Sachs Bikes 2006 X-Road 250 User manual

Your Sachs dealer
SACHS
uses
and recommends
Sachs Fahrzeug- und Motorentechnik GmbH
Ernst-Sachs-Straße 6 • D-90441 Nürnberg
Phone: [phone] • Fax [phone]
e-Mail: inf[email protected] • www.sachs-bikes.de
Nr. P00 678 008 00 02 000 2006 04 005


owners manual

２５０

Reprinting, reproduction and translation,
even of excerpts, without our express
consent is not permitted. All rights stipula-
ted in the copyright law remain expressly
reserved.
Technical changes to the standard motor-
cycles can cause the EC type approval to
become invalid. Therefore before imple-
menting a change, ask a specialized dealer
whether this is allowed.
We cannot be held liable for any conse-
quential damage caused by accessories
not approved by the factory.
The scope of delivery and version of the mo-
torbike is solely determined by the purchase
agreement concluded with the dealer.
This operating manual includes important
instructions for handling your light motor-
cycle. Read it carefully, because professi-
onal handling combined with regular care
and maintenance helps to maintain the
motorbike’s value and is one of the require-
ments for warranty claims.
We wish you at all times a safe journey.
Your
SACHS Fahrzeug- und Motorentechnik GmbH
You have purchased a Sachs X-Road
congratulations and thank you for
putting your trust in us.
The X-Road is a sturdy motorcycle in mo-
dern design.
Its sound construction, the meticulous
selection of materials, the advanced ma-
nufacturing techniques and conscientious
work of dedicated employees provides the
motorcycle with all the characteristics that
are typical of Sachs, such as economical
operation, quality, reliability and its lasting
value.
Sachs GmbH is continuously involved in
the further development of all types and
models. We therefore ask you for your kind
understanding that we reserve the right to
change the scope of delivery with respect
to appearance, equipment and technology.
No claims can thus be derived from the
data and descriptions contained in this
instruction manual.
PREFACE

1
CONTENTS
RIDING INSTRUCTIONS
Ride safely ............................................................................... 22
Ride economically and be aware of the environment .............. 23
Running-in instructions ............................................................ 24
Side stand ................................................................................ 25
Starting ............................................................................... 26-27
Riding, Shifting gears .............................................................. 28
Braking ............................................................................... 29-30
Stopping the engine ................................................................. 31
SERVICE INSTRUCTIONS
Servicing the motorbike / cleaning agents .......................... 32-33
Operation in winter and anti-corrosion protection .................... 34
Repairing paint damage / servicing the tyres .......................... 35
Lay-up / commission ................................................................ 36
Technical changes, accessories and spare parts .................... 37
OVERVIEW AND OPERATION
Safety symbols .......................................................................... 3
Chassis number, engine number ............................................... 3
Side view ................................................................................ 4-5
Cockpit, ignition- and fork-column lock ...................................... 6
Handlebar fittings ....................................................................... 7
Speedometer set-up, time adjustment .................................... 8-9
SAFETY TEST
Checklist .................................................................................. 10
Clutch ...................................................................................... 11
Fuel, fuel tank .......................................................................... 12
Fuel tap .................................................................................... 13
Engine oil ............................................................................ 14-15
Brakes ................................................................................ 16-17
Drive chain ............................................................................... 18
Tyre profile, tyre pressure and size ..................................... 19-20
Load / lights ............................................................................. 21

2
CONTENTS
NOTES ON MAINTENANCE
Removing the seat, toolkit ....................................................... 39
Checking steering bearings ..................................................... 40
Checking the telescopic fork and shock absorber ................... 40
Adjusting the shock absorber .................................................. 41
Front wheel brake .................................................................... 42
Rear wheel brake ...............................................................42-43
Removing the front wheel ........................................................ 44
Installing the front wheel .......................................................... 45
Removing the rear wheel ......................................................... 46
Installing the rear wheel ........................................................... 47
Checking, adjusting the drive chain ....................................48-49
Adjusting the clutch lever ......................................................... 50
Cleaning the air filter ................................................................ 51
Spark plug ............................................................................... 52
Checking the fuse .................................................................... 53
Battery ................................................................................54-55
Changing the bulbs ............................................................56-58
Adjusting the headlamps ......................................................... 59
TECHNICAL DATA
Engine ..................................................................................... 61
Power transmission ................................................................. 62
Chassis .................................................................................... 63
Lubricants and operating fluids ............................................... 64
Electrical Equipment ................................................................ 65
Dimensions and weights .......................................................... 66
WARRANTY AND SERVICE DATA
Warranty conditions ................................................................. 67
List of wear parts ................................................................ 68-69
Inspection plan ................................................................... 70-72
Maintenance confirmation .................................................. 73-77
Motorbike data / Rating plate ................................................... 79

3
2
1
Observe the following:
WARNING
Precautionary measures against the risk of
accidents, injury and/or death.
FIRE HAZARD
The bike is supplied with a catalyst.
The exhaust system becomes very hot.
While riding, idling or parking, make sure
that no easily inflammable materials (such
as hay, leaves, grass, coverings, luggage,
etc.) can come into contact with it.
CAUTION
Important instructions and precautionary
rules to be followed in order to prevent
the motorbike from being damaged. Non-
observation can lead to the guarantee
becoming void.
NOTE
Special instructions for better handling
during operation and inspection and when
carrying out adjustment procedures and
service activities.
Safety symbols and notes
NOTE
The description for right- and left-hand side
is viewed from the driver.
The chassis number (1) is located on the
right-hand side in front of the frame.
Key
With the motorbike you get two indefinite
ignition keys. Keep the spare key at a
safety place.
With the key you control ignition, all
functional circuits and steerage lock.
The engine number (2) is located on the
up.
OVERVIEW AND OPERATION
Chassis number Engine number

4
3 5
9
8
11
13
14
15
6
7
10
4
12
Right-hand side view
1 Battery, fuse and toolkit
2 Brake fluid reservoir rear brake
3 Adjustment shock absorber
4 Tank cap
5 Throttle
6 Brake fluid reservoir front brake
7 Cockpit
8 Handbrake lever front brake
9 Chassis number
10 Rating plate
11 Spark plug
12 Sight glass oil level
13 Footbrake lever, rear brake
14 Footrest
OVERVIEW AND OPERATION
12
15 Pillion footrest, fold-up

5
23
22 21 20
19
18
16
17
16 Clutch lever
17 Choke lever
18 Fuel tap
19 Air filter housing
20 Pillion footrest, fold-up
21 Side stand
22 Footrest
23 Gear shift pedal
24 Engine number
Left-hand side view
OVERVIEW AND OPERATION
24

6
6 7
8
4
23
5
9
1
Cockpit
1 Speedometer
2 Fuel indicator
3 MPH -odometer
4 DST - total distance (miles)
TRIP- trip meter
5 Ignition- and fork-column lock
Instrument lights
6 Change-over gear Neutral green
7 Left + right direction indicator
green
8 High beam blue
9 Engine oil pressure red
OVERVIEW AND OPERATION
Ignition- and fork-column lock
Key positions
Operating position: ignition and all
circuits activated.
WARNING
While riding, do not switch the ignition
off !
Ignition off: fork column not locked
(handlebars can be freely turned to
the left or right).
Ignition off: fork column locked
- Swivel the handlebar to the left
as far as to the stop.
- Turn the key until it is in the
position. Push and turn to the
left until it is in the position.
- The fork column is now locked.
NOTE
Activate the parking light only for a limited
period. Take into account the charge of the
battery.
The key can be removed in positions ,
and .

7
89
10
12
11
1
2
6
3
5
4
A
B
1 Left grip
2 Clutch lever
3 Head light switch
High beam
Low beam
4 Head light signal
5 Choke lever ( )
Operating positions:
A Cold start
B Warm start
8 Emergency off switch
Engine will not start
Engine starts
9 Handbrake lever
10 Throttle grip
11 Light switch
Off
Position light
Driving light
12 Starter button
Right-handle handlebar fittings
Left-handle handlebar fittings
6 Direction-indicator switch
Switch to the left:
Left indicator on
Switch to the right:
Right indicator on
Push button for switch off
7 Push-button: horn
OVERVIEW AND OPERATION
7

8
SM
Speedometer set-up
NOTE
The display is only visible when the ignition
is on.
M Mode for:
DST = total distance (miles)
TRIP = trip odometer
CLK = clock time
S Set for clock time and to clear trip
odometer
Speedometer time adjustment
OVERVIEW AND OPERATION
Speedometer set-up
Button M press once changing from DST
to TRIP or to CLK
Button S press in TRIP Mode to clear the
trip odometer to zero
NOTE
The Cockpit is supplied by the vehicle
battery. The display is only visible when the
ignition is on.
After disconnecting and reconnecting the
battery the clock time needs to be reset.

9
0 KMH
0
DST
S M
0 KMH
12 : 00
CLK
S M
0 KMH
11 : 55
CLK
S M
Button M press untill the clock time (CLK)
appears
Speedometer time adjustment
OVERVIEW AND OPERATION
Button S press once, the hour value
flashes
The hour value can be set by
pressing button M
Button S press once the minute value
flashes
The minute value can be set by
pressing button M
Button S press once, the time is set and
( : ) flashes.
MPH MPH MPH

10
Before each ride, carry out a safety
check using the checklist.
Take the safety check seriously. Carry out
maintenance activities before you start
your ride ( MAINTENANCE) or ask a
specialized Sachs dealer to do so. This will
provide you with the certainty that your mo-
torcycle corresponds to traffic regulations.
A technically faultless motorcycle is a basic
requirement for the safety of both yourself
and other road users.
Before starting your ride, check the fol-
lowing:
– Steering (smooth and free of play)
– Clutch lever play
– Fuel quantity
– Engine oil (level)
– Front brake
– Rear brake
– Tyres (profile and pressure)
– Telescopic fork
– Load / lights
– Total weight
– Lights
– Clutch operation
– Brake fluid (level)
– Brakes (operation)
In case of problems or difficulties, contact a
Sachs dealer, who will do everything pos-
sible to assist you.
SAFETY TEST
WARNING
While the engine is running or the ig-
nition is on, do not touch the ignition
system.
FIRE HAZARD
The exhaust system becomes very hot.
While riding, idling or parking, make sure
that no inflammable materials (e.g. hay,
leaves, grass, coverings or luggage, etc.)
can come into contact with it!
Checklist

11
A
1
SAFETY TEST
Clutch
Clutch lever play
CAUTION
If you drive with no clutch lever play, the
clutch will be damaged.
Checks:
- Pull the lever until there is discernable
resistance.
- Measure the play. Required value:
A = 15-20 mm
Adjusting the clutch lever.
MAINTENANCE.

12
2
1
SAFETY TEST
WARNING
Fuel is highly inflammable and can ex-
plode. Do not smoke or bring a naked
flame near the fuel tank.
Fuel expands under the influence of heat
and the sun. Therefore, never fill the tank
to the brim. Never fill the tank while the
engine is running.
Never bring a glowing cigarette or naked
flame near an open tank, because fuel
vapour could suddenly ignite.
Fuel, fuel tank Fuel stock, tanking
NOTE
The fuel indicator (1) is active when the
ignition is turned on.
The scale with the tank symbol
remembers for a tank stop.
E = Empty
F = Full
Dont run down the fuel tank until it is
empty.
Filling up with fuel
- Use only normal lead-free fuel (min. 95
octane)
Tank cap
NOTE
The fuel-tank cap is designed to allow for
ventilation. Do not make any changes to
the cap.
Opening:
- Turn the tank cap (2) to the left.
Closing:
- Turn the tank cap (2) to the right.

13
3
R
Z
A
SAFETY TEST
Fuel tap
CAUTION
When you stop the engine, always set
the fuel tap to position CLOSE. Oth-
erwise, fuel could enter the engine and
this could make starting difficult or lead
to serious engine damage.
We cannot be held liable under the
guarantee for damage caused by non-
observance of this caution.
Fuel tap (3)
Fuel tap positions:
A = OPEN
fuel tank will empty down to a
reserve quantity of approx.
1,9 litres
R = RESERVE
fuel tank is drained. There is a
remaining quantity which can
not be used.
Z = CLOSED
fuel supply closed.
5
4
7
6
Gulp valve(4)
Specification of gulp valve:
rubber hose (5) connect with air cleaner
rubber hose (6) connect with cylinder head
rubber hose (7) connect with carburetor

14
1
Engine oil
SAFETY TEST
Checking the oil level
CAUTION
Checking the oil while the engine is cold
will lead to a wrong measurement and
therefore the wrong oil quantity. In order
to avoid engine damage, never exceed
the maximum oil level nor let it drop
below the minimum level.
- Stop the warmed-up engine, wait for ap-
prox. 5 minutes and hold the motorcycle
upright.
NOTE
The oil pressure light is not a oil level indi-
cator. Frequently check the engine-oil level
best during a tank stop.
Engine oil pressure
The instrument light (1) is active when
the ignition is turned on.
The light must disappear after the engine
has been started.
Check the oil level if the instrument light
not disappears or flashes during driving. If
required, replenish the engine oil.
Do not ride if the light appears even though
the oil level is OK. Don't run the engine
even with idling speed. Immediately consult
a dealer.
2
Max.
Min.

15
-10° 0° 10° 20° 30° 40° 50°C
SAE 10W/30
SAE 15W/40
SAE 20W/40
SAE 20W/50
3
NOTE
Make sure that the motorcycle during oil-
level checks stands level in all respects.
Even the slightest inclination towards the
side will produce measurement errors.
- With the engine stopped, read off the oil
level from the sight glass (2) on the lower
right of the crankcase.
- The oil level must be between the mini-
mum and maximum marks.
If required, replenish the engine oil SAE
15W/40 via the oil-filler opening of the oil
filler cap (3).
CAUTION
Do not use additives. Since the oil
also serves to lubricate the clutch,
do not use car engine oils supple-
mented with friction modifiers (such
energy-conserving oils can lead to the
clutch slipping). Use a suitable, light
engine oil for motorcycles, such as
Motorex SAE 15W/40 mineral oil API (SF
or higher).
- If required, replenish the engine oil (for
classification and viscosity, see the table)
via the oil-filler opening up to the maxi-
mum level marking using a funnel.
Recommended grade:
Per API: SG or higher or also with additional
release status: ACEA A3/96 (CCMC G5).
Engine oil
SAFETY TEST
Recommended viscosity:
Viscosity depends on the outside tem-
perature. For short while, the temperature
may exceed or fall short of the limits of the
SAE grades.
The recommended viscosity grade SAE
15W/40 covers the ambient temperature
range -15 °C to +40 °C and therefore rep
-
resents the optimum for our latitudes.
-15°

16
LOWER UPPER
2
1
LOWER
UPPER
SAFETY TEST
WARNING
Sudden changes in play or a spongy
feel of the brake lever can be caused by
faults in the hydraulic system. Do not
ride on when in doubt about the oper-
ability of the brake system. Immediately
consult a Sachs dealer.
Check the brake-fluid level
WARNING
Every two years, the brake fluid must
be changed by a Sachs dealer. The
level must not drop below the MIN mark.
Use only brake fluid of the DOT 4 clas-
sification.
If air bubbles can be seen, check the
brake linings for wear; if necessary,
replenish the brake fluid.
CAUTION
Do not spill any brake fluid on painted
or plastic surfaces as it will demage the
surface severely.
- Turn the handlebars until the brake-fluid
tank (1) is level.
- The brake fluid level should be between
the minimum (MIN) and the maximum
marking (MAX).
Front brake-fluid tankBrakes Rear brake-fluid tank
- Park the motorbike horizontally.
- The brake fluid level should be between
the minimum (MIN) and the maximum
marking (MAX) on the brake fluid tank
(2).