checked. Changes inevita-
bly result due to technical progress, amendments to legislation and the
passage of time. We therefore ask you to understand that we are unable
to accept any liability for the correctness and completeness of the content.
We are always happy to receive suggestions and comments.
Copyright protection
The contents of these instructions are copyright-protected. This content can
be used when working with the hardware. Any other use is not permitted
without written permission of the manufacturer.

6July 2017 IMO_457_DE_v0 Roto Safe C | C600 | C600 – Tandeo | H600 Subject to change.
General information
Information on these instructions
Explanation of terms
The following terms are used as follows:
Lock
The term “lock” refers to the deadbolt in the main lock and the additional
locks, used to lock the door securely.
Door secured
The term “door secured” means that the door is secured using the latch
in the main lock but is not locked. Actuating the lever handle on the door
causes the latch to retract, allowing the door to be opened.
Door locked
The term “door locked” means that the door is secured by an unsprung
rigid deadbolt that has been pushed out of the main lock, and/or addition-
ally by other additional locks. All locking elements engage in corresponding
recesses in the door frame, or striker plates, the lock case, etc.

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The information in this document is directed at the following target groups:
Hardware dealers
The “hardware dealers” target group includes all companies / individuals
that purchase hardware from hardware manufacturers for resale, without
modifying or further processing the hardware.
Door manufacturers
The “door manufacturers” target group includes all companies / individuals
that purchase hardware from hardware manufacturers or hardware dealers
and further process the hardware by integrating it in doors.
Building element dealers / installation companies
The “building element dealers” target group includes all companies / indi-
viduals that purchase doors from door manufacturers for resale and instal-
lation in a construction project, without modifying the doors.
The “installation companies” target group includes all companies / individu-
als that purchase doors from door manufacturers or from building element
dealers for installation in a construction project, without modifying the
doors.
Builder
The “builder” target group includes all companies / individuals who place
orders for the manufacture of doors for installation in their construction
projects.
End users
The “end users” target group includes all individuals who use the installed
doors.
General information
Target groups and their responsibilities

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General information
Target groups’ obligation to give instructions
NOTE
Each target group must fulfil their obligation to give instructions in
full.
Unless specified otherwise in the text below, documents and infor-
mation can be passed on as a printed document, on a CD-ROM or
via the Internet.
Responsibility of hardware dealers
Hardware dealers must pass the following documents on to the door
manufacturer:
– Catalogue
– Installation, maintenance and operating instructions
Responsibility of door manufacturer
The door manufacturer must pass the following documents on to building
element dealers or the bulider, even if a subcontractor (installation com-
pany) is involved:
– Installation, maintenance and operating instructions
They must ensure that the end users are provided with the documents and
information intended for them in printed format.
Responsibility of building element dealers/ the installation company
Building element dealers must pass the following documents on to the
builder, even if a subcontractor (installation company) is involved:
– Maintenance and operating instructions
Responsibility of the builder
The builder must pass the following documents on to the end user:
– Maintenance and operating instructions

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General information
Limitation of liability
All information and instructions contained in this document have been
compiled in consideration of the applicable standards and regulations,
the latest developments in technology and many years of knowledge and
experience.
The hardware manufacturer assumes no liability for damage caused by:
– Failure to comply with this document and all product-specific documents
and other applicable guidelines (see the chapter entitled “Security,
stipulated use”).
– Improper use / misuse
(see the chapter entitled “Security, stipulated use”).
– Insufficient invitation to tender, non-compliance with installation
regulations and non-compliance with the application diagrams.
– Increased contamination.
Claims made by third parties against the hardware manufacturer on
account of damage resulting from misuse or failure to comply with the obli-
gation to give instructions on the part of hardware dealers, door manufac-
turers, building element dealers or the builder are passed on accordingly.
The obligations agreed in the delivery contract, the general terms and
conditions, the hardware manufacturer’s terms and conditions of delivery
and the legal provisions applicable when the contract was concluded shall
apply.
The warranty only covers original Roto components.
We reserve the right to make technical changes as part of improvement to
performance characteristics and further development.

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General information
Explanation of symbols used in safety information
In these instructions, safety information is marked by symbols. The safety
information is preceded by signal words which indicate the severity of the
hazard.
DANGER!
This combination of symbol and signal word indicates an immi-
nently hazardous situation which may lead to death or serious
injuries if not avoided.
WARNING!
This combination of symbol and signal word indicates a potentially
hazardous situation which may lead to death or serious injuries if
not avoided.
CAUTION!
This combination of symbol and signal word indicates a potentially
hazardous situation which may lead to minor or light injuries if not
avoided.
NOTE
This combination of symbol and signal word indicates a potentially
hazardous situation which may lead to property damage and envi-
ronmental damage if not avoided.

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Security
Stipulated use
“Locking systems” in the sense of this definition are hardware for vertically
installed doors made of wood, PVC or aluminium and their corresponding
combinations of materials, which mainly have the task of closing and locking
doors.
“Closing” refers to keeping a door closed in such a way that it cannot be
opened by pushing or pulling but so that it is easy to open, for example by
using the lever handle. The latch is used to close the door.
“Locking” refers to securing the closed door by an unsprung rigid deadbolt
that has been pushed out of the door lock, and / or additionally by two or
more other locking elements, such as bolts. All locking elements engage in
corresponding recesses in the door frame, or in striker plates, the lock case,
etc. The deadbolt and / or the additional locking elements (e.g. bolts) are
responsible for locking. The deadbolt and the additional locking elements
are moved in order to unlock the door by turning the cylinder key and by
additionally actuating the lever handle.
The locking systems are intended to hold profile or round cylinders. The re-
quired dimensions and requirements for these cylinders can be found in the
technical documentation for the locking system. The locking systems are not
suitable for adapting to shape changes and changes to the seal as a result of
temperature differences or changes to the building.
The hardware in its entirety (locking system) must only be composed of origi-
nal Roto parts and in the combination specified by Roto for the profile series
and its frame / sash combination.
Using other parts which do not form part of the system can cause damage
which renders liability void.
The right combination, with permitted hardware and locking mechanisms
(e.g. key, cylinder) and accessories (e.g. striker plate), must be used during
installation in order to comply with the product’s stipulated use, in accord-
ance with the installation instructions and according to agreed DIN stand-
ards, including maintenance.
Doors for wet rooms and for use in environments with aggressive, corrosive
constituents in the air require special hardware. Mandatory legal regulations
must be complied with.
The stipulated use also includes compliance with all information contained
in the product-specific documentation, such as:
– These installation, maintenance and operating instructions
– Product catalogues
– Information and specifications provided by profile manufacturers
(e.g. for PVC or light metal profiles, etc.)
– Applicable national laws and directives
Any use that goes beyond or differs from the stipulated use is considered
misuse.

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Security
Stipulated use
Misuse
WARNING!
Danger in the event of misuse!
Misuse and incorrect installation of hardware can lead to hazard-
ous situations.
Misuse – i.e. using the product contrary to its stipulated use –
of locking systems is considered to take place in particular where
– The introduction of external and / or unsuitable objects into the
locking system or the striker plate prevents them from operating
properly.
– Obstacles are introduced into the opening area and therefore
prevent the locking systems from being used properly.
– Work is performed on the locking system or striker plate or they
are otherwise impaired in such a way that the structure, mode of
operation or correct functioning are impacted.
– The extended locking bolt or the locking elements are used
contrary to their stipulated use to keep the door open.
– The locking elements have been installed or after-treated (e.g.
painted over) in such a way that they no longer work properly.
– Loads which are not suitable for the product and exceed normal
manual force are exerted on the lever handle connection.
– Loads which are not suitable for the product and exceed normal
manual force are exerted on the locking system by the cylinder
key.
– Inappropriate, e.g. significantly deviating or incorrectly set,
locking mechanisms are used.
– The required door gap is increased or reduced when adjusting
the door hinges or lowering the door.
– A double-leaved door which is not approved for this purpose is
opened by the passive leaf.
– The lever handle and locking mechanism are actuated at the
same time.
– Tools or aids which act as a lever are used to actuate the locking
system.
– Additional loads impact on the door leaf.
– Anyone grips between the door leaf and door frame when
closing doors. (Risk of injury!)

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Security
Safety information
Door hardware, safety-relevant symbols
Always note the following symbols and their meaning to prevent accidents,
injuries and property damage.
Symbol Meaning
WARNING!
Trapping body parts in the opening between sash and frame
poses a risk of injury.
– When closing doors, never grip between the sash and frame and
always exercise caution.
– Keep children and anyone unable to understand the risks away
from the hazardous area.
WARNING!
Placing additional loads on the sash may pose a risk of
injury and cause property damage
– Refrain from placing additional loads on the sash.
CAUTION!
Wind poses a risk of injury
– Avoid exposing the open sash to wind.
– Lock doors in windy and draughty conditions.
CAUTION!
Introducing obstacles into the opening between sash and
frame may pose a risk of injury and cause property damage
– Refrain from introducing obstacles into the opening between
sash and frame.
CAUTION!
Pushing the sash against the edge of an opening (reveal)
may pose a risk of injury and cause property damage
– Refrain from pushing the sash against the edge of an opening
(reveal).

14 July 2017 IMO_457_DE_v0 Roto Safe C | C600 | C600 – Tandeo | H600 Subject to change.
Information on the product
Roto Safe
User information
Roto Safe C
Roto Safe C is the mechanical multi-point locking system in which the main
lock and additional locks can be locked by cylinder operation.
The locks are designed for use in main doors, apartment entrance doors
and side entrance doors.
The high-performance system concept boasts a variety of options for
security and energy efficiency. The additional lock therefore offers a wide
range of functions to meet specific requirements in terms of price or perfor-
mance, from basic functions to a 17-point lock. Further options such as
additional locking device or ID latch are additional possibilities for individual
requirements.
Roto Sil Nano standard surface
Roto Sil Nano coating technology offers the highest available level of sur-
face protection. Systematic quality checks with the most stringent testing
requirements ensure that each individual component in Roto Safe multi-
point locking systems meets our quality standards.
Corrosion resistance tests are continuously performed in accordance with
the standard guidelines for multi-point locking systems.
Extensive quality assurance guarantees a consistent level of high-quality
products.
Long-term durability without after-treatment is ensured if the product is
used properly, i.e. no damage to the surface and no use of aggressive
cleaners.

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Information on the product
Roto Safe
General instructions for use
Do not extend the locks with the door open and then push the door against
the frame.
Do not paint over the lock or locking elements (deadbolt, latch, etc.).
Various types of contamination in the upper area of the door leaf (e.g. plas-
ter residues) must not be wiped towards the lock (faceplate) – contamina-
tion can enter behind the lock faceplate of the lock and then block the lock.
Lubricate locking points (latch, deadbolt, additional lock) at least once
per year.
CAUTION!
Using incorrect lubricants may cause property damage.
Substandard lubricants can prevent the hardware from working
properly.
– Use high-quality lubricants.
– Only use resin-free and acid-free lubricants.
– Recommendation: use grease spray.

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Information on the product
Roto Safe
General instructions for use
During transport and handling, the door leaf must be secured against the
frame using suitable supports (run-up blocks, wedges, etc.). Do not remove
the cylinder fixing, which is a transport safety mechanism, until you are
about to install the cylinder.
The lock area of the door leaf must not be drilled through when the lock is
installed (e.g. for protective hardware).
Install the cylinder without subjecting it to stress and align it 90° to the
door leaf.
Fit long plates and rosettes without subjecting them to stress.

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Information on the product
Roto Safe
General instructions for use
Turn the screws in straight so that no distortion can occur. (Do not use
stainless steel screws on the Roto Sil Nano surface. Use stainless steel
screws on stainless steel components.)
Manufacture door constructions with the specified axis dimensions so that
it is always possible to ensure that the locks operate properly.
The door or door leaf must not be carried by the lever handle.
When an original cylinder is not installed, only lock and unlock the door
using the Roto universal access key.

18 July 2017 IMO_457_DE_v0 Roto Safe C | C600 | C600 – Tandeo | H600 Subject to change.
Information on the product
Roto Safe
General instructions for use
All information and instructions contained in this document have been
compiled in consideration of the applicable standards and regulations,
the latest developments in technology and many years of knowledge and
experience.
The hardware manufacturer assumes no liability for damage caused by:
– Failure to comply with this document and all product-specific documents
and other applicable guidelines (see the chapter entitled “Security,
stipulated use”)
– Improper use / misuse
(see the chapter entitled “Security, stipulated use”)
– Insufficient invitation to tender
– Failure to comply with installation regulations
– Increased contamination
Claims made by third parties against the hardware manufacturer on
account of damage resulting from misuse or failure to comply with the obli-
gation to give instructions on the part of hardware dealers, door manufac-
turers, building element dealers or the builder are passed on accordingly.
The obligations agreed in the delivery contract, the general terms and
conditions, the hardware manufacturer’s terms and conditions of delivery
and the legal provisions applicable when the contract was concluded shall
apply.
The warranty only covers original Roto components.
We reserve the right to make technical changes as part of improvement to
performance characteristics and further development.

Subject to change. Roto Safe C | C600 | C600 – Tandeo | H600 IMO_457_DE_v0 July 2017 19
Information on the product
Roto Safe
General hardware characteristics – Roto Safe C
General hardware characteristics
– Mechanical multi-point locking system for cylinder-operated doors
– High level of basic security with 3-point lock even in the standard version
Processing
– Standardised locking pattern for reduced complexity of logistics and
assembly
– Frame components specially adapted to profile systems for efficient
assembly
– Latch installed for simple assembly on the construction site
Security
– Push-back safeguard after just one turn of the key provides convenient
security
– E cams, V cams and bolts offer basic protection against burglary
– The power wedge, combination lock and Quadbolt offer maximum
protection against burglary
Energy efficiency
– Powerful espagnolette for closing the door tightly
– Automatic clearance adjustment with the V cam, bolt, power wedge,
combination lock and Quadbolt
– Large gasket-compression adjustment range for permanently tight
shutting doors
Quality
– Certified continuous operation characteristics for more than 200,000 actua-
tions ensure permanent functional reliability
– Corrosion-resistant surfaces for a safe investment
– Reliable operation guaranteed by a performance test on every lock prior
to dispatch
Comfort
– Stable, smooth-running espagnolette for simple operation
– Whisper latches as standard for a quiet closing process
– Latch retainer (optionally available and can be retrofitted) keeps the lock
open if required and enables convenient access without a key
Design
– Door constructions up to 3,000mm provide freedom for unique designs
– Durable and scratch-resistant surfaces ensure a high-quality appearance
in the long term
– Backsets from 25 to 80mm provide a wide range of design options for
the profile system

20 July 2017 IMO_457_DE_v0 Roto Safe C | C600 | C600 – Tandeo | H600 Subject to change.
Information on the product
Roto Safe
General hardware characteristics – Roto Safe C600 –Tandeo
General hardware characteristics
– Mechanical multi-point locking system for cylinder-operated doors
– High level of basic security with 3-point lock even in the standard version
Processing
– Standardised locking pattern for reduced complexity of logistics and
assembly
– Frame components specially adapted to profile systems for efficient
assembly
– Latch can be reversed without tools for simple assembly on the
construction site
Security
– Automatic bolts offer Class A VdS-tested protection against burglary
– Automatic bolts are push-back safeguarded without using the key
– Reliable 3-point lock operates automatically in every locking process
to conveniently protect against burglary
Energy efficiency
– Powerful automatic closing mechanism for closing the door tightly
– Automatic clearance adjustment for secure locking, even on doors
which are slightly warped
– Large gasket-compression adjustment range for permanently tight
shutting doors
Quality
– Certified continuous operation characteristics for more than 200,000 actua-
tions ensure permanent functional reliability
– Corrosion-resistant surfaces for a safe investment
– Reliable operation guaranteed by a performance test on every lock prior
to dispatch
Comfort
– Automatic bolts provide convenient security without the need to use a
key
– Daytime unlocking mechanism, which can be optionally retrofitted, keeps
the lock open if required and enables convenient access without a key
Stable and smooth-running espagnolette for simple operation
Design
– Door constructions up to 3,000mm provide freedom for unique designs
– Durable and scratch-resistant surfaces ensure a high-quality appearance
in the long term
– Backsets from 35 to 80mm provide a wide range of design options for
the profile system