RP GROUP microControl plus User manual

Power Supply System microControl plus
Setup and Commissioning
Low Safety
Power Supply System
microControl plus
+
Cha rging mode Oper ation m ode
LADUNG/CHARGE
TIEF ENTLADUNG/ A7
A6
A5
A4
A3
E1 E2
E4E3
N / -
Betrieb/Power
Betrieb/Power
Fehler/ Error
Fehler/ Error
N / -
Betrieb/Power
Betrieb/Power
Fehler/ Error
Fehler/ Error
N / -
Betrieb/Power
Betrieb/Power
Fehler/ Error
Fehler/ Error
SICHERHEITSBELEUCHTUNG
S2
S1
E2
E4
E1
E3 A7
A6
A5
LADUNG / CHA RGE
TIEFENTLA DUNG /
DEEPDISCHARGE
Customer Order No.:
Manufacturing No.:
Commission/Object:
Device No.:
Version 3.1, Date: 02.05.23 –STS
Subject to technical and editorial changes.

Power Supply System microControl plus
Setup and Commissioning
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Power Supply System microControl plus
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Setup and Commissioning
Contents
1General ................................................................................................................................................................ 7
1.1 Further applicable documents ........................................................................................................................................................7
1.2 Liability and warranty.......................................................................................................................................................................7
1.3 Copyright protection ........................................................................................................................................................................7
1.4 Spare parts........................................................................................................................................................................................7
1.5 Disposal .............................................................................................................................................................................................7
2Safety................................................................................................................................................................... 8
2.1 Content of the instruction manual .................................................................................................................................................8
2.2 Changes and modifications of the system.....................................................................................................................................8
2.3 Responsibility of the operator.........................................................................................................................................................8
2.4 Staff requirements............................................................................................................................................................................8
2.5 Safety at work ...................................................................................................................................................................................9
2.6 Personal protection equipment......................................................................................................................................................9
3Preface............................................................................................................................................................... 10
3.1 Installation location and environmental conditions .................................................................................................................. 10
4Danger and information signs ....................................................................................................................... 11
5Scope of delivery.............................................................................................................................................. 11
6System overview.............................................................................................................................................. 12
6.1 Connection of the charger and switch unit................................................................................................................................. 13
6.1.1 Ethernet connection ............................................................................................................................................................... 13
6.1.2 Connection of bus-compatible modules .............................................................................................................................. 14
6.1.3 Connection of opto-/relay interface modules (IOM)............................................................................................................ 15
6.1.4 Connection of switch inputs (SAM)........................................................................................................................................ 17
6.1.5 Connection of electric circuits................................................................................................................................................ 18
6.1.6 Fuses auxiliary circuits............................................................................................................................................................ 18
6.1.7 Mains supply............................................................................................................................................................................ 19
6.1.8 Mains switch............................................................................................................................................................................ 19
6.1.9 Fuses mains/battery supply................................................................................................................................................... 20
6.1.10 Fuses for 24V-switching voltage ............................................................................................................................................ 20
6.1.11 USB Power Supply for WLAN Module ................................................................................................................................... 20
6.1.12 Connection of an internal fan (when built in an E30-housing)........................................................................................... 21
6.2 Mounting and connection of the battery system....................................................................................................................... 22
6.2.1 Mounting.................................................................................................................................................................................. 22
6.2.2 Connection of battery blocks................................................................................................................................................. 22
7Operating your system ...................................................................................................................................23
7.1 Control elements ........................................................................................................................................................................... 23
7.1.1 The central control and monitoring unit .............................................................................................................................. 23
7.1.2 Electric circuit modules........................................................................................................................................................... 24

Power Supply System microControl plus
Setup and Commissioning
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7.1.3 Charger unit LDM25................................................................................................................................................................ 25
7.2 General operating instructions .................................................................................................................................................... 26
7.3 Menu –quick reference guide...................................................................................................................................................... 27
8Commissioning of the power supply system...............................................................................................28
9Checking the system state and basic settings ............................................................................................ 29
9.1 System state................................................................................................................................................................................... 29
9.2 Selecting circuits and checking their status ................................................................................................................................ 30
9.3 Viewing and changing of further circuit settings........................................................................................................................ 31
9.4 Setting the circuit monitoring mode............................................................................................................................................ 32
9.5 Programming the SAM-module ................................................................................................................................................... 32
9.6 Checking the state of the charger module.................................................................................................................................. 33
10 Function tests and electronic log.................................................................................................................. 34
10.1 Execution of a function test.......................................................................................................................................................... 34
10.2 Programming automatic function tests ...................................................................................................................................... 35
10.3 Setting the schedule...................................................................................................................................................................... 35
10.4 Setting the current monitor window ........................................................................................................................................... 35
10.5 Activating/deactivating the preheating phase and finishing the programming...................................................................... 36
10.6 Test results..................................................................................................................................................................................... 36
10.7 Reset errors.................................................................................................................................................................................... 36
11 Menu reference................................................................................................................................................ 37
11.1 Main menu ..................................................................................................................................................................................... 37
11.2 Diagnosis ........................................................................................................................................................................................ 37
11.3 State of battery and manual activation of a capacity test ......................................................................................................... 37
11.4 State of mains supply.................................................................................................................................................................... 37
11.5 State of the modules (DCM/LDM/IOM/SAM)............................................................................................................................... 38
11.5.1 State of the electric circuit modules (DCM/ACM)................................................................................................................. 38
11.5.2 State of the charger modules (LDM) ..................................................................................................................................... 38
11.5.3 State of the SAM and IOM inputs .......................................................................................................................................... 38
11.6 State of the sub-distributions....................................................................................................................................................... 39
11.7 State of the subsystems................................................................................................................................................................ 39
11.8 System information & system log................................................................................................................................................ 39
11.9 Detecting all modules.................................................................................................................................................................... 41
11.10 Select operation mode.................................................................................................................................................................. 42
11.11 Configuration and administration ............................................................................................................................................... 42
11.11.1 Network settings and master-slave-monitoring .................................................................................................................. 43
11.11.2 Setting the LCD contrast......................................................................................................................................................... 44
11.11.3 Timer settings.......................................................................................................................................................................... 44
11.11.4 Programming the IOM-inputs................................................................................................................................................ 44
11.11.5 Programming the SAM-inputs ............................................................................................................................................... 45

Power Supply System microControl plus
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Setup and Commissioning
11.11.6 Setting the menu language .................................................................................................................................................... 45
11.11.7 Authorisation, login with password, logout.......................................................................................................................... 46
11.11.8 Setting the system date and time.......................................................................................................................................... 47
11.11.9 Programming an automatic capacity test............................................................................................................................. 47
11.11.10 Configuration of the automatic Email notification .............................................................................................................. 47
11.12 Show service address.................................................................................................................................................................... 51
12 Complete shutdown (disconnection) of the power supply system.......................................................... 52
13 Battery operation and maintenance ............................................................................................................52
13.1 Charging and discharging ............................................................................................................................................................. 52
13.2 Maintenance and checks .............................................................................................................................................................. 53
13.3 First inspection............................................................................................................................................................................... 53
13.4 Repeating inspection..................................................................................................................................................................... 53
13.5 Inspection before commissioning................................................................................................................................................ 54
13.6 Procedure in case of failure.......................................................................................................................................................... 55
13.7 Decommissioning, storing and transport ................................................................................................................................... 55
14 Technical data .................................................................................................................................................. 56
14.1 Available battery types.................................................................................................................................................................. 57
15 Module descriptions........................................................................................................................................57
16 Connection examples...................................................................................................................................... 58
17 Revision history ...............................................................................................................................................62
18 Appendix: system specification, commissioning, notes ............................................................................ 64

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Setup and Commissioning
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Power Supply System microControl plus
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Setup and Commissioning
1General
This instruction manual is aimed at electrically skilled people according to DIN VDE 0105 or authorised technical staff and explains
the safe and professional handling of the power supply system. The general safety regulations and the local accident prevention
regulations which are valid for the area of use as well as safety instructions have to be observed. The instruction manual, especially
the chapter safety, has to be read completely prior to any works on the system.
1.1 Further applicable documents
Components from other manufacturers are mounted in the systems. The manufacturers of these components carried out a hazard
assessment and declared their compliance with existing European and national regulations.
1.2 Liability and warranty
This instruction manual was created considering existing standards. It has to be kept near the system and easily accessible for all
staff working on and with the system.
Additionally, all laws, standards and regulations of the country, in which the system is mounted and operated, have to be observed.
The manufacturer does not assume liability or warranty for damages or consequential damages occurring through:
•non-intended use
•non-authorised or non-professional changes of the connections, settings or programming of the system
•non-observance of rules and regulations for safe operation
•Operation of unauthorised or unsuitable devices on the Low Power System
1.3 Copyright protection
All content, drawings, images, and other illustrations are copyrighted.
1.4 Spare parts
Only original spare parts of the manufacturer must be used. Wrong or defective spare parts can lead to damages, malfunctions or
total failure of the system. Furthermore, the use of unauthorised spare parts voids all guarantee, warranty, service, compensation,
and liability claims.
1.5 Disposal
Packaging materials are no waste but reusable materials which have to be recycled.
Batteries and electronic components contain materials which can lead to damages to health and the environment when
inappropriately disposed. National rules and regulations for the appropriate disposal of used batteries and electronic components
have to be observed!

Power Supply System microControl plus
Setup and Commissioning
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2Safety
The power supply system is safe to operate and complies with valid and recognised rules of engineering at the time of its
development and production. There is, however, the risk of danger when the system is used by non-professional staff or when it
is used in a non-professional or non-intended way.
The system and the connected parts must only be operated in perfect condition. The following has to be observed:
•safety instructions and hazard notes in the instruction manual
•specified work and safety instructions of the operator
Errors, which influence the function or safety of the system, have to be reported to the responsible person and cleared immediately.
2.1 Content of the instruction manual
Each person working on or with the system has to read and understand the instruction manual completely prior to any work on
the system or battery, even when this person has already worked with this system or a similar one or has been trained by the
manufacturer.
2.2 Changes and modifications of the system
Any changes or extensions to the system, which are not authorised by the manufacturer, are prohibited in order to avoid hazards
and to guarantee an optimal performance of the system. Extensions, modifications or maintainance works, which are not described
in the instruction manual, have to be carried out by trained service personnel only!
2.3 Responsibility of the operator
As described in point 1.2, this instruction manual has to be kept near the system and easily accessible for all staff working on and
with the system.
The system must only be operated in technically perfect and operationally reliable condition. Additionally, prior to its
commissioning, the system has to be checked for intactness.
2.4 Staff requirements
Only skilled technicians or authorised qualified personnel are permitted to work on or with the system after being briefed about
possible hazards.
Staff are considered qualified if they are able to judge the work to be done and recognise possible hazards based on their training,
expertise and experiences as well as their knowledge of the respective regulations.
If the staff lacks the necessary knowledge, they need to get a professional instruction. You also have to make sure that the tasks
are clearly defined and understood and the works are carried out under supervision of skilled technicians.

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Setup and Commissioning
2.5 Safety at work
Observance of safety notes and instructions is the basis of safe working and thus damage to persons and property while working
on and with the system can be avoided.
The following organisational measures have to be defined in writing and observed:
•safety measures during the work e.g. disconnecting the power supply and securing it against reconnection, standby
lighting
•protection and safety devices against hazards from neighbouring parts of the system
•protection and safety devices for personnel working on the system
•obligation to inform and report on beginning, duration and ending of the works
Observe ESD-protection while working on the system!
2.6 Personal protection equipment
Always wear protection gear while working on and with the system:
Protective clothing (tight-fitting, low tensile strength, no wide sleeves, no rings or other jewellery)
Safety shoes (ESD-shoes according to standard EN 345)

Power Supply System microControl plus
Setup and Commissioning
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3Preface
Thank you very much for buying a power supply system! This system complies with the national and international standards DIN
EN 50171, DIN V VDE V 0108-100, DIN VDE 0100-560, DIN VDE 0100-718 as well as ÖVE/ÖNORM E 8002, and ÖVE/ÖNORM EN2
(versions relevant on delivery) and guarantees the correct functioning of your emergency lighting system by means of a state-of-
the-art micro-processor-controlled function control system. This documentation has been created for you to quickly commission
and operate the system in an uncomplicated way.
We recommend the following course of action:
1. Observe the relevant danger signs and safety instructions (chapter 4)
2. Make yourself familiar with the design of the system (chapter 6)
3. Mount the system and batteries and connect them (chapter 6.2)
4. Commission the system (chapter 8)
5. Program the system (chapter 9)
Chapters 7.1.1 and 7.3 provide a description of the central control unit and a menu –quick reference guide. Instructions for
operation and maintenance of the batteries as well as the technical data of the system you can find in chapters 13 and 14.
Note: The system has to be shut down by a specialist for maintenance works and modifications. The necessary steps are described
in chapter 12.
Note: Instructions regarding the programming of the system using the WebInterface can be found on the web homepage of the
manufacturer.
3.1 Installation location and environmental conditions
The system and the battery system can be operated at an altitude of up to 2000m above standard elevation zero, without any
power reduction, and must be placed in an appropriate room satisfying the following environmental condition:
•Air temperature: 10°C to 35 °C
•Humidity: up to 85% max. (non-condensing, refer to DIN EN 50171)
When selecting the operation room, make sure that it has sufficient ventilation. The necessary ventilation cross sections according
to EN 50272-2 can be found in chapter 14.1. Also, please make sure that the room meets the environmental requirements
corresponding to the protection type IP20 of the system.
Note: The power and capacity of the battery system depend on the temperature: higher temperatures will shorten the life utility
while lower temperatures lower the available capacity. Technical data given is valid for a nominal operating temperature of 20°C.
Note: The system must be located in the building such that the allowed cable lengths allowed for emergency lighting circuits will
not be exceeded.

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Setup and Commissioning
4Danger and information signs
Please strongly observe the safety instructions when installing and using your system.
•Observe instructions and keep them located near the battery system for future reference!
•Work on the battery system should only be carried out by qualified personnel!
•No guaranty in cases of non-observance of instruction manual, repair using non-original parts or
unauthorised intervention!
•Dangerous voltage
•Do not smoke! Do not use any naked flame or other sources of ignition. There is the danger
of explosion and fire hazards!
•While working on batteries wear protective eye-glasses and clothing!
•Observe the accident prevention rules as well as EN 50 272-2 paragraph 8 (version relevant on
delivery)!
•Any acid splashes on the skin or in the eyes must be flushed with plenty of water immediately.
Then seek medical assistance. Spillages on clothing should be rinsed out with water!
•Explosion and fire hazard, avoid short circuits! Caution! Metal parts of the battery are always
energised; therefore do not place items or tools on the battery!
•Electrolyte is strongly corrosive and acidic. In normal working conditions the contact with
electrolyte is nearly impossible; electrolyte may leak from the vent valves in case of overcharging
the battery or in case of mechanical damage to the container. In case of any contact with
electrolyte please flush with water abundantly and seek medical assistance.
•Batteries / cells are heavy! Ensure adequate mounting security and always use adequate handling
equipment for transportation.
•Back to the manufacturer!
Batteries marked with the recycling symbol must be processed by a recognised recycling agency.
Old batteries which are not recycled must be disposed of as special waste.
5Scope of delivery
Included in the delivery are:
•1x microControl plus system
•Optional 18x battery type RPower 1252 incl. battery connector cable set: 5x tier connectors 680mm x 2.5mm2, 12x row
connectors 150mm x 2.5mm2
•1x operating tool angled 2.5mm, partially insulated
•1x ¼“- hexagonal bit 3x 25mm with centre bore hole
•1x brief instruction
Other tools and materials necessary for installation (must be brought by the installer):
•calibrated measuring device for voltage measurements of up to 500VAC or 300VDC
•hexagon screw driver (for inserting the above-mentioned hexagonal bit)
•slot screw driver width 5.5mm
•8mm/10mm jaw- or socket spanner (torque handle), observe the operating instruction of your battery

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Setup and Commissioning
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6System overview
1.Electric circuits
2.SAM-inputs (switch query module)
3.IOM-inputs (Input/Output-module)
4.IOM-outputs (Input/Output-module)
5.Communication
6.Ethernet interface
7. Control centre
8. Electric circuit modules
9. Fuse auxiliary circuit
10.Mains switch
11.Mains filter
12.Mains supply
13. Fuse mains/battery supply
14. Connection toroidal transformer
15. Battery connection
16. Charging module LDM25
17. Battery blocks
18. USB-Port for 5V-WLAN-module
19. Fuses IOM switch. voltage (11/12/19/20)
1
9
17
2
10
18
3
11
19
4
12
20
5
13
21
6
14
22
7
15
23
8
16
24
25
32
39
26
33
40
27
34
41
28
35
42
29
36
43 46474849 L
30
37
44
31
38
45 5051525354555657 0102 03 04050607
I
O
Sicherungen/
fuses
F14 F15
Sicherungen /
fuses
F1
F8
F7
F4
F3 F2
INFO
N / -
L / +
B
N / -
L / +
A
B etrieb / P ow er
B etrieb / P ow er
Fehler/ Er ror
Fehler/ Er ror
INFO
N / -
L / +
B
N / -
L / +
A
B e trieb/ Power
B e trieb/ Power
Fehler/ Er ror
Fehler/ Er ror
INFO
N / -
L / +
B
N / -
L / +
A
Betrieb / P owe r
Betrieb / P owe r
Fehler/ Er ror
Fehler/ Er ror
O G i V 1 25 2L P (1 2V 5. 2 Ah) O G i V 1 25 2L P (1 2V 5. 2 Ah) O G i V 1 25 2L P (1 2V 5. 2 Ah)
O G i V 1 25 2L P (1 2V 5. 2 Ah)
WARTU N G SFREI E LAG EUNABHÄN G I GE
WIEDERAU FL ADBARE
REKO MBINATIO N S -BATTERIE
ACHTU N G!
- BATTERI EK L EMME N N I CHT
K U RZSCH LI ESSEN
- N I CH T IN G ES CHLO S SEN EN
BEH ÄLTNI SSE N L ADEN
- NACH G EBRAU CHAU FL ADEN
VERSIEG ELT E BLEIBAT TERIE
BITTE WI EDERVERWERTEN
O DER SAUBER EN TSORGEN
LADEMET H O DE:
KONSTANTSPAN N U N G 1 3, 6 5- 1 3, 8 0V
ZYK LI SCH ER BETRIEB 14 , 50 - 14 , 90V
MAX. LADESTRO M 0, 3C
MAIN T ENAN CE- FREE
VALVE REG U LATED
RECHARG EABL EBATTERY
CAU TIO N!
- DO NOT SH ORT THE
BATERY TERM INALS
- DO NOT CHARG E IN
SEALED CO NTAI N ER
- RECH ARGE AFTER U SE
Sea l ed L ea d Battery
Mus t BeRecycled
O r Di s po s e d Properly
WARTU N G SF REIE LAG EUNABHÄN G IGE
WIEDERAUFL ADBARE
REKO MBINATI O N S-BATTERIE
ACH TU N G!
- BATTERI EK LEM MEN N I CHT
K U RZSCH LI ESSEN
- N I CH T IN G ES CHLO SSEN EN
BEH ÄLT N ISS EN L ADEN
- NACH G EBRAU CHAU F LADEN
VERSIEG ELT E BLEIBATTERIE
BITTE WI EDERVERWERTEN
O DER SAU BER EN TSORGEN
LADEMET H O DE:
KONSTAN TSPANN U N G 13 , 65 - 13 , 80V
ZYK LI SCH ER BETRIEB 14 , 50 - 14 , 90V
MAX. LADESTRO M 0, 3C
MAIN T ENAN CE- FREE
VALVE REGU LATED
RECHARGE ABLEBATTERY
CAU TI O N!
- DO NOT SH ORT THE
BATERY TERMI NALS
- DO NOT CHARG E IN
SEALED CO NTAI N ER
- RECH ARG E AFTER U SE
Sea l ed L ea d Battery
Mus t BeRecy cled
O r Di s po s e d Pr operl y
WARTU N G SF REIE LAG EUNABH ÄN G IGE
WIEDERAU FL ADBARE
REKO MBINATIO N S -BATTERIE
ACH TU N G!
- BATTERI EK LEM MEN N I CHT
K U RZSCH LI ESSEN
- N I CH T IN G ES CHLO SSEN EN
BEH ÄLTN ISS EN L ADEN
- NACH G EBRAU CHAU F LADEN
VERSIEG ELT E BLEIBATT ERIE
BITTE WI EDERVERWERTEN
O DER SAU BER EN TSORGEN
LADEMET H O DE:
KONSTAN TSPAN N U N G 1 3, 6 5- 1 3, 8 0V
ZYK LI SCH ER BETRIEB 14 , 50 - 14 , 90V
MAX. LADESTRO M 0, 3C
MAIN T ENANCE- F REE
VALVE REG U LATED
RECHARGEABLEBATTERY
CAU TI O N!
- DO NOT SHORT THE
BATERY TE RMINALS
- DO NOT CH ARG E IN
SEALED CO NTAI N ER
- RECH ARG E AFTER U SE
Sea l ed L ea d Battery
Mus t BeRec y cled
O r Di s po s e d Properly
WARTU N G SF REIE LAG EUNABHÄN G I GE
WIEDERAU FL ADBARE
REKO MBINATI O N S-BATTERIE
ACHT U N G!
- BATTE RIEK L EMM EN N I CHT
K U RZSCH LI ESSEN
- N I CH T IN G ES CHLO S SEN EN
BEH ÄLTNI SSE N L ADEN
- NACH G E BRAU CHAU FL ADEN
VERSIEG ELTE BLEIBATTERIE
BITTE WI EDERVERWERTEN
O DER SAU BER EN TSORGEN
LADEMET H O DE:
KONSTANTSPANN U N G 13 , 65 - 13 , 80V
ZYK LI SCH ER BETRIEB 14 , 50 - 14 , 90V
MAX. LADESTRO M 0, 3C
MAIN T ENAN CE- FREE
VALVE REG U LATED
RECHARG EABLEBATTERY
CAU TIO N!
- DO NOT SH ORT THE
BATERY TE RMINALS
- DO NOT CH ARGE I N
SEALED CO NTAI N ER
- RECH ARG E AFTER U SE
Sea l ed L ea d Battery
Mus t BeRecycled
O r Di s po s e d Pr operly
WARTU N G SF REIE LAG EUNABHÄN G IGE
WIEDERAU FL ADBARE
REKO MBINATI O N S-BATTERIE
ACH TU N G!
- BATTERI EK LEM MEN N I CHT
K U RZSCH LI ESSEN
- N I CH T IN G ES CHLO SSEN EN
BEH ÄLTN ISS EN LADEN
- NACH G EBRAU CHAU F LADEN
VERSIEG ELT E BLEIBATTERIE
BITTE WI EDERVERWERTEN
O DER SAU BER EN TSORGEN
LADEMET H O DE:
KONSTAN TSPANN U N G 13 , 65 - 13 , 80V
ZYK LI SCH ER BETRIEB 14 , 50 - 14 , 90V
MAX. LADESTRO M 0, 3C
MAIN T ENAN CE- FREE
VALVE REGU LATED
RECHARGE ABLEBATTERY
CAU TI O N!
- DO NOT SH ORT THE
BATERY TERMI NALS
- DO NOT CHARG E IN
SEALED CO NTAI N ER
- RECH ARG E AFTER U SE
Sea l ed L ea d Battery
Mus t BeRecy cled
O r Di s po s e d Pr operl y
WARTU N G SF REIE LAG EUNABHÄN G IGE
WIEDERAU FL ADBARE
REKO MBINATI O N S-BATTERIE
ACH TU N G!
- BATTERI EK LEM MEN N I CHT
K U RZSCH LI ESSEN
- N I CH T IN G ES CHLO S SEN EN
BEH ÄLT N ISS EN LADEN
- NACH G EBRAU CHAU F LADEN
VERSIEG ELTE BLEIBATTERIE
BITTE WI EDERVERWERTEN
O DER SAU BER EN TSORGEN
LADEMET H O DE:
KONSTAN TSPAN N U N G 1 3, 6 5- 1 3, 8 0V
ZYK LI SCH ER BETRIEB 14 , 50 - 14 , 90V
MAX. LADESTRO M 0, 3C
MAIN T ENANCE- F REE
VALVE REG U LATED
RECHARGEABLEBATTERY
CAU TIO N!
- DO NOT SH ORT THE
BATERY TERM INALS
- DO NOT CH ARG E IN
SEALED CO NTAI N ER
- RECH ARG E AFTER U SE
Sea l ed L ea d Battery
Mus t BeRec y cled
O r Di s po s e d Properly
O G i V 1 25 2L P (1 2V 5. 2 Ah) O G i V 1 25 2L P (1 2V 5. 2 Ah)
Netz/mains
NL PE
Uhrzeit: 09:09
22.11.22
Batterie: 252.7 V
0,0 A
Status: Netzbetrieb
Betriebsbereit
S8
S7
S6
S5
S4
S3
S2
S1
E2
E4
E1
E3
A7
A6
A5
A4
A3
A2
A1
USB1
USB2
SIMULATION
ERDS CHLUSS /
EARTHFAULT
SD
LADEB ETRIEB/
CHAR GINGMODE BETRIEBSBEREIT/
OPER ATION MODE
NETZ/ MAINS
BA TTERIE / B ATTE R Y
STÖRUNG / F AILURE
LADUNG / CH ARGE
TIEFE NTLADUN G /
DEE P DISCHARGE
Fehler Test Menue
1
2
3
4
5
6
7
8
17
9
10
11
13
12
14
15
16
F14
F15
18
Figure 1: Inside view
19

Power Supply System microControl plus
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Setup and Commissioning
6.1 Connection of the charger and switch unit
The power supply system is connected via print terminals on the rear main board. These terminals are divided into blocks consisting
of several 3-level PCB terminals, which are described in the following chapters.
6.1.1 Ethernet connection
Like all other emergency lighting system this system has also
an ethernet interface, by which it can be integrated in a
network for remote monitoring. The adjoining figure shows
the network interface on the rear main board inside the
cabinet. For connection please use standard network cable
according to the standard EN 50173 (Cat.5 patch cable with
RJ45 plug).
Note: When exceeding the maximal length of the network
cable (90m) a repeater must be used for signal regeneration.
The network cable must comply with the standard EN 50173.
RJ45
interface
USB
Figure 2: Ethernet interface

Power Supply System microControl plus
Setup and Commissioning
Page 14
6.1.2Connection of bus-compatible modules
By means of the terminal block “communication“, you can
connect further external, bus-compatible command,
communication and switch modules. Please use a screened
4-wire data cable for connections (e.g. J-Y(St)-Y). The following
connections can be realised via these terminals:
•ModBus/building control or BAT-LOGG (COM 1)
•external printer (COM 2)
•voltage outputs (only for service!)
•RS485-1 for SAM24, MC-LM,
•RS485-2 MCT15 (S)
•quiescent current loop with integrated CCIF
For further information see the table below or corresponding
module descriptions.
Port name
Terminal
(cf. Figure 3)
Contact allocation
Port for
COM1
1
9
18
TXD
RXD
GND
ModBus/Building Management System
(BMS) or BAT-LOGG
COM2
2
10
18
TXD
RXD
GND
external printer (19 inch)
Internal power supply
3
4
-
+
•internal fan at E30/IP54
•internal switch type: IES-5P, IES-8P
24V DC, max. output current: 300mA
Internal power supply
11
12
19
20
-
+
-
+
•switching inputs SAM-/IO-module
24V DC, max. output current: 3mA
•internal switch type: IES-5P, IES-8P (only
at E30/IP54)
24V DC, max. output current: 300mA
RS485-1
5
6
13
21
22
screen
GND
B
A
+12VDC
SAM24,
MC-LM,
MCT15(S)
RS485-2
7
8
14
15
23
GND
screen
+12VDC
B
A
SAM24,
MC-LM,
MCT15(S)
quiescent current loop with
integrated CCIF (diode)
16
24
~15VAC
~15VAC
external mains monitors (PC230)
via potential-free relay contacts
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Figure 3: Communication terminals

Power Supply System microControl plus
Page 15
Setup and Commissioning
6.1.3Connection of opto-/relay interface modules (IOM)
An opto-/relay interface module (IOM) is integrated in order to be able to transmit error and status messages of the power supply
system to external checking and monitoring devices (in compliance with existing standards). It has 7 potential-free relay switch
contacts (outputs) and 4 reverse polarity tolerant multi-range voltage inputs as well as a further terminal (L) for the power supply
(230V/50Hz) of potential-free switch contacts. The following figure shows the respective terminals.
Note: The galvanically isolated inputs accept the following voltages: 24V-255V DC or 220/230V (50/60Hz).
The potential-free relais contacts are designed for max. 1, 6A / 30V DC or max. 6A / 250V AC.
Note: The in- and outputs of the IOM may only be assigned with functional extra-low voltage (FELV), not with protective- or safety
extra low voltage (PELV, SELV)!
Figure 4: In- and outputs IO-module
mains
IO inputs
IO outputs
PE
PE
PE
PE
PE
NO
NO
NO
NO
NO
NO
NO
N
N
N
N
N
CO
M
CO
M
CO
M
CO
M
CO
M
CO
M
CO
M
32
33
34
35
36
37
38
25
26
27
28
29
30
31
NC
NC
NC
NC
NC
NC
NC
L
L
L
L
L
39
40
41
42
43
44
45
46
47
48
49

Power Supply System microControl plus
Setup and Commissioning
Page 16
IO-outputs
terminals
system state
closed contacts
Message
25, 32, 39
system state
39 –32
ready to operate
32 –25
emergency lighting blocked
26, 33, 40
charger unit
40 –33
failure
33 –26
OK
27, 34, 41
external mains monitor
41 –34
normal operation
34 –27
modified non-maintained mode
28, 35, 42
system
42 –35
failure
35 –28
OK
29, 36, 43
battery deep discharge
43 –36
initiated
36 –29
OK
30, 37, 44
fan operation
44 –37
off
37 –30
on
31, 38, 45
system operation
45 –38
battery
38 –31
mains
IO-inputs
Terminal
function
Voltage on
No voltage
46 input 1
external BAS
charging operation / emergency
lighting blocked
system ready to operate
47 input 2
internal fan monitor
configurable*
configurable*
48 input 3
external fan monitor
configurable*
configurable*
49 input 4
start function test/deactivate
circuits**
configurable**
configurable**
L
free potential terminal
230V/50Hz
for IOM-inputs
* The function of the inputs for fan monitoring (IOM1, input 2/3) is configurable (error message in case of voltage failure at input
2/3 or error message when input 2/3 is energised).
** Input 4 is deactivated by default, but may be configured for one of the following functions:
Initiate function test: no voltage = no action; voltage applied = function test will be initiated
Deactivate circuits: no voltage = all circuits are unpower and tests are blocked; voltage applied = all circuits in normal operation
Note: The in- and outputs of the IOM may only be assigned with functional extra-low voltage (FELV), not with protective- or safety
extra low voltage (PELV, SELV)!

Power Supply System microControl plus
Page 17
Setup and Commissioning
6.1.4Connection of switch inputs (SAM)
circuit setup
switch
mode SAM
switch
contact
maintained
lights
non-maintained
lights
note
maintained
lighting
DS
open
closed
OFF
ON
OFF
OFF
maintained light activated
non-maintained light remains off
maintained
lighting
MB
open
closed
ON
ON
ON
OFF
non-maintained light activated
maintained light remains on
maintained
lighting
gMB
open
closed
ON
ON
OFF
ON
maintained light remains on
non-maintained light activated
non-
maintained
lighting
DS
open
closed
---
---
---
---
not allowed -> no reaction
non-
maintained
lighting
MB
open
closed
ON
OFF
ON
OFF
as with phase monitoring, but follow-up time
activated only for one circuit
non-
maintained
lighting
gMB
open
closed
OFF
ON
OFF
ON
maintained and non-maintained light are
switched on/off together
A switch query module was integrated in this power supply
system for the transmission of external switch commands of
the general power supply. As shown in the adjoining figure
the switch inputs are also realised as 3-level spring-loaded
terminals, which are fixed on the back plane. They are
designed for wire cross sections (solid-core) from 0.5mm² to
2.5mm². Each of these power supply systems provides 8 3-
level spring-loaded terminals (50-57) as switch inputs
(220/230V AC, 50/60Hz; 24-250V DC switching voltage) as well
as one more terminal (L) for the power supply (230V/50Hz) of
potential-free switch contacts. For the connection please use
mains voltage compatible cables which comply with DIN
57250-1 VDE 0250-1 as well as MLAR, EltBauVo and DIN VDE
0100.
PE
PE
PE
PE
PE
PE
PE
PE
N
N
N
N
N
N
N
N
L
L
L
L
L
L
L
L
50
51
52
53
54
55
56
57
Figure 5: SAM-inputs

Power Supply System microControl plus
Setup and Commissioning
Page 18
6.1.5Connection of electric circuits
6.1.6Fuses auxiliary circuits
The electric circuits are connected via 3-level spring-loaded
terminals, which are fixed on the back plane. They are
designed for wire cross sections (solid-core) from 1.5mm² to
2.5mm². Please observe the correct polarity.
For the connection please use mains voltage compatible
cables which comply with DIN 57250-1 VDE 0250-1 as well as
MLAR, EltBauVo and DIN VDE 0100.
Note: Prior to that the circuits to be connected have to be
checked for installation faults (short circuit and earth fault).
This system has an auxiliary circuit with an output voltage of
230VAC/216VDC for the connection of external power
supplies. The maximum load for this auxiliary circuit must not
exceed 150VA. It does not have the same characteristics as
single luminaire and circuit monitoring but can be
programmed as maintained or non-maintained light circuit.
Mixed mode circuits are not possible either. External switch
commands via switch query modules or bus-compatible
mains monitors can be programmed or allocated to this
circuit. The fuses F7/F8 protect this auxiliary circuit.
07
LA
06
LA
05
LA
04
LA
03
LA
02
LA
01
N
N
N
N
N
PE
N
PE
PE
PE
PE
PE
PE
N
LA
PE
Figure 6: Final circuits
fuse N/-
fuse L/+
Figure 7: Fuse auxilliary circuit

Power Supply System microControl plus
Page 19
Setup and Commissioning
6.1.7Mains supply
6.1.8Mains switch
The beside showing terminals serve the single-phase mains
connection (230V/50Hz) of the system. Please observe correct
polarity. These terminals are designed for a solid-core cable
cross section of up to 4mm².
Note: The cross section of the mains and battery cable
depends on the real connection power of the system, the fuse
protection and the cable length.
Note: The mains connection must be equipped with two-fold
selective fuses (i.e. fuse size 20A). An FI-switch must not be
used.
Recommendation: For mains supply, please use three-core
NYM-J cable with a cross section of min. 3x1.5mm2up to max.
3x4mm2. When chosing the cable cross section, make sure to
consider the cable length in order to keep the voltage losses
inside the allowed limits.
The adjacent figure shows the mains switch of the power
supply system which is used to switch the system on. This
mains switch is a double-pole switch.
Note: The cross section of the mains cable depends on the
connected power of the system, the dimension of the fuses
and the cable length.
Note: The fuse of the mains connection must be rated twice
selectively (fuse size 20A). A residual current circuit breaker
(RCD) is not permitted for fusing.
Note: For the mains supply, please use three-core cable type
NYM-J with a conductor cross-section of min. 3x2.5mm² to
max. 3x4mm². When selecting the cross-section, observe the
cable length in order to comply with the maximum
permissible voltage losses.
mains
supply
Figure 8: Mains supply
mains switch
Figure 9: mains switch

Power Supply System microControl plus
Setup and Commissioning
Page 20
6.1.9Fuses mains/battery supply
6.1.10 Fuses for 24V-switching voltage
6.1.11 USB Power Supply for WLAN Module
The beside showing figure shows the main fuses for mains
and battery voltage, which are located on the back plane
inside the cabinet.
Note: Removing and inserting these fuses should be done
using a slot screw driver (width 5.5mm)!
Insert the fuses correctly –they have a bayonet lock!
Fuse
F1
F2
F3
F4
Size
T10A
T10A
T1A
T10A
In order to protect the switching voltage on terminals 11/12
and 19/20 against overcurrent, the main board has dedicated
fuses F14 and F15 right below the terminal block. The size of
the fuses depends on how the switching voltage is generated
(either by a resistive voltage divider or by a switched-mode
power supply type NT24).
Voltage Divider*
NT24**
F14+F15 size
5x20mm 250mA F
5x20mm 500mA T
Maximum
clamp current
2mA
300mA
* Standard
** Only when the system is ordered with it (the NT24 cannot
be added later on).
The USB jack at the left-hand side of the backplane acts as a
pure power supply to an optional WLAN module.
Note: This jack does not provide any interfacing functionality.
Note: The WLAN-NT is not installed as standard.
fuse
battery +
fuse
symmetry
Fuse mains
supply
fuse
battery–
Figure 10: Fuses mains and battery supply
Figure 11: Fuses F14 + F15
F14 F15
USB
Figure 12: USB connection
Interface
RJ45