SAF OPAL Ethernet IP Interface MS6 SERIES User manual

Opal Pro to Mod TCP
Page 1
Opal Pro MS6 SERIES
AB Ethernet IP Interface Users Manual
Revision 1.00

Opal Pro to Mod TCP
Page 2

Opal Pro to Mod TCP
Page
FOR YOUR SAFETY
Only qualified personnel should install this equipment, after first
reading and understanding all the information in this manual. All
instructions should be strictly adhered to. The user should consult
Brock Solutions or a SAF OPAL Starters supplier for clarification of
the contents of this manual should any doubt or questions arise.
The installation of this equipment must be conducted in
accordance with all national, regional and local electrical codes.
All drawings and technical representations included in this manual
are for typical installations and should not in any way be considered
for specific applications or modifications. Consult SAF OPAL
Starters for supplemental instructions.
Brock Solutions Inc. accepts no liability for any consequences
resulting from inappropriate, negligent or incorrect installation,
application or adjustment of this equipment.
The contents of this manual are believed to be correct at the time
of printing. In following with our commitment to the ongoing
development and improvement of our products SAF OPAL Starters
reserves the right to change the specification of this product and/or
the content of this instruction manual without notice.

Opal Pro to Mod TCP
Page 4

Opal Pro to Mod TCP
Page 5
Table of Contents
INTRODUCTION..............................................................................................6
HARDWARE ....................................................................................................6
JUMPER SETTINGS........................................................................................6
LED INDICATORS...........................................................................................7
OPAL PRO PARAMETER SETTINGS ............................................................8
I/O CONFIGURATION....................................................................................10

Opal Pro to Mod TCP
Page 6
Opal Pro to Mod TCP
Introduction
The Opal Pro can be monitored and controlled over an Ethernet
communication network using the AB Ethernet IP protocol. The Opal Pro
connects to the Ethernet network through and optional Ethernet card that
is mounted on the main Opal Pro control card (CA530). Access is gained
to the Ethernet card via the communication opening on the right side of
the Opal Pro. The Opal Pro is a AB Ethernet IP slave and is mapped as
I/O through an Ethernet bridge
Hardware
Connection is made via a 10Mbaud Ethernet port which utilizes a RJ45
connector. Connection should be made using CAT 5 cable.
Jumper Settings
Jumper Setting Description
J3 Not installed Boot Block write enable
J4 Installed on
pins 1 and 2 Disable test mode

Opal Pro to Mod TCP
Page 7
LED Indicators
Two bi-colour (red/green) LED indicators are mounted beside the network
connector. The upper LED indicates the Ethernet interface card status.
LED State Ethernet Interface Card Status
OFF No power
Flashing Red Recoverable configuration fault (card is not
configured, contact Brock Solutions for support)
Solid Red Hardware Error (contact Brock Solutions for support)
Flashing Green No errors client interface is not open ( check software
firmware version of Opal Pro)
Solid Green No errors (normal operation)
Amber
(Red/Green) Configuration Mode (card is not configured, contact Brock Solutions for support)
The lower LED indicator indicates the Ethernet Network status.
LED State Ethernet Network Status
OFF Network interface offline, No network power
Flashing Red I/O connection in timed-out state or other
Recoverable fault
Flashing Green Device in online but has no connections
Solid Red Unrecoverable fault
Solid Green Online with established connections
Amber
(Red/Green) Device is in Communication Faulted state and responding to an Identify Communication Faulted
Request

Opal Pro to Mod TCP
Page 8
Opal Pro Parameter Settings
The parameters in the Opal Pro used to configure the Ehernet interface
card (group 14) are only accessible if a Ethernet interface card is installed.
The parameter settings are as follows:
Opal Pro
Parameter Setting Description
2.02 Comm Module Ethernet Type of interface card installed
(read only)
10.01 Start/Stop Comm
Module This allows the Opal Pro to be started and stopped over the
communication link
10.04 Iref Source Comm
Module If this is set to Comm Module the Opal pro will follow the Current
reference from the communication
link. If there is no reference being
sent on the communication link this
should be set to “Internal”
10.05 Phase Angle
Source Comm Module If this is set to Comm Module the Opal pro will follow the Phase Angle
reference from the communication
link. If there is no reference being
sent on the communication link this
should be set to “Internal”
14.07 Node 1 – 254 This is the Node # of the slave Opal
Pro
14.08 IP Addr 1 0-255 First number in the IP address of
the Opal Pro
14.09 IP Addr 2 0-255 Second number in the IP address of
the Opal Pro
14.10 IP Addr 3 0-255 Third number in the IP address of
the Opal Pro
14.11 IP Addr 4 0-255 Fourth number in the IP address of
the Opal Pro. (the node number as
set in 14.07 is added on to this
number to get the final IP address)
14.12 SubNet 1 0-255 First number in the SubNet Mask
14.13 SubNet 2 0-255 Second number in the SubNet
Mask
14.14 SubNet 3 0-255 Third number in the SubNet Mask
14.15 SubNet 4 0-255 Fourth number in the SubNet Mask

Opal Pro to Mod TCP
Page 9
15.04 Comm Fault Enable
Disable Enable – Opal Pro trips out on a communication fault
Disable – Nothing happens on a
communication fault
15.05 Comm Fault
Time 0.1 to 5.0 secs This is the time setting that the Opal Pro uses to detect a communication
fault. Bit 15 of the command word
must change state twice with in the
time set in this parameter.
If parameters in group 14 are modified the changes do not take effect until
the control power for the Opal Pro is turned off and then back on again.

Opal Pro to Mod TCP
Page 10
I/O Configuration
The Opal Pro supports 4 input words and 51 output words. Their
description is as follows:
Input
Words
(Polled)
AB
Ethernet
IP
Name Description
Bit 0 – Run Command
Bit 1 – Jog Command
Bit 2 – Reverse Command
Bit 3 – Reset Command
Bit 4 – DCI/Soft Stop Enable
Bit 5 – Reserved
Bit 6 – Reserved
Bit 7 – Reserved
Bit 8 – Reserved
Bit 9 – Reserved
Bit 10 – Reserved
Bit 11 – Reserved
Bit 12 – Reserved
Bit 13 – Reserved
Bit 14 – Reserved
Word 1 Output
Word 0 Command
Bit 15 – Watch Dog bit (this bit
must change at least twice in the
time set by parameter 15.05)
Word 2 Output
Word 1 Current Reference 0 –1000, 833 = 500% of Motor Current set in parameter 13.01
Word 3 Output
Word 2 Phase Angle Reference 0 – (0.5 * Line Freq Cycle time in usec)
ie: 60 Hz 0 – 8333
Word 4 Output
Word 3 Reserved

Opal Pro to Mod TCP
Page 11
Output
Words
(Polled)
AB Ethernet
IP Name Description
Bit 0 – Ready to Run (drive is enable
and has 3 phase power)
Bit 1 –Running (start is regulating)
Bit 2 – Full On (starter is phased fully
on)
Bit 3 – Up to Speed (started is
phased fully on and the current is
below 105% of nameplate current as
set in 13.01)
Bit 4 – Reverse
Bit 5 – Jogging
Bit 6 – DC Injecting
Bit 7 – Faulted
Bit 8 – IOC Fault
Bit 9 – MOL Fault
Bit 10 – Phase Loss Fault
Bit 11 – Shear Pin Fault
Bit 12 – Shorted SCR Fault
Bit 13 – Heat Sink OT Fault
Bit 14 – Reserved
Word 1 Input Word 0 Status
Bit 15 – Watch Dog Bit
Word 2 Input Word 1 Current
Feedback 833 = 500% of motor name plate current as set in 13.01
Word 3 Input Word 2 Phase Angle
Actual Amount of time phased on in microseconds
Parameter AB Ethernet
IP Name Description
1.01 Input Word 3 Current Current feedback in Amps
1.02 Input Word 4 L1 to L2
Voltage Line 1 to Line 2 Voltage in Volts
1.03 Input Word 5 L1 to L3
Voltage Line 1 to Line 3 Voltage in Volts
1.04 Input Word 6 L2 to L3
Voltage Line 2 to Line 3 Voltage in Volts
Digital input status
Bit 0 – Start
Bit 1 – Stop
Bit 2 – Jog
Bit 3 – Reverse
1.05 Input Word 7 DI Status
Bit 4 – Reset
1.06 Input Word 8 Analog Input Analog input value in Volts X 100

Opal Pro to Mod TCP
Page 12
Relay Status Status of the Relay Outputs
Bit 0 – Running
Bit 1 – By-Pass
Bit 2 – Shorted SCR
Bit 3 – Reverse
1.07 Input Word 9
Bit 4 – Faulted
1.08 Input Word
10 Analog Output
Analog Output value in Volts X 100
2.01 Input Word
11 Stack Size Opal Pro Stack Size in Amps
2.02 Input Word
12 Comm Module Type 0 – None 2 – Ethernet
2.03 Input Word
13 Firmware Version Opal Pro Firmware Version x 100
10.01 Input Word
14 Start/Stop Control 4 = 2 Wire 5 = 3 Wire
6 = Comm Module
10.02 Input Word
15 Ramp Time Time is seconds
10.03 Input Word
16 Step Current In % of nameplate current
10.04 Input Word
17 Current Reference 7 = Internal 8 = Analog Input
9 = Comm Module
10.05 Input Word
18 Phase Angle 10 = Internal 11 = Analog Input
12 = Comm Module
10.06 Input Word
19 Jog Accel Current Limit In % of nameplate current
10.07 Input Word
20 Jog Current Limit In % of nameplate current
10.08 Input Word
21 Jog Ramp Time is seconds x 10
11.01 Input Word
22 Stop Mode 13 = Coast 14 = Soft Stop
15 = DC Injection
11.02 Input Word
23 Soft Stop Step In % of incoming line voltage
11.03 Input Word
24 Soft Stop Ramp Time in seconds
11.04 Input Word
25 DCI Current In % of nameplate current
11.05 Input Word
26 DCI Time Time in seconds

Opal Pro to Mod TCP
Page 1
12.01 Input Word
27 Analog Output
16 = Current Reference
17 = Current Feedback
18 = Overload level
19 = Phase Angle
13.01 Input Word
28 Motor Amps Motor nameplate current in Amps
13.02 Input Word
29 Motor Volts Motor nameplate volts in Volts
13.03 Input Word
30 Service Factor Motor nameplate service factor x 100
14.01-14.06 Input Word
31- Input
Word 36
Reserved
14.07 Input Word
37 Node Number 1 – 254
14.08 Input Word
38 IP Address 1 0 – 255
14.09 Input Word
39 IP Address 2 0 – 255
14.10 Input Word
40 IP Address 3 0 – 255
14.11 Input Word
41 IP Address 4 0 – 255
14.12 Input Word
42 SubNet 1 0 – 255
14.13 Input Word
43 SubNet 2 0 – 255
14.14 Input Word
44 SubNet 3 0 – 255
14.15 Input Word
45 SubNet 4 0 – 255
15.01 Input Word
46 Shear Pin Flt 34 = Enabled 35 = Disabled
15.02 Input Word
47 MOL Fault 36 = Disabled 37 = Class 10
37 = Class 15
37 = Class 20
37 = Class 30
15.03 Input Word
48 Overload Level In % Drive trips at 100%
15.04 Input Word
49 Comm Fault 41 = Enabled 42 = Disabled
15.05 Input Word
50 Comm Flt Time Time in seconds x 10

Opal Pro to Mod TCP
Page 14
NOTE: The Opal Pro must have firmware version
1.70 or higher.