Rustic Idaho User manual

ASSEMBLY INSTRUCTIONS
IDAHO
BASE SIZE: 1.800m x 1.200m

• Baery Drill
• Riveter
• Hammer
• Tape Measure
• Ladder
• Skillsaw
• Level
• Square Drive Bit—No.2
• 3/8 Hex Drive Bit
• 8mm Hex Drive Bit
• Drill Bit 3.2mm
• Square Drive bit No.2
• Read all instrucons carefully.
• Idenfy all parts and check quanes against checklist.
• Do not aempt to build your shed in high winds.
• Beware of sharp edges, use gloves if you have a pair.
• Protect your eyes and ears.
• Use electric tools with care. Use a Safety Trip Switch.
• It is easier and quicker if this shed is erected by two people.
• Your shed must be level. Achieve this by either levelling the
ground or by using blocks.
Tools Required:
Select your site:
Safety:
Before you start:
PG 1
IDAHO

Descripon Size Qty
PACK ONE - SHED
Standard Door 895 x 1780 1
Front Wall Panels 450 x 1877 2
Back Wall Panels 900 x 2011 2
Side Wall Raking Panels (1L, 1R) 1110 x 2007 2
Door Lintel 110 x 900 1
Cedar Corner Clashings - Front 85 x 17 x 1887 2
Cedar Corner Clashings - Back 85 x 17 x 2015 2
15 x 17 Std Cedarbead 15 x 17 x 1877 2
30 x 17 Long Cedarbead 30 x 17 x 2015 1
Seners (1xbevelled) 45 x 45 x 1800 2
Barge Flashings 85 x 40 x 1310 2
Temporary Door Stop 45 x 45 x 900 1
Purlins 50 x 25 x 1915 2
Silicone Tube 300g 1
Ridge Flashing 175 x 1915 1
Roong Sheets 875 x 1290 3
Spoung 50 x 38 x 1910 1
15mm Packer 15 x 45 x 1740 1
Hardware Pack
Tek Screws 14G x 75mm, CL4 30
Framing Nails 75 x 3.15mm 30
Bead Nails 50 x 2.5mm 40
Galv Clouts 30 x 2.5mm 20
Rivets 3.2 x 9.6mm 30
Roong Screws and Washers 35mm 10
Padbolt/Keeper Screws 32 x 8g 6
Padbolt and Keeper 1
Instrucons 1
PACK TWO - FLOOR (if required)
Floor Boards 150 x 19 x 1190 12
Floor Joist 70 x 50 x 1790 3
Floor Nails 50 x 2.5mm 72
Packed by: Date: / /
PG 2
IDAHO PARTS LIST

PG 3
Step 1: Establish size of shed and excavate sucient area. Re-
member to allow for rear roof overhang up to 150mm, and
120mm on each end.
Step 2: Ensure that the base substrate is compacted rmly.
We suggest that the slab should be 80mm thick in the middle
and 100mm thick around the edges.
Step 3: Lay boxing to the required size, the raised slab
size should be 1785 x 1185mm and at least 30mm
above the ground line.
Step 4: Lay plasc sheeng if required. Plasc sheeng under slab
will prevent moisture coming through from underneath.
Step 5: Pour concrete and screed ush
Building a Raised Concrete Base
100mm
80mm
100mm
IDAHO CONCRETE FLOOR OPTION

PG 4
IDAHO FLOOR OPTION
Step 1: Lay out oor joists, spacing them evenly
as shown. Using 50mm ooring nails, nail a oor
board on each end, ensuring ends are ush with
joists. Make sure oor is level and joists are sup-
ported.
Step 2: Lay out remaining oor boards. Measure
diagonals to ensure measurements are equal (i.e.
oor is square). Rip down last oor board to suit
gap, and nail o oor with 50mm ooring nails (6
nails per board).
Step 3: Unpack panels and idenfy wall panels
and door posions as per the wall plan located
on page 5.
Select two panels that go either side of a corner
(gable and standard panel) and stand together.
Example: L (Standard) and RE (End)
Located on the boom plate of each wall.

15 x 17mm Std Cedarbead
30 x 17mm Std Cedarbead
Corner Clashing
45 x 15mm Packer
Tek Screws (To secure the Walls to Floor)
Please note: The walls are not screwed down to the oor unl all the walls
are erected, the roof is in place and the doors are about to be installed.
900R
1110RE
1110LE
900L
450L 450R
PG 5
IDAHO WALL PLAN

Step 4: Screw wall panels together using 75mm tek
screws (3 per panel), ensuring end wall panels are
inside the front and back panels as shown in the
wall plan on page 5.
Step 6: Silicone and nail remaining beads on each panel. Screw panels together
using 3 tek screws per join. Keep referring back to wall on page 5 if need be.
PG 6
IDAHO WALL INSTALLATION
Step 5: Silicone edge of weatherboards on the stand-
ing panel, and lying your next wall down silicone the
connecng edges weatherboards. Nail the bead to the
laid down panel. ( 4 bead nails per bead)
Make sure bead is properly sealed to avoid leaks.
Note: The top of beads is bevelled to allow for slope of
the roof.

Step 8: Using 75mm framing nails, nail both top
plate seners into front and back wall panels
studs, as shown using 2 nails per stud on the
ends, and 1 nail for each remaining stud. Ensure
ends are spaced evenly before nailing.
Note: Back sener is bevelled.
Step 9: Using 30mm clouts nail top cedar boards
to Seners (2-3 per board). Predrill holes to stop
boards from spling.
PG 7
IDAHO TOP LINTEL
IDAHO TOP STIFFENER
Please note: this model does not have a large angle like
that shown.
Note: Weatherboards will come to the edge at the
corners. Unlike that shown above.
Step 7: Using the 15mm Packer screw the door
lintel into place, using 2 x 75mm tek screws at
each end. Screwing though the stud into the
lintel.
Tip: Using the screw to predrill a hole before
aempng to screw into the lintel will make this
easier.
Above Lintel from the outside, below Lintel from
the inside.

Step 10: Ensuring the clashing is ush at the top.
Silicone and nail corner clashings on all corners as
shown using 4 x bead nails per clashing. Note short
clashings at the front, long clashings at the rear.
Silicone both edges where the clashing meets the
weatherboards to ensure this doesn't leak.
PG 8
IDAHO CORNER CLASHINGS
Step 11: Posion both purlins on roof. Top purlin
and boom purlins should be against top plate
seners. Using 75mm framing nails, nail purlins
to end panels and in the middle of the purlin (2
nails per point).
Tip: Measure and mark the middle of the seners and
also the purlins, then line these marks up to get an even
overhang all around.
Note: The purlins shown above are not used on this
model. Posion of the purlins are directly above
the seners on this model.
IDAHO ROOF
Step 12: Ensure shed is square, by measuring
diagonals at top corner of wall panels.
Step 13: Posion rst full sheet with rib ush with
end of purlins and top of sheet ush with the top
of the purlin.
Tack top of the sheet into the top purlin using a
30mm clout through the pan. Using a 35mm
Roong Screw with Washer, screw through the
rst full rib into the boom purlin to a depth of
approximately 10mm.
Tip: Predrilling with a 3mm drill bit may make this easier.
First full Rib
Pan

PG 9
IDAHO ROOF
Step 14: Lay out remaining full roof sheets, with
sucient overlap that the last lip lines up with
the opposite ends purlins.
This may require overlapping mulple ribs.
Rivet these sheets together, 3 rivets per join, to
make 1 large roof panel as shown in photo.
Rivet top, middle and boom.
Screw the remaining corners to the top and
boom purlins again so the top overhangs by
150mm. Screw through every fourth rib at the top
and boom purlins.
Tip: If you have string or a long piece of mber use it as a
guide to screw in a straight line by lining it up with the
screws in the corners..
Above and below image show before and aer
being screwed down. Also note that the image
shown is not of this model.
IDAHO ROOF FLASHINGS
Step 15: Leaving each end free and ensuring each
end is ush with the edge of the roof. Rivet the
ridge ashing to the roof sheets, starng from the
third rib and then every eighth rib.
Slide the barge under the roof sheet, pushing the
barge in to create a square corner where the barge
and ridge ashing meet. Rivet the barge and Ridge
ashing with 1 rivet on both sides.
Step 16: Rivet the spoung to the barges, allowing
for approximately a 5mm spacing at either end for
water run o. Then rivet the barge to the roof lin-
ing up with the rivets on the ridge ashing.
Above shows the ridge ashing ,
below shows the barge ashings.

PG 10
IDAHO DOOR
Step 17: Fit the temporary door stop in doorway.
Check all wall panels are straight and panels either
side of doorway are ght against door stop. Screw
panels to oor using 1 x 75mm tek screw per panel
as posioned in the Wall Plan. Screw near the panel
joins, where possible.
Once all appropriate posions are screwed down
remove the door stop.
Step 18: Fit door in posion as shown.
Step 19: Using 3 x 75mm tek screws, screw door
stud to the panel. Check that door opens.
Using 3 x 50mm beading nails, nail 15mm packer
onto side of door opening as shown in Wall plan
on pg. 5.
Step 20: Screw the Keeper through the 15mm Bead
into the Stud using the 32mm Stainless Steel screws,
so that it is central to the middle row of screws on the
door.
Screw the Padbolt inline with the Keeper so that the
bolt can slide in and out of place.

PG 11
IDAHO
Your shed is now complete.
You can protect cedar by staining cedar weatherboards if required.

RUSTICS SHED WARRANTY
GUARANTEE TO CUSTOMER
Congratulaons on purchasing a quality New Zealand made Warrantee Shed manufactured by Riverlea Group Limited. With proper care and
aenon this product will oer you many years of use.
WARRANTY ON METAL CLADDING
Your new shed is guaranteed for the benet of the original purchaser, against defecve material or faulty workmanship for een years
from date of purchase. Riverlea Group Limited will, at its discreon, replace or repair any faulty or defecve materials within this me on
condion that due care and maintenance has been carried out as detailed below.
TERMS AND CONDITIONS
This warranty does not cover Rusc sheds with steel roong if it is installed outside the inland corrosion zone or areas where the
corrosion rate is more than 200g/m2 (as published by BRANZ)
1. The warranty does not cover damage or failure due to improper assembly.
2. This warranty does not cover damage through force majeure or other cause beyond the control of Riverlea Group Limited.
3. This warranty is void if maintenance as detailed below and in the assembly manual has not been adhered to.
4. This warranty does not cover natural variaons, expansion, contracons as can be reasonably expected from a mber product.
Beyond the exclusions above, Riverlea Group Limited will repair or replace the damaged or faulty product. The balance of the original war-
ranty will cover any repaired or replaced material. Riverlea Group Limited will not be liable for any consequenal loss or damage, labour or
transport costs.
All claims must be made within 21 days of discovery.
MAINTENANCE
The following are the minimum maintenance requirements for Rusc Sheds manufactured by Riverlea Group Limited. Please refer to your
assembly manual for more details.
1. All steel roong is to be kept clean and free of debris and washed annually with a hose and so brush.
2. Timber oors, where supplied are to be kept out of direct water contact or runo
Please visit hp://www.riverleagroup.co.nz/warranty-garden-sheds to validate the Warranty on your shed.
Click on the Warranty Registraon Link and complete all details.
If you are unable to access the computer, please phone us on 0800 438 274 and one of the customer services team will help you to acvate
the warranty on your garden shed.
Many thanks, from the Team at Riverlea Group.
WARRANTY REGISTRATION