Royal R-3500TV Assembly instructions

1
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
-What to do if you smell gas
 Do not try to light any appliance.
 Do not touch any electrical switch.
 Do not use any phone in your building.
 Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
 If you cannot reach your gas supplier, call the fire
department.
- Installation and service must be performed by a
qualified installer, service agency, or the gas
supplier.
Installers Guide
WARNING: IMPROPER
INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE INJURY
OR PROPERTY DAMAGE. REFER TO
THIS MANUAL. FOR ASSISTANCE
OR ADDITIONAL INFORMATION
CONSULT A QUALIFIED INSTALLER,
SERVICE AGENCY, OR THE GAS
SUPPLIER.
535-980E 3/00
READ THIS MANUAL BEFORE INSTALLING OR
OPERATING THIS APPLIANCE. THIS
INSTALLERS GUIDE MUST BE LEFT WITH THE
APPLIANCE FOR FUTURE REFERENCE.
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162;
5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790;586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-
0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
Underwriters
Laboratories Listed
WARNING
IF THE INFORMATION IN THESE
INSTRUCTIONS IS NOT
FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE,
PERSONAL INJURY, OR DEATH.
Models:
R-3500TV
R-4500TV
R-6500TV
Please contact your Royal Fireplaces dealer
with any questions or concerns. For the
number of your nearest Royal Fireplaces
dealer, please call 1-800-393-9484.
Printed in U.S.A. Copyright 2000,
Hearth Technologies Inc.
20802 Kensington Blvd., Lakeville, MN 55044

2
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully before starting the installation.
FAILURE TO FOLLOW these installation instructions may result in a possible fire
hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the Using Your Fireplace section of the
Owners Guide.
DO NOT USE this appliance if any part has been under water. Immediately CALL a
qualified service technician to inspect the unit and to replace any part of the control
system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
Installation and repair should be PERFORMED by a qualified service person. The
appliance and venting system should be INSPECTED before initial use and at least
annually by a professional service person. More frequent cleaning may be required due
to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the units
control compartment, burners, and circulating air passageways BE KEPT CLEAN to
provide for adequate combustion and ventilation air.
Always KEEP the appliance clear and free from combustible materials, gasoline, and
other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the
appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas
and away from furniture and draperies. Clothing or flammable material SHOULD NOT
BE PLACED on or near the appliance.
Children and adults should be ALERTED to the hazards of high surface temperature
and should STAY AWAY to avoid burns or clothing ignition. Young children should be
CAREFULLY SUPERVISED when they are in the same room as the appliance.
These units MUST use one of the vent systems described in the Installing the
Fireplace section of the Installers Guide. NO OTHER vent systems or components
MAY BE USED.
This gas fireplace and vent assembly MUST be vented directly to the outside and
MUST NEVER be attached to a chimney serving a separate solid fuel burning
appliance. Each gas appliance MUST USE a separate vent system. Common vent
systems are PROHIBITED.
INSPECT the external vent cap on a regular basis to make sure that no debris is
interfering with the air flow.
The glass door assembly MUST be in place and sealed, and the trim door assembly
MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass door removed, cracked, or broken.
Replacement of the glass door should be performed by a licensed or qualified service
person. DO NOT strike or slam the glass door.
The glass door assembly SHALL ONLY be replaced as a complete unit, as supplied
by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door assembly. DO NOT ATTEMPT to
clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified
service technician perform an appliance check-up at the beginning of each heating
season.
Any safety screen or guard removed for servicing must be replaced before operating
this appliance.
!

3
Table of
Contents
Safety and Warning Information ......................... 2
Section 1: Approvals and Codes ..................... 4
Approval Listings and Codes ...................................... 4
Appliance Certification ................................................ 4
Installation Codes ....................................................... 4
High Altitude Installations ............................................. 4
Section 2: Getting Started................................. 5
Introducing the Royal Fireplaces ................................. 5
Pre-installation Preparation ......................................... 5
Section 3: Installing the Fireplace .................... 9
Step 1 Locating the Fireplace ................................... 9
Step 2 Framing the Fireplace ................................. 10
Step 3 Negative Pressure Make-up Air ................... 11
Step 4 Installing the Vent System ........................... 13
A. Vent System Approvals ........................... 13
B. System Components ............................. 13
C. Bedroom Installation in Canada .............. 15
D. Vent Termination ..................................... 15
Step 5 Positioning, Leveling, and
Securing the Fireplace ................................ 16
Step 6 The Gas Control Systems .......................... 16
Step 7 The Gas Supply Line .................................. 17
Step 8 Gas Pressure Requirements ...................... 18
Step 9 Wiring the Fireplace .................................... 19
Step 10 Finishing ..................................................... 22
Step 11 I
nstalling Trim, Logs, and Ember Materia l ...... 23
Installing the Trim ........................................ 23
Positioning the Logs ................................... 24
Placing the Ember Material ......................... 24
Step 12 Before Lighting the Fireplace ....................... 26
Step 13 Lighting the Fireplace .................................. 26
After the Installation ..................................... 26
Section 4: Maintaining and Servicing
Your Fireplace .................................. 27
Section 5: Replacement Parts
and Accessories .............................. 29
Replacement Parts .................................................. 29
Accessories ............................................................. 33
u= Contains updated information.
u
u
u
u

4
Approval Listings
and Codes
Appliance Certification
The Royal Fireplace models discussed in this
Installers Guide have been tested to certification
standards and listed by the applicable laboratories.
CERTIFICATION
MODEL LABORATORY TYPE STANDARD
R-3500TV Underwriters Vented Gas ANSI Z21.50CGA 2.22
R-4500TV Laboratories Fireplace
R-6500TV
Installation Codes
The fireplace installation must conform to local codes. Before installing the
fireplace, consult the local building code agency to ensure that you are in
compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the
National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149
Installation Codes (in Canada). The appliance must be electrically grounded in
accordance with local codes or, in the absence of local codes with the National
Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1
Canadian Electric Code (in Canada).
This model (natural gas and propane) can be installed in a bedroom (in the United
States) which has a total volume of unconfined space appropriate to the particular
installation. Refer to the National Fuel Gas Code ANSI Z223.1/NFPA54 (current
edition). The Uniform Mechanical Code - (current edition), and local Building
Officials for the options allowed in obtaining an effective bedroom volume of
unconfined space.
This model (natural gas and propane) can be installed in a bedroom (in Canada)
if a thermostat (Model WH-STAT) is installed with the unit. Consult local code
authorities. Detailed installation instructions for Model WH-STAT are included
with the kit.
High Altitude Installations
U.L. Listed fireplaces are tested and approved for elevations from 0 to 2,000 feet
in the U.S.A. and are tested and approved for elevations from 0 to 4,500 feet in
Canada.
When installing this fireplace at an elevation above 2,000 feet (in the United
States), it may be necessary to decrease the input rating by changing the existing
burner orifice to a smaller size. Input should be reduced four percent (4%) for
each 1,000 feet above sea level, unless the heating value of the gas has been
reduced, in which case this general rule will not apply. To identify the proper orifice
size, check with the local gas utility.
When installing this fireplace at an elevation between 2,000 and 4,500 feet (in
Canada), the input rating must be reduced by ten percent (10%).
When installing this fireplace at an elevation above 4,500 feet (in Canada), check
with local authorities.
Consult your local gas utility for assistance in determining the proper orifice for
your location.
1
Approvals
and Codes

5
2
Getting
Started
Introducing the
Royal Fireplaces
Gas Fireplaces
Royal Fireplaces B-type vent gas fireplaces are
designed to operate with all exhaust gases expelled to
the outside of the building.
The information contained in this Installers Guide,
unless noted otherwise, applies to all models and gas
control systems.
Gas fireplace diagrams, including the dimensions, are
shown in this section.
Pre-installation
Preparation
This gas fireplace and its components are tested and
safe when installed in accordance with this Installers
Guide. Report to your dealer any parts damaged in
shipment, particularly the condition of the glass. Do
not install any unit with damaged, incomplete, or
substitute parts.
The vent system components, gas logs, and trim
doors are shipped in separate packages. Log
installation instructions are provided in the manual bag
assembly shipped with unit. Read all of the
instructions before starting the installation.
Follow these instructions carefully during the
installation to ensure maximum safety and
benefit. Failure to follow these instructions will
void the owners warranty and may present a fire
hazard.
The Royal Fireplaces Warranty will be voided by, and
Hearth Technologies Inc. disclaims any responsibility
for, the following actions:
 Installation of any damaged fireplace or vent system
component.
 Modification of the fireplace or vent system.
 Installation other than as instructed by Hearth
Technologies Inc.
 Improper positioning of the gas logs or the glass
door.
 Installation and/or use of any component part not
manufactured and approved by Hearth Technolo-
gies Inc., not withstanding any independent testing
laboratory or other party approval of such compo-
nent part or accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A
FIRE HAZARD.

6Figure 1. Diagram of R-3500TV
When planning a fireplace installation, its necessary to determine:
Where the unit is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
Whether optional accessoriesdevices such as a fan, wall switch, or remote
controlare desired.
If the fireplace is to be installed on carpeting or tile, or on any combustible
material other than wood flooring, the fireplace should be installed on a metal or
wood panel that extends the full width and depth of the fireplace.

7
Figure 2. Diagram of R-4500TV

8
Figure 3. Diagram of R-6500TV

9
Figure 4. Fireplace Dimensions, Locations
and Space Requirements
Clearance Requirements
The top and back of the fireplace are defined by
stand-offs.
Minimum Clearances from the Fireplace to
Combustible Materials
Glass Back of Sides of Top of
Front Floor Fireplace Fireplace Fireplace Ceiling*
36 inches 0 1/2 inch 1/2 inch R-3500:11/2 (38mm) 31 inches
(914 mm) (13 mm) (13 mm)
R-4500: 3 1/4 (83mm) (787 mm)
R-6500:31/4 (83mm)
* The clearance to the ceiling is measured from the
top of the unit, excluding the standoffs and collar (see
Figure 15).
The minimum clearance to a perpendicular wall
extending past the face of the fireplace is 1 inch (25mm).
The minimum clearance from the top face of the
fireplace to combustible finishing materials is 1 inch
(25mm). See Figure 15.
The back of the fireplace may be recessed 16 1/4
inches (419 mm) into combustible construction.
Minimum Clearances from the B-Type Vent
Pipe to Combustible Materials is 1 inch (25 mm)
all around the pipe.
MODEL A B C D E
R-3500TV 37 16 1/4 29 3/8 41 1/2 58 3/4
R-4500TV 42 16 1/4 31 7/8 45 1/8 63 3/4
R-6500TV 49 16 1/4 35 3/8 50 70 3/4
NOTE: All dimensions shown in inches.
Step 1
Locating the
Fireplace
The diagram below shows space and clearance
requirements for locating a fireplace within a room. 3
Installing the
Fireplace

10
Model A B C
R-3500TV 37 33 16 1/4
R-4500TV 42 38 1/4 16 1/4
R-6500TV 49 42 1/4 16 1/4
NOTE: DIMENSIONS SHOWN IN INCHES
Figure 5. Framing Dimensions
Fireplace framing can be built before or after the
fireplace is set in place. Framing should be
positioned to accommodate wall coverings and
fireplace facing material. The diagram below shows
framing reference dimensions.
CAUTION MEASURE FIREPLACE DIMENSIONS, AND
VERIFY FRAMING METHODS AND WALL
COVERING DETAILS, BEFORE FRAMING
CONSTRUCTION BEGINS.
Step 2
Framing the
Fireplace
Framing should be constructed of 2 X 4 lumber or heavier.
WARNING:
To ensure proper
clearances the front
framing header must be
installed on its narrow
edge and to the front of
the frame.

11
Step 3
Negative
Pressure
Make-up Air
Negative Pressure warning: When negative
pressure is present, an atmospherically vented
fireplace (with a draft hood) may not function
properly and it may down draft. In the case of a
gas appliance, spillage of the combustion gases
may occur. This may create a dangerous
carbon monoxide situation in the house.
The causes of negative pressure to a house can
include the following:
 Stack effect in the building.
 Exhaust only appliances (mechanically and
atmospherically vented).
 Inadequate make-up air (which is increasingly
more prevalent in new construction).
It is recommended that all natural venting non-air
tight gas fireplaces have outside air connected to
them. It is also recommended that the building be
mechanically or passively balanced to allow
atmospherically vented appliances, such as top
vented gas fireplaces with draft hoods, to draft
properly. If the home experiences negative
pressure or is likely to experience negative
pressure, connection to an outside air source is
mandatory.
This fireplace will operate correctly only if adequate
ventilation is provided to allow proper draft to the
fireplace system. Hearth Technologies assumes
no responsibility for the improper performance of
the fireplace system caused by inadequate draft
due to environmental conditions, down drafts, tight
sealing construction of the structure, or
mechanical exhausting devices which create a
negative air pressure within the structure where
the fireplace is located.
Installing Optional Outside Make-up Air: This
unit is equipped to accept outside air. By using
outside make-up air, the amount of room air used
for combustion will be reduced. It is recommend-
ed that an AK-TV air kit be used with this appliance.
WARNING: IN A NEGATIVE
PRESSURE CONDITION (LIKELY
TO OCCUR IN NEW HOMES THAT
DO NOT HAVE ADEQUATE MAKE-UP
AIR) THE OUTSIDE AIR KIT MUST
BE INSTALLED TO OBTAIN
PROPER PERFORMANCE AND TO
HELP PREVENT SPILLAGE OF
COMBUSTION GASES.
!

12
To install a Model AK-TV Outside Air Kit, attach the 4-
inch side collar/damper (found in the AK-TV) to the
outer wrap. See Figure 6.
Detailed installation instructions for Model AK-TV
Outside Air kit are found in the kit.
Figure 6. Make-up Air

13
Step 4
Installing the
Vent System
A. Vent System Approvals
Models R-3500TV, R-4500TV are approved to use 5-
inch (127mm) diameter B-type vent. Model R-6500TV
is approved to use 6-inch (152mm) diameter B-type
vent. B-type vent must be used when the vent system
is within combustible construction.
These models may also use single wall rigid or
flexible gas vent IF and ONLY IF the vent system is
installed within non-combustible construction such
as a masonry chimney. The same diameters noted
above for B-type vent must be used for single-wall
vent. See Figure 7.
The flame and ember appearance may vary
based on the type of fuel burned and the venting
configuration used.
B. System Components.
Vent System Configuration
RISE TO RUN RATIO = 2:1
MAXIMUM TOTAL HORIZONTAL RUN = 15 FT.
MINIMUM TOTAL VERTICAL RISE = 9 FT.
MAXIMUM NO. Of ELBOWS: 2 - 90oor 4 - 45o
Plan and install the vent system using the parameters
shown above.
WARNING: YOU MUST NOT EXCEED
THESE PARAMETERS.
Connect a B-Type vent component to the flue outlet
collar. Look at the vent pipe through the holes in the
10 5/8 ring to check that the vent pipe is attached.
NOTE: It is always better to first attach a straight
section of vent to the unit before attaching an
elbow. Avoid using elbows in the vent system if
possible.
A 90-degree elbow can be attached directly to the unit.
If it is, it can be followed by a MAXIMUM 15-feet
horizontal run, a second 90-degree elbow ending in a
vertical position, and a MINIMUM 9-feet vertical rise
ending in a listed termination cap for the vent pipe.
Continue to add vent components, until the vent run is
completed.
WARNING: YOU MUST NOT EXCEED A
TOTAL MAXIMUM HORIZONTAL RUN
OF 15 FEET FOR THE ENTIRE VENT
SYSTEM.
!
!

14
LISTED
TERMINATION CAP
LISTED
TERMINATION CAP
LISTED SINGLE-WALL
GAS VENT
LISTED SINGLE-WALL
GAS VENT
NON-COMBUSTIBLE
CONSTRUCTION
NON-COMBUSTIBLE
CONSTRUCTION
B-TYPE
VENT
B-TYPE
VENT
MINIMUM VERTICAL RISE = 9FT
MAXIMUM HORIZONTAL RUN = 15FT
V:H = 2:1
NOTE: The vent termination must be in a
vertical position and the termination cap must
be listed for the vent pipe used.
Consult Local Building Code Officials and Codes for
proper vent system installations.
WARNING: THIS GAS FIREPLACE
MUST NEVER BE VENTED BY
CONNECTING TO A CHIMNEY FLUE
SERVING A SEPARATE SOLID FUEL
BURNING APPLIANCE.
Figure 7. Vent System Attachment
!

15
C. Bedroom Installation in Canada
This model MUST NOT be vented into a vent
system installed exterior to a building. The part of
the vent system above the roof line can be exterior
to the building.
D. Vent Termination
WARNING: MAJOR U.S. BUILDING
CODES SPECIFY MINIMUM
CHIMNEY AND/OR VENT HEIGHT
ABOVE THE ROOF TOP. THESE
MINIMUM HEIGHTS ARE
NECESSARY IN THE INTEREST OF
SAFETY. FIGURE 8 AND TABLE
SHOW MINIMUM HEIGHTS,
PROVIDED THE TERMINATION CAP
IS AT LEAST 8-FEET FROM A
VERTICAL WALL.
ROOF PITCH H (MIN.) FT.
FLAT TO 6/12 1.0
6/12 TO 7/12 1.25
OVER 7/12 TO 8/12 1.5
OVER 8/12 TO 9/12 2.0
OVER 9/12 TO 10/12 2.5
OVER 10/12 TO 11/12 3.25
OVER 11/12 TO 12/12 4.0
OVER 12/12 TO 14/12 5.0
OVER 14/12 TO 16/12 6.0
OVER 16/12 TO 18/12 7.0
OVER 18/12 TO 20/12 7.5
OVER 20/12 TO 21/12 8.0
Figure 8. Vent Termination
!
HORIZONTAL OVERHANG
VERTICAL WALL
TERMINATION CAP
12 X
ROOF PITCH IS X/ 12
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF
TO LOWEST DISCHARGE OPENING
2 FT.
MIN. 2 FT. MIN.

16
Standing Pilot Ignition System
This system includes millivolt control valve, standing
pilot, thermopile/thermocouple flame sensor, and
piezo ignitor.
WARNING
110-120 VAC MUST NEVER BE
CONNECTED TO A CONTROL VALVE
IN A MILLIVOLT SYSTEM.
Direct Spark Ignition (DSI) System
The DSI system includes a 120V control valve,
electronic module, and spark ignitor/flame sensor.
WARNING: CONTINUOUS 110-120 VAC
SERVICE MUST BE WIRED DIRECTLY
TO THE FIREPLACE JUNCTION BOX
IN A DSI SYSTEM.
Step 5
Positioning,
Leveling, and
Securing the
Fireplace.
1. Place the fireplace
into position.
2. Level the fireplace
from side to side and
from front to back.
3.
Shim the fireplace with
non-combustible
material, such as
sheet metal, as
necessary.
4. Secure the fireplace
to the framing by
nailing or screwing
using the nailing tabs.
Figure 9. Proper Positioning, Leveling, and
Securing of a Fireplace
Step 6
The Gas Control
Systems
WARNING
THIS UNIT IS NOT FOR USE WITH
SOLID FUEL.
Two types of gas control systems are used with these
models: Standing Pilot Ignition and Direct Spark
Ignition (DSI).
The diagram below shows how to properly position,
level, and secure the fireplace.
WARNING:
To ensure proper
clearances, the front
framing header must
be installed on its
narrow edge and to
the front of the
frame.
!
!
!

17
STANDING PILOT DSI IGNITION
Figure 10. Gas Controls Systems
Step 7
The Gas
Supply Line
NOTE: Have the gas supply line installed by a
qualified service technician in accordance with all
building codes.
NOTE: Before the first firing of the fireplace, the gas
supply line should be purged of any trapped air.
NOTE: Consult local building codes to properly
size the gas supply line leading to the 1/2 inch
(13 mm) hook-up at the unit.
This gas fireplace is designed to accept a 1/2 inch
(13 mm) gas supply line.
To install the gas supply line:
 A listed 1/2 inch (13 mm) manual shut-off valve and
a listed flexible gas connector are connected to the
1/2 inch (13 mm) inlet of the control valve.
 The gas line may be run from either side of the fire-
place provided the hole in the outer wrap does not
exceed 2 inches in diameter and it does not penetrate
the airtight firebox.
 The gap between the supply piping and gas access
hole can be plugged with non-combustible insulation
to prevent cold air infiltration.
 Locate the gas line access hole in the outer casing
of the fireplace.
 Open the fireplace lower grille, insert the gas supply
line through the gas line hole, and connect it to the
shut-off valve.
 When attaching the pipe, support the control so that
the lines are not bent or torn.
 After the gas line installation is complete, use a
soap solution to carefully check all gas connections
for leaks.
WARNING
DO NOT USE AN OPEN FLAME TO
CHECK FOR GAS LEAKS.
!

18
 At the gas line access hole, use insulation to re-
pack the space around the gas pipe.
 Insert insulation from the outside of the fireplace and
pack the insulation tightly to totally seal between the
pipe and the outer casing.
The gas line should be
installed by a qualified
service technician.
Figure 11. Gas Supply Line
Step 8
Gas Pressure
Requirements
Pressure requirements for Royal gas fireplaces are
shown in the table below.
Pressure Natural Gas Propane
Minimum 5.0 inches 11.0 inches
Inlet Pressure w.c. w.c.
Maximum Inlet 14.0 inches 14.0 inches
Gas Pressure w.c. w.c.
Manifold 3.5 inches 10.0 inches
Pressure w.c. w.c.
A one-eighth (1/8) inch (3 mm) N.P.T. plugged tapping
is provided on the inlet and outlet side of the gas
control for a test gauge connection to measure the
manifold pressure.
The fireplace and its individual shut-off valve must be
disconnected from the gas supply piping system
during any pressure testing of the system at test
pressures in excess of one-half (1/2) psig (3.5 kPa).
The fireplace must be isolated from the gas supply
piping system by closing its individual shut-off valve
during any pressure testing of the gas supply piping
system at test pressures equal to or less than one-half
(1/2) psig (3.5 kPa).
USE A WRENCH ON
SHUT-OFF VALVE WHEN
TIGHTENING GAS LINE
GAS VALVE
FLEX
CONNECTOR
MANUAL
SHUT-OFF VALVE

19
NOTE: Electrical wiring must be installed by a
licensed electrician.
Caution: Disconnect remote controls if you are
absent for extended time periods. This will
prevent accidental fireplace operation.
For Standing Pilot Ignition Wiring
Appliance Requirements
This appliance DOES NOT require 110-120 VAC
to operate.
WARNING
DO NOT CONNECT 110-120 VAC TO
THE GAS CONTROL VALVE OR THE
APPLIANCE WILL MALFUNCTION AND
THE VALVE WILL BE DESTROYED.
Optional Accessories
Optional fan and remote control kits require that 110-
120 VAC be wired to the factory installed junction box
before the fireplace is permanently installed.
NOTE: When installing a blower, remove the glass
and remove the two screws holding the air chute in
place. Remove the air chute and install the blower.
YOU MUST REPLACE THE AIR CHUTE AFTER
INSTALLATION!
Remote Wall Switch
Position the remote wall switch in the desired
position on a wall. Run a maximum of 25 feet (7.8 m)
or less length of 18 A.W.G. minimum wire and
connect it to the fireplace ON/OFF switch pigtails.
WARNING: DO NOT CONNECT 110-120
VAC TO THE REMOTE WALL SWITCH
OR THE CONTROL VALVE WILL BE
DESTROYED.
CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION
WHEN SERVICING CONTROLS. WIRING
ERRORS CAN CAUSE IMPROPER AND
DANGEROUS OPERATION. VERIFY PROPER
OPERATION AFTER SERVICING.
Figure 12. Standing Pilot Ignition Wiring Diagram
Step 9
Wiring the
Fireplace
!
!

20
NOTE: IF ANY OF THE ORIGINAL WIRE
AS SUPPLIED WITH THE APPLIANCE
MUST BE REPLACED, IT MUST BE
REPLACED WITH TYPE 105 DEGREE C
RATED WIRE.
NOTE: IF ANY OF THE ORIGINAL WIRE
AS SUPPLIED WITH THE APPLIANCE
MUST BE REPLACED, IT MUST BE
REPLACED WITH TYPE 105 DEGREE C
RATED WIRE.
BLOWER
BLOWER RECEPTACLE
JUNCTION BOX
VARIABLE SPEED CONTROL
TEMPERATURE
SENSOR SWITCH
TEMPERATURE
SENSOR SWITCH
GROUND
WHT
BLK
BLK
GRN
WHT
BLK
BLK
BLK
BLK
BLK
BLK
BLK
110-120 VAC
BLK
WHT
FAN WIRING DIAGRAM
Figure 13. Fan Wiring Diagram
For Direct Spark Ignition (DSI) Wiring
Appliance Requirements
This appliance requires that 110-120 VAC be wired to
the junction box included in the manual bag
assembly. Maintain correct polarity when wiring the
junction box.
The junction box is installed by sliding one tab of the
box through the slot on the lower right side of the
outer wrap and driving a screw through the other tab
into the pilot hole on the outer wrap.
Optional Accessories
Optional fan and remote control kits require that 110-
120 VAC be wired to the fireplace junction box.
Remote Wall Switch
Position the remote wall switch in the desired position
on a wall. Run a maximum of 25 feet (7.8 m) or less
of 16 A.W.G. minimum wire and connect it to the
fireplace ON/OFF switch pigtails.
NOTE Electrical wiring must be installed by a licensed electrician.
CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION
WHEN SERVICING CONTROLS. WIRING
ERRORS CAN CAUSE IMPROPER AND
DANGEROUS OPERATION. VERIFY PROPER
OPERATION AFTER SERVICING.