S-BOL ZB-EK Series User manual

EV CHARGER USER MANUAL
(E Version : .)

CONTENT
USER MANUAL
Content
2.2 About this Manual ………………………………………………………………………
1. Safety Tips ……………………………………………………………………………………
2. Important Information ………………………………………………………………………
2.1 Specified use ……………………………………………………………………………
3. Use of Products ………………………………………………………………………………
. Product Appearance Size ………………………………………………………………
3.2 Product Appearance ………………………………………………………………………
. Floor Mounted Appearance Size ………………………………………………………
. Product Performance Description ……………………………………………………
. LED Indicator Instruction ……………………………………………………………
. Equipment Parts List ……………………………………………………………………
4.1 Operation Steps …………………………………………………………………………
. Floor Mounted Installation Method ………………………………………………
5. Installation Method …………………………………………………………………………
. Power Supply Requirements ……………………………………………………………
6. Troubleshooting ……………………………………………………………………………
. Installation Environment Requirements …………………………………………
4. Operation Guide ………………………………………………………………………………
. Wallbox Installation Method …………………………………………………………
7. Maintenance ……………………………………………………………………………………
7.1 Maintenance 14………………………………………………………………………………
7.2 Important matters ………………………………………………………………………

Warning
.SAFETY TIPS
USER MANUAL
Notice
a. Please confirm the power level you are ready to connect before installation;
b. The whole installation process needs professional personnel with electrician qualification to
operate;
c. Please do not operate under any circumstances that may cause electric leakage;
d. When using the charging pile to charge the electric vehicle, please carefully read the instructions
of the charging pile. Pay attention to the operation steps, practices or incorrect execution may lead
to life danger, injury and equipment damage. Refuse to accept any claim arising therefrom. The
operation can only be carried out when the contents of the instruction manual of the charging pile
are fully understood and the specified conditions are met.
h. Do not attempt to open, disassemble, modify or transform the charging pile without a professional
electrician. The charging pile is not a device that can be maintained by users. Do not remove safety
symbols, warning prompts, nameplates, signs or pipeline marks;
f. Only connect electric vehicles. Do not connect other loads (electric tools, etc.). Do not use the charging
post for other purposes than charging or other vehicles that do not support the AC charging standard of the
country where the product is located;
g. The charging pile must be checked regularly. If it is found to be defective, cracked, worn, damaged or
otherwise damaged and inoperable, the charging pile shall be stopped immediately and the after-sales
service telephone shall be called;
e. Please use the charging post within the specified working parameters;
d. Before installing or cleaning the Charge Point, the power supply must be cut off to ensure that there is no
power input. Do not touch the heat source, dirt or water source on the contact surface;
a. The charging pile must be grounded through the grounding conductor of the permanent wiring system
or equipment;
b. Please avoid installing in the direct sunlight or exposure environment, and try to use the charging pile in
a cool and ventilated place;
c. Do not install and use the charging pile near flammable, explosive, combustible and chemical
substances or steam;
k.If your vehicle is covered with car cover and car clothes, please take them off before using the charger for
charging;
l. The use of the charging post may affect or damage the work of any medical or implanted electronic
equipment, such as cardiac defibrillator, pacemaker, etc.
i. If you or your car are exposed to rainstorm, lightning, heavy snow or other severe weather conditions, do
not use the charging pile to prevent any parts from being damaged;
j. Please handle with care when transporting the charging post. Do not subject it to strong external force
impact, and do not drag, twist or step on the charging pile and cable to prevent damage to any parts. At any
time, please avoid and prevent the charging post from being damaged by moisture, liquid and other
foreign matters. If there is water, damage or corrosion, please do not use it. Do not touch or charge the
cable and charging gun head with wires, tools or other sharp hard objects;

. Specified use
. I MPORTANT INFORMATION
USER MANUAL
★ During the storage or use of the equipment, it is necessary to store the charging pile and its
supporting components in a dry and ventilated indoor place with a temperature of - ℃~+ ℃
and a daily average temperature of ≤ ℃ within hours;
● This type of product is a charging pile that can charge electric vehicles in indoor and outdoor
areas (such as electric vehicles).
● When installing and connecting the charging pile, the relevant regulations of the local country or
government shall be observed;
● The specified use of the equipment includes complying with the environmental conditions
established for the equipment under any circumstances;
● The instructions contained in this manual must be strictly followed, otherwise potential safety
hazards may occur or the safety devices may fail. Although this manual describes the relevant
safety tips, it is still necessary to pay attention to the safety regulations and accident prevention
regulations in accordance with the corresponding application;
★ When the charging pile is not in use, the charging gun shall be placed . m~. m away from the
ground;
● Equipment shall be developed, produced, inspected and filed according to relevant safety
standards. Therefore, if the instructions and safety technical tips for the specified use are followed,
the product will not cause property loss or endanger the health of personnel under normal
conditions;
● Due to technical or legal restrictions, it is impossible to supply all models/options to the region;
● If users have special requirements, they can negotiate with us.
★ After the installation, the shell of the charging pile shall be kept sealed to avoid soaking in rain;
★ The use site shall be free of explosive media, the surrounding media shall not contain harmful
gases and conductive media that corrode metals and damage insulation, and shall not be filled
with steam or serious mold;
★ The place of use should avoid direct sunlight. When installing outdoors, it is recommended to
install sunshade facilities for the charging pile;
★ Monthly average relative humidity ≤ % ( ℃), no condensation on the surface;
●The final explanation of this manual belongs to the company.
●This manual is applicable to the following groups:
★The end customer (charge pile user).
★The technical staff of debugging and service
. About this Manual

I
A
B
C
J
L
D
E
F
G
H
M
N
K
H
G
. Product Appearance Size
.USE OF PRODUCTS
USER MANUAL
[A]Cover
[E]Indicator Light
[C]Lens
[G]Output Wire
[I]Bottom shell
[K]The anti-theft screw
[M]Emergency stop switch
. Product Appearance Introduction
[D]Gun Holder
[B]Display Screen
[F]Charging Gun
[J]Fixing Plate
[H]Input Wire
[N]Waterproof joint
[L]Junction box cover

A
C
D
E
F
G
H
B
. Floor Mounted Appearance Size
.USE OF PRODUCTS
USER MANUAL
[D]Charging Gun
[F]Wire protector
[E]Input Wire
[G]Column
Rubber Stopper
[C]Charging Cable
[H]Expandable
[B]Display Screen
[A]Pedestal
● When the charging operation is not performed, the charging gun head shall be
covered or inserted into the gun holder.
● The appearance shall be subject to the real object.
● When the charging operation is not performed, the charging cable shall be rolled up
and put back into the cable slot.

. Product Performance Description
.USE OF PRODUCTS
USER MANUAL
Item
Product Characteristics Protection Characteristics Environment
Characteristics Reliability
ZB-EKSeries ZB-EKSeries ZB-EKSeries
Power kW
Operating
Current A
Operating
Voltage Vac
Weight
Operating
Frequency Hz
Cable
Length .m/m/.m
Indicator
Light -color Indicator Light
User
Interface .inches LCD Display Screen
Installation
Method Wallbox/Floor Mounted
Charging
Method Plug and Charge/RFID Card Charging/APP Charging
Communi-
cationMethod RFID/Wifi&Bluetooth/G/Ethernet(Optional)
Appearance
Size mm*.mm*mm
OVP Input Voltage >%, relay is off
Input Voltage<%,relay is off
Output Current>%,relay disconnected, the power supply needed to be cut off and restored
When the temperature of the main board reached ℃ , the power was reduced to %,
and it was turned off after ℃
UVP
OLP
OTP
Emergency
Stop
Protection
If the charging pile fails but does not stop automatically, the operator can press the
emergency stop button to stop the charging pile (the whole machine needs to be
equipped with an emergency stop button)
The earth wire or the charging earth wire was not broken, and the relay was broken
Ground
Protection
L-NkV/LN-GkV
Surge
Protection
Leakage
Protection
-℃~+℃
Operating
Temperature
%~%RH
Operating
Humidity
ACmA+DCmA
<m
Operating
Altitude
IP
Protection
Degree
MTBF ,H
Warranty Years
Safety
Standard IEC/EN , - ,IEC/EN , -
<.kg <.kg
kW
A
kW
A
Vac

Equipment Parts
AC Charger
Retainer Plate
Screw
Expandable Rubber Stopper
Column
Wall hole formwork
Certification
User Manual
Quantity
Remark
Optional
No.
No.
. LED Indicator Instruction
USER MANUAL
.USE OF PRODUCTS
. Equipment Parts List
Indicator Status
Always on
Always on
Flashes once every S
Always on
Flashes once every S
Flashes once every S
Flashes once every S
Flash S,Off S
Flashes once every S
Flashes once every S
Flashes once every S
Indicator Color
Blue
Green
Green
Red
Red
Red
Red
Red
Purple
Purple
Purple
Charger Status
Standby
Insert the Plug
Charging
C P Abnormal
Over voltage/Under voltage
Un Earthed
Emergency Stop
Over-current Protection
Leakage Protection Purple
Over-temperature Protection
Adhesion protection

Open the charging seat
and confirm that there
is no foreign matter
. Operation Steps
. Operation Guide
USER MANUAL
Hold the charging gun
and connect the electric
vehicle
If the green lightflashes,
the charging gun is
correctly connected
Charging Procedure
Plug and Charge Code Scanning Charging RFID Card
Charging
The charging gun is
directly inserted into
the vehicle charging base,
and the charging starts
Use mobile phone to
scan charging QR code
for charging
Place the IC card in the card
swiping charging area until
the LED indicator flashes
continuously for charging
Press the car remote
control to unlock and
stop charging
Put the IC card in the
card charging area and
stop charging
Using the mobile
for stop
After charging, unlock and
remove the charging gun
from the vehicle charging
stand
Collect the charging
cable and place it in
the cable storage
Plug the gun into the
gun holder

A-(fixing plate)
.mm
(Hole pitcha)
mm
(Hole pitchb)
A-(L-shaped fixing strip)
.mm
(Hole pitchc)
.mm
(Hole pitcha)
mm
(Hole pitchb)
mm
(Hole pitch)
.mm
(Hole pitchc)
.mm
(Hole pitch)
A-(wall hole formwork)
Fixed plate
position
L-shaped
Fixed Plate position
.. The distance between the center of the wall drilling is shown in the figure, and the wall
hole template is placed at a suitable height (the top surface of the wall hole template is at
least . meters above the ground). The wall hole template shall be close to the wall, and φ
holes shall be drilled on the wall according to the positions marked on the wall hole
template with an impact drill. As shown in Figure A - (wall hole formwork)
. Wallbox Installation Method
. Installation Method
USER MANUAL
.. After the wall hole corresponding to the wall is drilled, remove the wall hole formwork,
and insert the corresponding holes of the fixing plate (Figure A-) and L-shaped fixing strip
(Figure A-) into the expansion rubber plug and lock them with screws for fastening. Note that
the concave surface of the fixed plate faces the installer, and the "UP" double arrow symbol in
the concave surface of the fixed plate should be placed upward (as shown in Figure A-)

A-(wall mounted general assembly drawing)
AB
D
E
C
J
K
I
L
G
F
H
5. Installation Method
USER MANUAL
.. After locking the fixed plate and L-shaped fixing strip with self tapping screws, hang
the charger connected with the line onto the fixed plate and L-shaped fixing strip, lock
the charger and the fixing strip from the side of the charger with flat head anti-theft
screw φ , and finally lock the charging pile and L-shaped fixing strip from the bottom of
the charging pile with pan head anti-theft screw φ . As shown in Figure A- (wall
mounted general assembly drawing)
[L]Pan head anti-theft screw φ4
[D]Wall
[J]L-shaped fixing strip
[A]Charger
[G]Input Wire
[B]Self-tapping screwφ5
[E]Wall Hole
[H]Output Wire [F]Charging Gun
[C]Fixing Cover
[I]Flat head anti-theft screwφ
[K]Expandable Rubber Stopper φ

K
I
ACH
B
J
D
E
L
G
M
F
A-(Floor Mounted General Assembly Drawing)
. Installation Method
USER MANUAL
... Floor Mounted general assembly drawing
[A]Charger
[C]Cross pan head screwM*mm
[M]Cement foundation
[I] Wire protector
[K]Column
[E]L-shaped fixing strip
[G]Pan head anti-theft screwφ
. Floor Mounted Installation Method
[J]Input Wire
[F]Output Wire
[B]Charging Gun
[D]Flat head anti-theft screwφ
[H]Fixing plate
[L]Expansion boltM*mm

A-(Floor Mounted Inlet Assembly Drawing)
Inlet
Outlet
. Installation Method
USER MANUAL
.. Lay the column flat on the ground, pass the cable through the guard coil of the column such as
the inlet, and then lead out from the outlet of the column, as shown in Figure A-:
. Installation Environment Requirements
.. Connect the cable at the column inlet to the junction box of the charging pile (see A- Wiring Diagram)
.. The power supply in the cement foundation has been embedded in the cable at one end of the outlet,
and the column is erected at a suitable position on the cement foundation. Mark the cement foundation
through the four bolt holes in the column flange plate, drill holes with a diameter of mm with a hole
depth of mm with an impact drill, and then drive four M expansion bolts into the holes with a
diameter of mm respectively to erect the column and the foundation. The M expansion bolts pass
through the column flange plate holes, Screw in M nuts to fasten the column;
.. Hang the charging pile directly onto the fixed plate, and lock the charging pile and the fixed
plate from the side of the charging pile with the flat head screw φ.
.. Lock the fixed plate into the column tray with four cross pan head screws M;
.. The installation position of the charging pile shall not be close to dangerous locations or areas such as
water, oil and gas pipelines.
.. It is recommended that the customer install a circuit breaker at the front end of the
charging pile. The mini circuit breaker should meet local regulations.
.. The installation position shall be convenient for charging, the wiring length shall be shortened to
reduce the energy consumption of cable resistance when laying lines.
.. The wall hanging parts and fixed walls shall be fixed with screws. The installation wall shall be able to
bear the gravity of the charging pile and its accessories, and shall not tilt after installation. The wall should
not be too close to the internal line.
.. The protection degree for indoor installation shall be at least IP , and that for outdoor installation
shall be at least IP . It is recommended that the charging pile be installed in an environment with
sunshade or umbrella; The lighting and passage at the installation site of the charging pile must be safe and
smooth.
.. A certain operating space shall be reserved for the installation of charging pile to facilitate the
overhaul and maintenance of engineering personnel.
. Power Supply Requirements
.. AC Operating Frequency: Refer to page ;
.. The capacity of the power supply system shall be greater than the maximum operating
power of the product.
The power supply mode of the portable AC charging pile is AC single-phase power supply, and the input
electrical requirements are:
.. AC Operating Voltage: Refer to page ;

Fault
Power LED is not lit
Unable to
start charging
Power is not fully
charged or charging
time is increased
The fault status
LED lights up red
● No power supply
☆ Damaged, please contact your service partner
● The charging gun is not inserted correctly
☆ Re plug the charging gun and confirm the connection is OK
● The charging gun may be dirty or damaged in the locked area
☆ Clean or replace the charging gun
● Current drop due to high temperature of vehicle or charging pile
☆ Visually check whether the plug device is dirty,worn or damaged
☆ If necessary, please contact your service partner
● Lack of power release due to external devices
(power supply equipment, etc)
● Fault
☆ First check the possible fault causes (*)
☆ Cut off the power voltage of the charging pile, pull out the
charging gun, and connect the power voltage again
● Damage
☆ please contact your service partner
Reasons&Solutions
. Troubleshooting
USER MANUAL
In principle, the fault must be cleared by pulling out the charging gun. The following
reasons may lead to failure: Un earthed, electric leakage, pile ID not set. Please contact
your service partner to maintain the equipment.
(*) Possible fault causes (fault status LED lights up):
Troubleshooting Table

7. Maintenance
USER MANUAL
● The electrical schematic diagram of the charging pile is shown in the figure below.
● The following routine maintenance items are only for reference, please refer to relevant
standards and operation instructions for operation;
● When using, try to control the output voltage and current of the charging pile within the
nominal range, so as to ensure that the charging pile can work with the maximum
efficiency;
● When the charging pile is out of service, the charging output shall be stopped first, then
the power plug shall be pulled out and the power shall be cut off, then the cable shall be
wound, and the charging pile shall be put back to its original position after the
temperature of the charging pile drops to normal temperature;
● Sunshade and rainproof measures shall be taken for the charging pile, and it is
recommended to install a canopy outdoors;
● Pay attention to lightning protection and ensure effective shielding and reliable
grounding of the charging pile;
● Regularly check whether the bolts of the charging pile are fastened, whether the
connecting wire is loose, and whether the connection is not firm, and check whether there
is short circuit;
7.1 Maintenance
L:live line/red KA1
AC220V
DC12V
KA2
KA1 KA2
L
N:zero line/black
N
PL:olivine
blue tooth module/WIFI
4G module
relay control relay control
MAIN CONTROL CIRCUIT
POWER MODULE
temperature control
jerk
pilot lamp
electricleakage detection
L:Brown
N:blue
PE:olivine
CP:red
spearhead
over and under
voltage protection
12V+output12V-
12V+output12V-
power supply
The output side connects the gun head
The input side is connected to the mains
Single-phase electrical diagram

7. Maintenance
USER MANUAL
● The warranty period of your charging pile shall be subject to the transportation and
delivery period. If it cannot be provided, it shall be subject to the ex factory date of the
equipment;
● To ensure that you can enjoy the warranty service, please ensure that the tear-proof
label on your charging pile is intact;
● Please show the original of the unit and invoice during warranty.
7.2 Important matters
Three-phase electrical diagram
KA1
AC220V
DC12V
KA2
KA1 KA2
blue tooth module/WIFI
4G module
relay control relay control
MAIN CONTROL CIRCUIT
POWER MODULE
temperature control
jerk
pilot lamp
electricleakage detection
spearhead
over and under
voltage protection
12V+output12V-
12V+output12V-
power supply
The output side connects the gun head
The input side is connected to the mains
N
PE
PP
L2
L1
L1
N
L2
L3
PE
L1:
N
L2:grey
Brown
:blue
L3:
PE
black
:olivine
red

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