Royal Range of California BPQ-30 User manual

For Outdoor Use Only
Installation, Operation, Maintenance Instructions
And Parts List
Model: BPQ – 30, BPQ - 42
ROYAL RANGE OF CALIFORNIA, INC.
3245 Corridor Drive, Eastvale, CA 91752
Phone: [phone], Fax: [phone]

2
Contents Page
For Your Safety 3
Safety Rules 3
Gas Connection 4
LP Tank Requirement 5
Installation Location 6
Clearances 7
Electrical 7
Burner Adjustment 8
Low Flame Setting 9
Lighting Instructions 10
Operation 10
Cleaning and Maintenance 11
Parts Removal and Replacement 12
Trouble Shooting 12
Exploded View – Parts Identification 13-14
Message to the Proud Owner
Congratulations on owning the high quality, high performance grill.
Carefully read this manual to understand all the instructions about how to install,
operate and maintain for optimum performance and longevity.
Keep this manual in a safe place for future reference.
For any assistance, contact us. Make sure to provide the Model Number and Serial
Number of the grill.
Thank you for buying our grill. We wish you years of cooking pleasure.

3
For Your Safety
Safety Rules
1. It is important to follow these rules to avoid fire hazard, property damage or bodily injury
from improper installation or usage of the grill. For safety, READ all rules carefully and
check local codes.
2. It is prohibited to install the grill in recreational vehicles/mobile homes, trailers, boats, etc.
The grill is for outdoor installation and use only.
3. Ensure proper installation by following the installation instructions. Make sure to know
where the gas supply shut-off valve is located. It should be readily and easily accessible.
4. Check all gas line joints or connection for gas leak with soap water solution. Never check
gas leak with an open flame.
5. Do not attempt to repair or replace any part of the grill unless specifically recommended in
this manual. All other service should be performed by a qualified service technician.
If you smell gas :
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, immediately
call your gas supplier.
TESTED IN ACCORDANCE WITH ANSI
STANDARD FOR OUTDOOR COOKING GAS
APPLIANCES. THIS GRILL IS FOR
OUTDOOR USE ONLY.
Check your local building codes for the proper
method of installation. In the absence of local
codes, this unit should be installed in accordance
with the National Fuel Gas Code No. Z223.1-
CAN/CGA – B149.1, natural gas installation code or
CAN/CGA – B149.2, propane installation code.
WARNING
Read the “Lighting Instructions” in this
manual, before lighting this appliance .
CALIFORNIA PROPOSITION 65-
WARNING
The Burning of gas cooking fuel generates
some by-products which are on the list of
substances which are known by the State
of California to cause cancer or
reproductive harm. California law
requires businesses to warn customers of
potential exposure to such substances. To
minimize exposure to these substances,
always operate this unit according to the
use and care manual, ensuring you provide
good ventilation when cooking with gas.
For Your Safety
1 . Do Not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.

4
6. Do not place clothing or other flammable material on or near the appliance. Do not wear
loose-fitting clothes or long sleeves while using the grill as some fabrics can be highly
flammable.
7. Children should be carefully supervised when they are in the vicinity of the grill. Do not
allow them to get close while in use. Items of interest to children should not be stored in or
around the grill in the cabinet or in the masonry enclosure. Portions of the grill can be
extremely hot while in use and can cause severe burns.
8. Protect your hand with a glove or mitt when opening and operating the grill. Open grill lid
slowly to allow heat and smoke to escape before fully opening.
9. Never use aluminum foil to line the crumb pan or grill racks. This can alter airflow for
proper combustion and also build up heat in the control area causing the knobs and igniters to
melt.
10. Grease is highly flammable. Allow hot grease to cool down before attempting to handle it.
Clean grease tray often so that grease does not collect and stay in it.
11. Do not use the grill in a windy area.
12. Do not obstruct the flow of air into the front of the grill.
Gas Connections
Check gas type - use only the type of gas indicated in the rating plate.
Do Not connect an unregulated gas line to the appliance.
Safe and satisfactory operation depends to a great extent on the proper installation of the appliance.
The installation must comply with the local codes, or in the absence of local codes, with either the
National Fuel Gas Code, ANSI Z223.1 or CAN/CGA – B149.1 or 149.2.
Installer supplied manual gas shut-off valve must be installed in an easily accessible location in the gas
supply line ahead of the pressure regulator (4” W.C.) which is also to be provided by the installer.
The outdoor cooking gas appliance and its individual shut-off valve must be disconnected from the gas
supply piping system during any pressure testing of the system at test pressures in excess of ½ Psi (3.5
kPa).
The outdoor cooking gas appliance must be isolated from the gas supply piping system by closing its
individual manual shut-off valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than ½ Psi (3.5 kPa).
The supply line must be sized and installed to provide a sufficient supply of gas to meet the maximum
demand of the grill without undue loss of pressure. The sealant used on the threaded joints of the gas
pipe must be a type resistant to the action of LP gases.
Natural Gas Connection:
Check with your local gas utility
company or with local codes before
installing gas lines.
Installer To Provide Regulator
Appliance pressure 4” W.C.
Inlet pressure 5” - 14” W.C.

5
Assemble pipe fittings as shown. Apply pipe compound on male joints only. Install regulator with the
proper orientation for the gas flow.
LP Gas Connection:
Assemble pipe/hose assembly as shown.
After completion of assembly, turn the tank valve on and turn the control valves on the grill to
the ‘HI/IGN’ position for 10 – 15 seconds to purge the line of air.
Appliance pressure 10.5” W.C.
Inlet pressure 11” – 14” W.C.

6
Inspect the hose before each use of the appliance. If it is evident there is excessive abrasion or
wear, or the hose is cut, it must be replaced prior to the appliance being put into operation. The
replacement hose assembly shall be that specified by the manufacturer.
To connect, insert the regulator inlet into the tank valve and turn the coupler clockwise until the
coupler tightens up. DO NOT OVERTIGHTEN THE COUPLER.
To disconnect, turn the tank valve off. Hold the coupler sleeve and turn counter clockwise. The
inlet line will be disengaged.
If the appliance is not in use, the gas must be turned off at the supply cylinder. Cylinder must be
stored outdoors out of the reach of children and must not be stored in a building, garage or any
other enclosed area.
A dented, rusty or damaged propane cylinder must be replaced immediately.
Check for leaks every time the cylinder is replaced or reconnected. All leaks must be
corrected immediately.
Never use an open flame to check for leaks.
LP Tank Requirements:
The L.P. gas cylinder must be constructed and marked in accordance with the specifications for
L.P. gas cylinders of the U.S. department of Transportation (DOT) and designed for use with a
QCC-1 quick disconnect system only.
The cylinder must be provided with a shut off valve terminating in an L.P. gas supply cylinder
valve outlet specified, as applicable, for connection No. QCC-1.
The cylinder must be provided with a listed overfilling prevention device.
The pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must
be used. Replacement pressure regulators and hose assemblies can be purchased from authorized
dealer or calling Royal Range of California, Inc.
The cylinder supply system must be arranged for vapor withdrawal. Make sure the LP cylinder
has a collar to protect the cylinder valve.
(a) Do not store a spare LP gas cylinder under or near this appliance.
(b) Never fill the cylinder beyond 80 percent full.
(c) If the information in “(a)” and “(b)” is not followed exactly, a fire causing death
or serious injury may occur.
Installation Location

7
Choose a location where the flow of air in the front of the grill is not obstructed.
Due to high temperatures, place the grill out of traffic and keep away from clothing, furniture,
etc. Keep the gas line connection as short as possible. Do not install in recreational
vehicles/mobile homes, trailers, boats, etc.
Clearances:
Combustible Construction
Minimum horizontal clearance from sides and back of the unit to adjacent vertical combustible
construction extending above top of unit, 6 inches from side and 15 inches from back. Do not
locate under overhead unprotected combustible construction .
Non-Combustible Construction
Sides of the grill can be 0” from non-combustible wall, below the cooking surface.
Built in Installation
For non-combustible Masonry enclosure installation, follow the cutout dimension as shown .
The bottom of the grill must be supported on both sides and back or full width with opening as
shown for gas connection.

8
Electrical
Electrical outlet for Rotisserie motor must be installed on the side where the motor is mounted.
The outdoor cooking gas appliance, when installed, must be electrically grounded in accordance
with local codes or, in the absence of local codes, with the National Electrical Code,
ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
Keep any electrical supply cord and the fuel supply hose away from any heated surface.
HALOGEN LIGHT (if applicable ): The grill is provided with a three prong grounding
plug for your protection against shock hazard. Connect 115V power to the grill with a grounded
cord.
Leak Testing:
All gas piping and connections must be tested for leaks after installation or service. All leaks
must be corrected immediately.
Open the valve (shut-off or ‘ON’ LP tank). Test for leaks by applying liquid soap solution to all
joints. Bubbles forming indicate gas leak.
NEVER USE AN OPEN FLAME TO CHECK FOR LEAKS.

9
Burner Adjustments
Every grill is thoroughly checked for proper lighting and burner flame pattern. Conditions at the
location may necessitate minor adjustment of the burner air intake, if the flames are not
steady/stable as shown in the figure.
3/8
1"
AIR SHUTTER
ADJUSTMENT
SCREW
The flame should be full length of the burner, blue and stable. The air intake should be adjusted
ONLY if the flame is lifting off of the ports or has yellow tipping.
If flame is lifting, turn the air shutter clockwise reducing this intake. The screw should be
loosened before turning the air shutter.
If the flame has yellow tipping, the air shutter should be turned counter clockwise allowing more
air in. This will stabilize the flame. Make sure to tighten the screw, after adjustments are made.
Remove the front panel as shown (Page 17) in the diagram to access the burner front (air
shutter).
In order to provide gas to the burner, the orifice must be inside the burner venturi opening.
Check to ensure that the burner is properly secured in the front and back.
Low Flame Setting
Low flame setting is pre-adjusted at the factory. It is not likely that low flame needs adjustments
in the field. If due to gas valve changes low flame has to be adjusted, see figure for instruction.
Hold the stem tight and with a straight screwdriver, turn the screw inside the stem
until flame is adjusted to size desired.
FRONT PANEL

10
Lighting Instructions:
Before Lighting:
Check gas line/hose for signs of wear, abrasion or cuts. If evidence of deterioration is
visible, replace the part prior to use.
If you smell gas, check for leaks. If odor continues, immediately call for service.
Keep your face and body away from grill top when lighting.
Grill and Rotisserie Burner Lighting:
Open the lid during lighting. Make sure all burners are in the
‘OFF’ position.
Push in and turn burner knob to ‘HI/IGN’ position.
Press and hold the electronic igniter to light the burner.
If the burner does not ignite within 4 seconds, turn off the gas,
wait for 5 minutes and then repeat steps 2 and 3.
For complete shut down, turn all burner valves to the ‘OFF’
position. For LP, also turn off the cylinder valve when not in use.
Manual Lighting:
If grill or Rotisserie burners do not light with igniter, they can be lit manually.
Grill: Hold a long lighted match or taper and insert through the opening in the front of the grate
and radiant.
Turn the burner valve to the ‘HI/IGN’ position.
Rotisserie: Place a match near the IR burner with the burner knob in the ‘HI/IGN’ position.
Operation:
DO NOT LEAVE YOUR GRILL UNATTENDED WHILE IN OPERATION.
Grill: Grill burners are controlled individually with a control knob.
After lighting, turn the knob to HI, LO or in between as desired.
Turn on as many burners as required.
The top cover may be closed during grilling.
Keep the top cover in the closed position during the pre heat period.
Rotisserie: Turn the control knobs to HI. Plug in the motor power cord to a properly
grounded receptacle. Rotisserie cooking can be done with grill burners as well as
the Rotisserie burner ‘ON’. The skewer slides in from the side with the tip
sliding into the motor shaft adapter. The slot on the handle side should be on the
side support panel edge. Use the prongs to hold the meat. Tighten thumbscrew
on the prong hubs to secure in place.
When ready, turn the switch on the motor box to the ‘ON’ position. The skewer
will rotate slowly. Stop the motor, before removing the skewer.

11
Cleaning and Maintenance
Cleaning: Your Bar-B-Q grill works better and lasts longer if properly cleaned and
maintained. Clean the grill immediately after every use.
Turn grill off before starting to clean. Protect your hand with a good mitt when
cleaning the hot grill. Use a wire brush, dip in water and scrub the grill to soften
and loosen the food particles. The food particles will fall into the crumb pan.
Do not use Aerosol cleaners on hot grill surface. Chemicals may produce noxious
fumes and may ignite on contact with the hot surface.
Shield: Burner shields are made out of stainless steel. After every use, allow the shields
to cool down. Remove and soak in water with a mild soap or detergent. Replace
when dry along with the briquettes.
Crumb Tray / Grease Pan:
Empty grease pan as required to prevent overflowing. After use, remove the full width crumb
pan and brush off the contents. Clean with hot water and soap or detergent.
All stainless steel parts should be cleaned with a mild soap or detergent or with a liquid cleanser
especially for use on stainless steel. Never attempt to clean stainless steel with steel wool,
abrasive clothes or powders.
Maintenance
Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and
other flammable vapors and liquids. Do not obstruct the flow of combustion and ventilation air.
Keep the ventilation opening(s) of the cylinder enclosure free and clear from debris.
Visually check burner flames.
There are many different stainless steel cleaners available. Always use the mildest cleaning
procedure first, scrubbing in the direction of the grain. To touch up noticeable scratches in the
stainless steel, sand very lightly with dry 100 grit emery paper in the direction of the grain.
Specks of grease can gather on the surfaces of the stainless steel and bake on to the surface and
give the appearance of rust. For removal use an abrasive pad (Scotch Brite is good) in
conjunction with a stainless steel cleaner. Always rub in the direction of the grain. Never scrub
the stainless steel with steel wool. Steel particles left on the stainless steel will soon rust and
give the appearance that the parts are rusting.
The burners, control area, crumb pan, etc. should be kept clean at all times. During prolonged
non-use of the grill, spiders and insects can nest in areas that will adversely affect the functioning
of the grill. Check burner inlets, orifice hood (gas inlet to burner), igniter, sparkers, etc.
thoroughly and clean before use.

12
Front panel removal
- Pull knobs out.
- Remove screws (4).
- Pull panel out slightly.
- Disconnect wires from
module and switch.
- Replace in reverse orde r.
Parts Removal and Replacement
Grill Burner: Remove top grates. Remove shields. Unscrew the burner at rear and
slide out. Clean and replace in reverse order.
Grill Sparker: Remove top grates and shields. Unscrew the sparker bracket from inside.
Disconnect wire. Replace in the reverse order.
Electronic Module: Unscrew the module cap from front. Unscrew the holding nut from front.
Remove the module from the rear after disconnecting the wires from the
module. Replace in reverse order.
Battery: Unscrew the module cap from front. Remove battery.
Replace new battery and screw cap on.
Rotisserie Sparker: Remove sparker cover – lift and pull. Remove sparker screws and pull
out. Disconnect wire at rear. Replace in reverse order.
Switch: Remove front panel. Disconnect wire from switch at rear.
Press and push switch from rear of the panel. Replace in reverse order.
Trouble Shooting
Problem Solution
Burner will not light Check gas supply to burner by manually lighting the burners.
See electrode for visible damage, if damaged replace.
If loose wire at igniter or electrode, push in tightly.
Check battery, replace if necessary.
Improper burner flame Check burner gas inlet area for any blockage and clear.
Check orifice hoods for any clogging and clean. Adjust air shutter,
if necessary. Check pressure if flame is too low or too high.
Check gas supply tank (LP) if running low.
Light is not ON Connect 115V power at rear. Turn switch ON.
Check bulb. Replace if necessary.

13

14
Parts List
*************
ITEM PART NO DESCRIPTION
2003 TOP GRATE (30,42)
01
2004 TOP GRATE (42)
25232 RADIANT (30,42)
02
25269 RADIANT (42)
03
1302 “U” BURNER
04
1701 IGNITOR (“U” BURNER)
05
5302 IGN. WIRE (set) (“U” BURNER)
06
INNER HOOD ASSY
07
IGNITOR COVER
08
1702 IGNITOR (“I.R.” BURNER)
09
5301 IGN.WIRE (“I.R.” BURNER)
1401 I.R. BURNER (30)
10
1402 I.R. BURNER (42)
11
FIRE BOX ASSY
12
5701 SOCKET
13
5651 TRANSFORMER 12V
25231 CRUMB TRAY (30)
14
25268 CRUMB TRAY (42)
15
LANDING LEDGE ASSY
25230 CONTROL PANEL (30)
16
25267 CONTROL PANEL (42)
17
5801 SWITCH – ON/OFF
18
1703 IGNITOR MODULE
3801 MANIFOLD PIPE (30)
19
3802 MANIFOLD PIPE (42)
20
FLARE CONNECTOR FITTING
21
3101 CONTROL KNOB
ITEM PART NO DESCRIPTION
22
3201 BEZEL
23
1001 GAS VALVE – I.R. BURNER
24
1002 GAS VALVE – “U” BURNER
1144 ORIFICE (NAT #44) – “U”
25
1155 ORIFICE (LP #55) – “U”
26
SMOKER BOX ASSY
27
ADAPTER – GAS VALVE
28
ORIFICE ELBOW
1149 ORIFICE (NAT #46) – I.R. 30”
1157 ORIFICE (LP #56) – I.R. – 30”
1149 ORIFICE (NAT #44) – I.R. 42”
29
1157 ORIFICE (LP #55) – I.R. – 42”
30
3301 HANDLE – ROTISSERIE
2013 SKEWER ROD – ROTISSERIE (30)
31
2014 SKEWER ROD – ROTISSERIE (42)
32
2301 SKEWER FORK
33
5851 LIGHT
34
LIGHT BOX
35
MOTOR BRACKET
36
5001 MOTOR - ROTISSERIE
2023 WARMING RACK (30)
37
2024 WARMING RACK (42)
38
HANDLE - BAR
39
4501 BRACKET - HANDLE
40
4502 SPACER - HANDLE
41
TOP HOOD ASSY
42
1801 THERMOMETER
For replacement parts, contact:
Royal Range of California, Inc.
3245 Corridor Drive, Mira Loma, CA 91752
Phone: [phone], Fax: [phone]

15
ROYAL RANGE OF CALIFORNIA, INC
3245 CORRIDOR DRIVE
MIRA LOMA, CA 92752
Tel: [phone]
Fax: [phone]
ONE YEAR LIMITED WARRANTY
All Royal Range of California, Inc Grills and Accessories are warranted for
one year, parts and labor, from the date of purchase, under the following conditions and
subject to the following limitations:
1. This warranty is limited to equipment sold and installed in the United States.
2. This warranty is extended to the original purchaser only and is not transferable.
3. This warranty shall not apply if the Grill/Accessories or any part thereof is subjected to
accident, casualty, alteration, misuse, abuse or improper installation.
4. This warranty is not valid unless the equipment is installed, operated and maintained as
per the procedure outlined in the Instruction Manual.
This warranty does not include normal maintenance or adjustments. Royal Range of California,
Inc, is not liable for any consequential or incidental damages, which occur from the misuse,
abuse or improper operation of the unit.