Rustibus 2000 DIESEL User manual

200-2000
RUSTIBUS® 2000 DIESEL
(mk3)
OPERATION MANUAL

DECLARATION OF CONFORMITY
Manufacturer: Rustibus Worldwide AS
Bekkjarviksundet 19
N-5397 BEKKJARVIK
NORWAY
The authorised representative
In the EEA: Rustibus N.V.
Noordersingel 7
B-2140 ANTWERP
BELGIUM
Hereby declares that the
Products specied: Rustibus® de-scaling machine:
200-2000
Are produced in accordance to the requirements in and regulations on machinery
Best. No. 522, which transpose the community legislation on machinery amended by
Directive 98/37/EEC of the European parliament and of the council of 22nd June1998.
The following standards or standardized documents apply to this machine:
89/392/1/EEC, 91/368/EEC, 93/44/EEC, 93/68/EEC, EN 60 240 “Electrical equipment of industrial machines”
Year of CE marking: 1998
Place Date
Signed by: Kristian Dalseide ……………………………………………..
Title: Director
Machine may vary from pictures
Genuine Rustibus® parts only!

HOW TO RECOGNISE GENUINE SPARES!
Genuine spares parts are marked with a genuine RUSTIBUS®logo, so look for the logo
either on the item or on the label.
If they are not there, they´re not genuine spares. Use only the best, don´t settle for less.
HOW TO RECOGNISE GENUINE SPARES!
GENUINE SPARE PARTS are marked with either RUSTIBUS® PATENTED (*g.1)
or GENUINE RUSTIBUS PARTS (* g.2)
If they are not there, they’re not GENUINE PARTS. Use only the best, don’t settle for less. RUSTIBUS®
Genuine Rustibus® parts only!
*g.1
*g.1
*g.1
*g.2
Machine may vary from pictures

HELPFUL IDENTIFIERS
In addition to information on installation and operation, this instruction manual may contain WARNINGS
and CAUTIONS pertaining to user safety, and NOTES on important, useful operating guidelines.
A WARNING indicates a potentially hazardous situation, which if not avoided, could result in death or
serious injury.
A CAUTION indicates a potentially hazardous situation, which, if not avoided may result in minor or
major injury.
A NOTE is to alert the operator to important operating information.
ANSI Z535.5-1997 Denitions
IMPORTANT
The safeguards and instructions in this manual cannot cover all possible conditions and situations, which
may occur. As we cannot control the correct mounting, usage and utilization of this product, we can not
be responsible or liable for any injuries, damages, losses or costs, which result from using our products in
any way.
Do not attempt to operate this tool until you have read and understood all safety precautions and
instructions listed in this manual.
Incorrect operation of this unit can cause serious injury.
Maintain your company’s re and safety procedures while operating this tool.
Genuine Rustibus® parts only! Machine may vary from pictures

WARNING
Rotating equipment may cause serious injury – protect hands, feet, eyes and hearing.
The Chain drum is rotating at high RPM, show outmost care when connecting cable and
when operating machine. ALWAYS THINK SAFETY FIRST!
Debris from scraping action may be scattered.
Rustibus® de-scaling machine may produce low energy sparks.
Respiratory protection should be considered depending on material being removed.
Before starting Rustibus® de-scaling machine, ensure that all xing screws, bolts, ttings and
chain drum are locking devices are in safe usable condition, tted correctly and
correctly tensioned.
Never attempt to de-scale an area when its mechanical integrity is in doubt, according to
ASME/API specications or other applicable codes and standards.
Never install, remove or perform any maintenance on the Rustibus® de-scaling machine when
it is on.
ALWAYS lift up machine(push down the handle) in order for the chain drum to rotate freely when
starting the machine.
Always keep both hands on handles when operating the Rustibus® de-scaling machine.
Never operate the Rustibus® de-scaling tool while wearing loose hanging chains, hanging
ID/security badges or garments that may be caught in the rotating parts.
Never start the Rustibus® de-scaling machine before it´s cables or hoses are properly secured and
safely located.
Rustibus® de-scaling Tool should be properly maintained and stored when not in use to avoid
damage to parts.
Never use non Ex/Atex certied machines in potentially explosive atmospheres.
Genuine Rustibus® parts only!
CAUTION
Machine may vary from pictures

SAFETY CONSIDERATIONS
The machine is intended to be operated by qualied personnel who are familiar with relevant
safety requirements. Safety equipment necessary for the prevention of accidents at the
mounting and operation of machine shall be applied at all times.
It is the duty of the safety ocers in charge to make sure that all personnel operating the
machine meet these demands.
The machine is operates using Diesel power. The transmission of these powers to the
mechanical drum represents a certain danger and must be maintained continuously.
• It is advised to wear ear protection when operating machine.
• It is advised to use air lters and lubricators on the motor when applicable.
• Always make sure the equipment on machine is in good condition.
• Always stop the power supply when maintaining or working on the machine.
• Use only original Rustibus® spare parts on the machine.
• ALWAYS THINK SAFETY FIRST WHEN OPERATING MACHINE.
BEFORE STARTING THE OPERATION
Congratulations on your new Rustibus® de-scaling machine. In order to ensure your full benet and
safety of operation we recommend you to read this operation manual carefully before starting.
Always lift up machine in order for chain drum to rotate freely when starting the machine.
(i) Make sure all safety measurements are being considered.
(ii) Check oil level.
(iii) Start and stop the machine and check that rotation is correct according to marking
on machine.
(iv) Scaling can start. Run machine forward and backward to achieve the best result.
(v) Do not run machine over sharp edges, but along these. The chain drum will last
longer by working the machine with care.
(vi) Use the Disposable Chain Drum until it is completely destroyed and then replace
the entire drum with a new one.
Genuine Rustibus® parts only! Machine may vary from pictures

INSTALLATION AND SETUP
RUSTIBUS® 2000 DIESEL
Before you begin.
Step 1: VERIFY THE COMPLETENESS OF YOUR RUSTIBUS® MACHINE.
• Check that all components are attached properly and in a proper / safe working order.
(Check that there are no loose wires, guards or parts on the machine)
Step 2: ASSOCIATED EQUIPMENT.
• Ensure that you have the correct Fuel (Diesel) for the engine on the machine.
• Ensure that you have the correct Lubrication oil for the engine on the machine.
SAE 15/40 is recommended
Step 3: BEFORE COMMENCING THE OPERATION.
• Always make sure that you ll the oil up to the mouth of the ller port with engine placed level.
It is essential that the engine is lled with the correct and correct amount of lubricating oil.
• Locate the section to be cleaned / de-scaled and determine if the area needs to be cleaned.
Excessive grease, dirt and other hazardous material should be cleaned from the surface area
before operation of the Rustibus® machine.
• The Chain drum is rotating at high RPM, show outmost care when connecting cable and when
operating machine. ALWAYS THINK SAFETY FIRST!
• Adjust power control handle to “start” position.
• ALWAYS lift up machine (push down the handle) in order for the chain drum to rotate freely
when starting the machine.
• Start and Stop the machine and check that rotation is correct according to marking on
machine.
Step 4: OPERATION OF RUSTIBUS® MACHINE.
• For the best results from your Rustibus® machine you should run the machine forward and backward
over the area until appropriate result is achieved
• Do not run the machine over sharp edges, but along them. Your machine will last longer if operated
with care.
• Do not operate your Diesel Rustibus®2000 machine in poorly ventilated spaces.
Step 5: MAINTENANCE OF RUSTIBUS ® MACHINE.
• ALWAYS stop the machine and disconnect it from its power source before carrying out any
maintenance on the machine.
• Use the Disposable Chain Drum until it is completely destroyed and then replace the entire drum with
a new one.
• Keep the engine clean to prevent corrosion and remove any sediment.
Genuine Rustibus® parts only! Machine may vary from pictures

RUSTIBUS® DISPOSABLE CHAIN DRUM
Rustibus® 2000 unit uses Disposable Chain Drums.
The Chain Drums is designed for one-time-use only
and does not require any spares replacement.
Simply use the Chain Drums until they are completely
destroyed and then replace them with new ones.
This makes the Rustibus® 2000 fast and ecient!
If one of the pins on the Disposable Chain Drums
should brake, it might create an unbalance in the
rotation. To calibrate/repair the balance, the pin
opposite to the broken one should be removed.
Genuine Rustibus® parts only! Machine may vary from pictures
Item: 200-0151
Disposable Chain Drum Assembly Incl.:
- Disposable Chain Drum Set
(200-0156)
- 17mm Bearing (200-0170)
- 20mm Bearing (200-0180)
- Shaft for Head (200-2300)
Weight: 22,5 kg / 50 lbs
Item : 200-0156
Disposable Chain Drum - Set
Weight: 19 kg / 42 lbs
IMPA: 59.12.09
x
x

SPARE PARTS FOR CHAIN DRUM SYSTEM
Genuine Rustibus® parts only! Machine may vary from pictures
Item : 200-2300
Shaft to Chain Drum and
Wire Brush
Weight: 1,1 Kg /2,4 lbs
ISSA: 55.306.14
Item : 200-0170
Bearing 17mm (Incl. Casing)
Weight: 0,235 Kg / 0,51 lbs
ISSA: 55.306.03
Item : 200-0180
Bearing 20mm (Incl. casing)
Weight: 0,615 Kg / 1,35 lbs
ISSA: 55.306.04
Item : 200-2220
Pulley - w/Bush
Weight: 2 kg / 5 lbs
ISSA: 55.306.12
For use on shaft to chain drum and wire brush.
There are a series of select Pulleys / Bushes
available to t each type of power unit.

Genuine Rustibus® parts only!
BUILDING A DISPOSABLE CHAIN DRUM FROM SCRATCH
DISPOSABLE CHAIN DRUM FOR RUSTIBUS® 2000
Information guide for use and installation of the system.
The rotation unit to the Rustibus® 2000 is now more ecient with the new Disposable Chain Drum system.
This new one-piece unit is delivered complete and therefore does not require further replacement of spare parts.
Simply use it until it is totally destroyed and then replace it with a new one.
The Rustibus® 2000 should only be used on a at horizontal surfaces. All sorts of obstacles should be avoided at
all times such as sockets,edges etc. De-scaling should be done along side weldings NOT across. If one of the chain
links / pins should brake and create an unbalance in the machine, simply cut the chain links on the opposite side of
the broken one.
You are then able to fasten it all
in place with the TWO nuts and
washer. First place the washer (D).
We recommend that you use Loctite.
A.
D.
C.
C. B.
Part Numbers:
200- 0156 - Disposable Chain
Drum Set
200- 2300 - Shaft for Head
(Incl.Washer & Nuts)
The next step is to place the other
Disposable Chain Cassettes on the
shaft, making sure the rivet heads
(B) are facing in the same
direction towards the base and
that the Cleft sections (C) line up
with each other accordingly.
Firstly place one of the Chain
Cassettes on the shaft until it
contacts with the shaft base (A)
- The order of assembly is clearly
shown in pictures 1 – 6.
1.
4.
2.
5.
3.
6.
When mounting the Chain
cassettes on the shaft make sure
that the rivets of each cassette are
in contact with those of the next,
this ensures that ALL the chain
links are free and not caught
between the Chain Cassette
sections.
Machine may vary from pictures

REMOVING THE CHAIN DRUM
REMOVING THE DISPOSABLE CHAIN DRUM
Information guide on how to remove the Chain Drum.
Genuine Rustibus® parts only! Machine may vary from pictures
1.Removing the Chain Drum from
Rustibus® 2000 Series is the same
for all types : low, standard, electric,
pneumatic and our Atex/Ex Certied
machines.
4. With use of a screw driver and rotating the chain drum with your hand you
can remove both belts. DO NOT PUT YOUR FINGERS IN BETWEEN!
Watch your ngers!
2.Remove belt cover 3. Lay down machine like the picture
so the chain drum is free to rotate.
(On the LOW machine you have to
put the machine in a upright
position (on the power weight/at
front) so the chain drum is free to
rotate).
5. Put the machine on a support
that stops the chain drum rotating.
Remove pulley (see explanation on
the next page how to)

REMOVING THE CHAIN DRUM
REMOVING THE PULLEY
Information guide on how remove the Pulley.
Genuine Rustibus® parts only! Machine may vary from pictures
Take o the pulley: loosen the ‘umbrako-bolts’(* g.2) in the Bush. (See picture below) Place one of these
bolts in the ‘Third hole’ (* g.1)and tighten up the bolt until the Pulley is loose. Pull o the pulley by hand
or use light tools.
Do not use an Adjustable Bearing Puller to do this!
NOTES ON BELT REMOVAL.
TAKING OFF AND REINSTALLING THE BELTS CAN BE DONE BY TURNING THE CHAIN DRUM AND USING
A SCREWDRIVER TO LEVER OFF THE BELTS.
*g.2
*g.2
*g.1

REMOVING THE CHAIN DRUM
REMOVING THE DISPOSABLE CHAIN DRUM
Information guide on how to remove the Chain Drum.
Genuine Rustibus® parts only! Machine may vary from pictures
6. Remove bolts and take out the“key” .
8. Remove Chain drum.7. Remove bolts on the other side of the chassis and loosen the allen screw
(*g.1) like picture above.
*g.1

REPLACING THE CHAIN DRUM
REPLACING THE DISPOSABLE CHAIN DRUM
Information guide on how to replace the Chain Drum.
Genuine Rustibus® parts only! Machine may vary from pictures
1.Replacing the Chain Drum on
Rustibus® 2000 Series is the same
for all types : low, standard, electric,
pneumatic and our Atex/Ex Certied
machines.
3. Make sure that the square
bearing is on the inside and the
round bearing is on the outside.
2. Make sure that the grease nipple (*g.1) is poiting down when you are
putting the chain drum inside the chassis.
4. Put on the bolts but don´t fasten
them more then necessary.
5. Go on the other side of the chassis
and make sure the round bearing is
on the correct spot.
*g.1
*g.1

REPLACING THE CHAIN DRUM
REPLACING THE DISPOSABLE CHAIN DRUM
Information guide on how to replace the Chain Drum.
Genuine Rustibus® parts only! Machine may vary from pictures
6. Put on the bolts, but don´t fasten
them more then necessary aswell.
9.Position the *key*(*g.1) on the
shaft with the square bearing.
7. Now fasten the bolts on the square
beraing tight.
8. Go back and fasten the round
bearing completely. Also the allen
screw (*g.2).
10.Put on the Pulley and make sure
its level. Cross thight the pulley in
the 2 *umbrako-holes.
*g.1
*g.2
**
11. Lay down machine like the
picture so the chain drum is free to
rotate.
(On the LOW machine you have to
put the machine in a upright
position (on the power weight/at
front) so the chain drum is free to
rotate).

REPLACING THE CHAIN DRUM
REPLACING THE DISPOSABLE CHAIN DRUM
Information guide on how to replace the Chain Drum.
Genuine Rustibus® parts only! Machine may vary from pictures
12.Put on the rst belt .To get it in the track closest to the chassis use a screwdriver while you rotate the chain
drum. Put then on the second belt using your hands. DO NOT PUT YOUR FINGERS IN BETWEEN!
Watch your ngers!
13. Then put the belt cover back on.
Ready for use.

SPARE PART LIST  RUSTIBUS® 2000
Genuine Rustibus® parts only! Machine may vary from pictures
Item : 200-0155
Wire Brush Assembly Incl.:
- Replacement Wire
Brush(200-0158)
-17mm Bearing (200-0170)
- 20mm Bearing (200-0180)
- Shaft for Head ( 200-2300)
- Weight: 20,0 kg / 44,0 lbs
- ISSA: 55.315.02
Item:200-0158
Replacement Wire Brush
(Brush Only)
Weight: 16 kg / 35 lbs
ISSA: 55.315.04
200-0010 200-0061 200-0139 200-0011 200-0012
200-0149
200-0090

Genuine Rustibus® parts only!
SPARE PART LIST  RUSTIBUS® 2000 ELECTRIC
PARTS TO CHASSIS UNIT
200-0010 CHASSIS PCS
200-0011 HANDLE PCS
200-0012 PLASTIC GRIPS FOR HANDLE (2 PCS) SET
200-0060 DUST COLLECTOR PCS
200-0061 DUST COVER PCS
200-0062 WATER NOZZLE SYSTEM PCS
200-0090 WHEELS (2 PCS) SET
200-0149 COVER FOR BELTS L100 PCS
200-0114 BELTS (2 PCS) (1087) SET
200-0138 BASE PLATE FOR MOTOR (DIESEL) PCS
200-0145 THROTTLE LINE TO MOTOR (DIESEL) PCS
200-0139 DIESEL ENGINE MK3 PCS
PARTS TO HEAD (ROTATION PART) UNIT
200-0151 DISPOSABLE CHAIN DRUM ASSEMBLY PCS
200-0155 WIRE BRUSH - ASSEMBLY PCS
200-0156 DISPOSABLE CHAIN DRUM (4 PCS) SET
200-0158 REPLACEMENT WIRE BRUSH PCS
200-0170 BEARING 17MM INCL. CASING PCS
200-0180 BEARING 20MM INCL. CASING PCS
200-0211 WASHER FOR SHAFT PCS
200-2220 PULLEY SPZ 132-2 W/BUSH 20mm ( On Rotation Head) PCS
200-2221 BUSH 20mm PCS
200-2224 PULLEY SPZ 50/2 W / BUSH 1” ( On DIESEL MOTOR MK2 PCS
200-2225 BUSH 1” (1008) PCS
200-2300 SHAFT FOR HEAD PCS
Machine may vary from pictures

ADDITIONAL FEATURES
RUSTIBUS® 2000 VACUUM SYSTEM
The Rustibus® 2000 machine features a newly modelled
vacuum system attachment. It is built right into the very
foundation of the machine itself. Its vacuum port has
been designed to be easy to use and not get in the way
or hinder the operation of the machine. You simply plug
your vacuum hose directly on to the machines vacuum
port. It could not be easier than that! Inlet underneath the
chassis and the Outlet as shown on picture (A).
WATER NOZZLE SYSTEM
In order to reduce potential dust, a Water
Spraying System can been installed on
the front of your machine, which sprays
the surface wet before going over with
the chain links. (Part number: 200-0062)
(Factory tting)
Genuine Rustibus® parts only! Machine may vary from pictures
A.

Genuine Rustibus® parts only! Machine may vary from pictures
RUSTIBUS® 2000 MODELS AVAILABLE
200-1000 Rustibus® 2000, Complete
3X220/380/440V - 50/50/60 Hz – 5,5/5,5/6,4 kW
50 M Cable 3X2, 5 + E
200-2000 Rustibus® 2000 Diesel, Complete
Dieselpower
200-X3000 Rustibus® X2000 Air (EX), Complete
W/Air lter-Lubricator & Regulator
200-3000 Rustibus® 2000-Air, Complete
W/Air lter-Lubricator & Regulator
200-4000 Rustibus® 2000 Low, Complete
3X220/380/440V - 50/50/60 Hz – 5,5/5,5/6,4 kW
Incl. 50 M Cable 3X2, 5 + E
200-6000 Rustibus® 2000 Remote controlled
3X220/380/440V - 50/50/60 Hz – 5,5/5,5/6,4 kW
50 M Cable 3X2, 5 + E
200-9000 Rustibus® 2000 Low, Air driven Complete
W/Air lter-Lubricator & Regulator
200-X9000 Rustibus® X2000 Low Air (EX), Complete
W/Air lter-Lubricator & Regulator