Roxtec R Series User manual

Roxtec R 50 frame Roxtec Lubricant Roxtec R 70/75 frame Roxtec R 100-200 frame
Roxtec RM sealing module
(not included)
W
H
SW
Technical data
Components
Frame Aperture
A Ø (mm)
Clearance depth
L (mm)
Packing space
(HxW)
Tool size
SW (mm)
Approx. torque*
(Nm)
R 50 50-52 73 30x30 3 5-6
R 70 70-72 71 40x40 10 6-7
R 75 75-77 71 40x40 10 6-7
R 100 100-102 75 60x60 10 6-7
R 125 125-127 71 80x80 10 6-7
R 127 127-129 71 80x80 10 6-7
R 150 150-152 71 90x90 13 9-11
R 200 200-202 71 120x120 13 9-11
∅A
L
ØA
* The amount of torque needed to compress the seal depends on several things, e.g cable or pipe size,
amount of used lubricant, aperture size or material in the cable sheath, etc.
Safetyinformation
Roxtec recommends that all installations
are performed without facility operation.
Follow national regulations and installation
codes. Any action affecting the routed
service should be performed according to
manufacturer recommendations.
Installation instructions
Roxtec R transit

Tools
(Not included)
SW
Installationina
coredrilledhole
Installationina
weldedsleeve
1
Weld the Roxtec sleeve to the
structure. Welding guidelines are
available at www.roxtec.com.
1
Use a hole saw with the appropriate
diameter.
Installationinanon
loadbearingstructure
A
B
1
For non-load-bearing structure.
Add additional aperture framing
structure of steel or timber (B) to
the existing structure (A) inside the
wall. Attach the frame to the added
structure with suitable fasteners.
1
Attach the sleeve to the structure
using suitable sealing method and
suitable fasteners.
3
Insert the frame into the
sleeve/hole.
2
Lubricate the frame sparsely on the
outside with Roxtec Lubricant.
4
Push the front fittings to the sides.
1
Make or verify an aperture according
to the table on the first page.
5
Lubricate the inside of the frame
thoroughly, especially into the corners.
6
If the frame is provided with a
net, cut or bend the net with a
sharp tool, or your fingers, to
enable cables/pipes to pass
through at their position in the
frame.
7
Pull the cables/pipes through.
The cable/pipe shall go straight
through the frame.
8
Not acceptable.
Installationofbolted
sleeve
Installation R frame

10
Adapt the modules by peeling
off layers.
A
11
The number of layers may not
differ (A) by more than one
between the corresponding
module halves.
12
Lubricate all sealing surfaces on
the modules.
A
9
Achieve a 0.1-1.0 mm (A) gap
between the two halves when
held against the cable/pipe.
14
Insert the modules and cables/
pipes according to your packing
plan.
13
Lubricate the sealing surfaces
of the spare modules. Do not
remove the core.
17
Tighten the nuts crosswise in
small steps.
16
Push the front fittings back
towards the center.
15
A Roxtec pre-compression tool
can be used to make room
for the final module row, if
necessary.
Signs of good compression are: The bolts are tightened similarly.
Excessive lubricant is visible directly after installation. The rubber
surfaces bulge and show convexity.
19
1
2
3
4
5
6
7
8
18
Example of a crosswise
tightening pattern.
Note
OFor optimum reliability, wait 24 hours or longer after installation before exposing the cables/pipes to strain or pressure.
OTo be used with: RM modules.
OCables/pipes shall be parallel to the sleeve/aperture.
OCable/pipe with a considerable weight needs to be supported to prevent damage or subsidence to the seal.
OApprovals or certificates may include amendments or limitations related to this application.
OThe latest version of this and related documents are found at roxtec.com.

1
R70/75: If pipes cables are pre-routed,
disassemble the seal and orientate
the fittings as shown.
2
R70/75: Assemble the parts and insert
the seal halves into the sleeve.
Pre-routed cables/pipes
1
R125-R200: Partly disassemble and
cut the side open between screws
with a sharp tool.
2
R100-R200: Open the frame and
wrap it around the cables.
3
R100-R200: Reassemble the frame
around the cables.
Continue the reinstallation from page
3, step 9.
1
R100: Partly disassemble the seal and
cut between screw and corner.
Disassemblyandreinstallation
1
Untighten the nuts crosswise in
small steps. Make sure the nuts are
completely loose. Push the front
fittings to the sides.
2
Remove the modules if needed using
a flat tool. Replace any damaged
modules.
3
Clean the inside surfaces of the
exposed packing space.
4
Lubricate the inside surfaces all
around with Roxtec Lubricant,
especially into the corners. Continue
the reinstallation from page 2, step 7.
Roxtec ® and Multidiameter ® are registered trademarks of Roxtec in Sweden and/or other countries.
DISCLAIMER
”The Roxtec cable entry sealing system (”the Roxtec system”) is a modular-
based system of sealing products consisting of different components. Each
and every one of the components is necessary for the best performance
of the Roxtec system. The Roxtec system has been certified to resist a
number of different hazards. Any such certification, and the ability of the
Roxtec system to resist such hazards, is dependent on all components
that are installed as a part of the Roxtec system. Thus, the certification
is not valid and does not apply unless all components installed as part
of the Roxtec system are manufactured by or under license from Roxtec
(“authorized manufacturer”). Roxtec gives no performance guarantee with
respect to the Roxtec system, unless (I) all components installed as part of
the Roxtec system are manufactured by an authorized manufacturer and
(II) the purchaser is in compliance with (a), and (b), below.
(a) During storage, the Roxtec system or part thereof, shall be kept indoors
in its original packaging at room temperature.
(b) Installation shall be carried out in accordance with Roxtec installation
instructions in effect from time to time.
The product information provided by Roxtec does not release the purchaser
of the Roxtec system, or part thereof, from the obligation to independently
determine the suitability of the products for the intended process, instal-
lation and/or use.
Roxtec gives no guarantee for the Roxtec system or any part thereof and
assumes no liability for any loss or damage whatsoever, whether direct,
indirect, consequential, loss of profit or otherwise, occurred or caused by the
Roxtec systems or installations containing components not manufactured
by an authorized manufacturer and/or occurred or caused by the use of
the Roxtec system in a manner or for an application other than for which
the Roxtec system was designed or intended.
Roxtec expressly excludes any implied warranties of merchantability and
fitness for a particular purpose and all other express or implied representa-
tions and warranties provided by statute or common law. User determines
suitability of the Roxtec system for intended use and assumes all risk and
liability in connection therewith. In no event shall Roxtec be liable for indirect,
consequential, punitive, special, exemplary or incidental damages or losses.”
Roxtec International AB, Box 540
371 23 Karlskrona, Sweden
[phone], www.roxtec.com
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