SAINT-GOBAIN NORTON CLIPPER CV402 User manual

CV402
OPERATING INSTRUCTIONS

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The undersigned manufacturer:
SAINT - GOBAIN ABRASIVES S.A.
190, BD. J. F. KENNEDY
L-4930 BASCHARAGE
Declares that this product :
Dust extractor : CV402 Code : 3104 36601
is in conformity with the following Directives :
European Machinery Directive 2006/42/CE
"LOW VOLTAGE" 2006/95/CE
Electromagnetic Compatibility Directive 2004/108/CE
Declaration of conformity

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CV402
OPERATIN INSTRUCTIONS
1BASIC SAFETY INSTRUCTIONS...............................................................................................6
1.1 Safety instructions for particular operating phases.............................................................6
2MACHINE DESCRIPTION ..........................................................................................................7
2.1 Short description....................................................................................................................7
2.2 Purpose of use........................................................................................................................7
2.3 Technical Data.........................................................................................................................7
3ASSEMBLY AND COMMISSIONING .........................................................................................8
3.1 Electrical connections............................................................................................................8
3.2 Starting the machine...............................................................................................................8
3.3 Use...........................................................................................................................................8
3.4 Use of a paper bag..................................................................................................................8
4MAINTENANCE AND SERVICING.............................................................................................9
4.1 Shaking the primary filter.......................................................................................................9
4.2 Emptying the container ..........................................................................................................9
4.3 Primary filter replacement......................................................................................................9
5FAULTS : CAUSES AND CURES ............................................................................................10
5.1 Fault-finding procedures......................................................................................................10
5.2 Trouble-shooting guide........................................................................................................11
5.3 Spare part..............................................................................................................................12
5.4 Circuit diagram......................................................................................................................13
5.5 Customer service..................................................................................................................13

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1 BASIC SAFETY INSTRUCTIONS
Before starting the dust extractor, it is absolutely essential to read these operating instructions and to
keep them ready at hand for consultation. The extractor can only be used by people who are familiar
with the way it works and who have been explicitly authorized and trained for the purpose.
Before using it, the operator must be informed, instructed and trained on how to work it and for which
substances its usage is permitted including the safe method for removing and disposing of the
vacuumed material.
The CV402 is exclusively designed for the extraction of cutting dust mainly on construction sites.
Risk of fire outbreaks and explosions.
The extractor can only be used when active sources of ignition are not going to be vacuumed. It is
forbidden to vacuum the following materials :
Burning materials (embers, hot ashes, lighted cigarettes, etc.), flammable liquids, aggressive fuels (e.g.
gasoline, solvents, acids, alkaline solutions, etc.) and mixtures of flammable dust and liquids.
Uses other than the manufacturer's instructions shall be considered as contravening the regulations.
The manufacturer shall not be held responsible for any resulting damage. Any risk shall be borne
entirely by the user. Observing the operating instructions and compliance with inspection and
servicing requirements shall also be considered as included under use in accordance with the
regulations.
1.1 Safety instructions for particular operating phases
Before commencing work
Before commencing work, make yourself familiar with the working environment at the place of
use. The working environment includes: obstacles in the area of work, necessary protection at
the site relating to public thoroughfares and the availability of help in the event of accidents.
Site the machine on an even, firm and stable base
Electrical powered machine
Always turn off the machine and separate it from the main source of electricity before any work
on the machine is done.
Make all electrical connections securely to eliminate contact of live wires with spray water or
dampness
It is IMPERATIVE that you earth the machine properly.
The machine must be turned off immediately when a danger appears.
In the event of the machine breaking down or stopping for no apparent reason, switch off the
main electricity supply. Only a qualified electrician is allowed to investigate the trouble and
remedy the fault.

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2 MACHINE DESCRIPTION
Any modification, which could lead to a change in the original characteristics of the machine, may
be done only by Saint-Gobain Abrasives who shall confirm that the machine is still in conformity with
the safety regulations.
2.1 Short description
The dust extractor CV402 is a strong and performing machine with a powerful engine, ideal for dust
and water suction effect. It comes with plenty of accessories which allows it to be efficient on every
construction sites.
2.2 Purpose of use
The machine is designed for the extraction of cutting dust either dry or wet.
2.3 Technical Data
Supply voltage
230V 1˜
Power
2,0kW (2 motors)
Fuse / Generator
16A / 4kVA
Filter
3µ (HEPAC)
Accessories
Paper bag
Airflow
380 m³/h
Vacuum suction
200 mbar
Tank material
PP
Tank capacity
60L
Noise level
78 db(A)
Dimensions (LxWxH)
600 x 540 x 950mm
Weight
21kg

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3 ASSEMBLY AND COMMISSIONING
The machine is delivered fully equipped and assembled and is ready for operation after connection
to the appropriate power supply.
3.1 Electrical connections
Check that :
The voltage supply corresponds to the information indicated on the machine.
Available power supply must have ground connection in conformity with safety regulations.
The connection wires must be in a perfect condition (damages cables could lead to electric shocks).
3.2 Starting the machine
Before to start, check :
- The filter is installed
- The vacuum hose and the accessories have been correctly fitted into the inlet
Turn on the power switch once the check up is done.
3.3 Use
When operating, do not :
- Crush, pull, damage or step on the cable that connects to the electricity mains
- Only disconnect the cable by removing the plug (do not pull the wire)
- Only replace the electric power cable with one of the same type as the original; the same rule applies
if an extension is used
- The wire must be replaced by the manufacturer's service centre staff or by equivalent qualified
personnel
After using, the extractor must not be stored outdoor or in a damp place.
3.4 Use of a paper bag
The bag paper is designed to be used only dry for aspiration of dust.

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4 MAINTENANCE AND SERVICING
Disconnect the extractor from its power source before cleaning, servicing or replacing parts; the plug
must be removed from the socket. The precautions described below must be taken during all the
maintenance operation.
Indication :
- Carry out only the maintenance operations described in this manual.
- Use only original spare parts.
- Do not modify the machine in any way.
- To allow the user to carry out the maintenance operations, the extractor must be disassembled,
cleaned and overhauled.
- Compartments that are not dust-tight must be opened with suitable tools (screwdrivers, wrenches,
etc.) and thoroughly cleaned.
- Carry out a technical inspection at least once a year. This inspection must be carried out by the
manufacturer or by a competent person.
Failure to comply with these instructions could jeopardize your safety. Moreover, such action would
immediately void the EC declaration of conformity issued with the dust extractor.
4.1 Shaking the primary filter
Depending on the vacuumed dust quantity and if the vacuuming capability decreases considerably,
shake the primary filter.
Wait before restarting the extractor to allow the dust to settle. Replace the filter element if the
vacuuming capability is still low even after the filter has been shaken (consult the "Primary filter
replacement" paragraph).
4.2 Emptying the container
Before proceeding with these operations, turn off the machine and remove the plug from the power
socket.
Indication :
- Before emptying the container it is advisable to clean the filter (see "Shaking the primary filter"
paragraph)
- Release the dust container, then remove and empty it
- Make sure that the gasket is in perfect condition and correctly positioned
- Place the container back in position and secure it again
4.3 Primary filter replacement
In order to replace the primary filter, unlock the extractor head with the side latches and then
remove it. Remove the basket in order to extract the filter and then replace it.

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5 FAULTS : CAUSES AND CURES
5.1 Fault-finding procedures
Should any fault occur during the use of the machine, turn it off, and isolate it from the electrical
supply. Any works dealing with the electrical system or supply of the machine can only be carried
out by a qualified electrician.
Side latches
Filter

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5.2 Trouble-shooting guide
Trouble
Possible source
Resolution
The extractor does not start
Lack of power supply
Check for power at the socket
Check the condition of the socket
and the cable
Ask for assistance to be performed
by a qualified manufacturer's
technician
The engine rpm increase
Clogged primary filter
Clean the filter. Replace it if
necessary
Clogged vacuum hose
Check the vacuum hose and
clean it
Dust leaks from the machine
The filter is torn
Replace it with another of identical
type
Inadequate filter
Replace it with another of suitable
type and check
Noisy suction motor
Worn or broken carbon
brushes
Remove and replace the motor
carbon brushes
Electrostatic current on the
extractor
Nonexistent or inefficient
grounding
Check all grounding, particularly
the union to the inlet; moreover,
the hose must be strictly antistatic

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5.3 Spare part
The following is a list of spare parts that should be kept ready at hand in order to speed up
maintenance operations.
00510109266 KIT MOTOR
310387496 PAPER DUST BAG (SET OF 5)
310387497 WASHABLE DUST BAG (SET OF 5)
00510109268 KIT DUST HOSE
00510109267 KIT CHASSIS

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5.4 Circuit diagram
5.5 Customer service
When ordering spare parts, please mention:
The serial number (9 digits).
The code of the part.
The exact denomination.
The number of parts required.
The delivery address.
Please indicate clearly the means of transportation required such as "express" or "by air".
Without specific instructions, we will forward the parts through the means which seem
appropriate to us --- but which is not always the quickest way.
Clear instructions will avoid problems and faulty deliveries.
If not sure, please send us the defective part.
In the case of a warranty claim, the part must always be returned for evaluation.
Spare parts for the motor can be ordered with the manufacturer of the motor or with their dealer,
which is often quicker and cheaper.
This machine has been manufactured by Saint-Gobain Abrasives S.A.
190, Bd. J. F. Kennedy
L- 4930 BASCHARAGE
Grand-duché de Luxembourg.
Tel. : [phone]
Fax : [phone]
http://www.construction.norton.eu
e-mail: [e-mail]

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Guarantee can be claimed and technical support obtained from your local distributor where
machines, spare parts and consumables can be ordered as well:
Benelux and France:
From Saint-Gobain Abrasives S.A.
Free telephone numbers:
Belgium : 0 800 18951
France: 0 800 90 69 03
Holland: 0 8000 22 02 70
e-mail: [e-mail]
Czech Republic
Norton Diamantove Nastroje Sro
Vinohrdadska 184
CS-13000 PRAHA 3
Tel: [phone]
Fax : [phone]
e-mail : [e-mail]
United Kingdom
Saint-Gobain Abrasives Ltd.
Doxey Road
Stafford
ST16 1EA
Tel : [phone]
Free fax : [phone]
e-mail : nortondiamondu[email protected]m
Germany
Saint-Gobain Diamond Products GmbH
Birkenweg 45-49,
D-50389 WESSELING
Tel : [phone]
Fax : [phone]
e-mail: [e-mail]
Spain
Saint-Gobain Abrasivos S.A.
Ctra Guipuzcoa km7,5
E-31195 BERRIOPLANO (Navarra)
Tel: [phone]
Fax: [phone]
e-mail:[e-mail]
Italy
Saint-Gobain Abrasivi S.p.A.
Via per Cesano Boscone, 4
I-20094 CORSICO-MILANO
Tel: [phone]
Fax : [phone]
e-mail : Norton.edili[email protected]m
Austria
Saint-Gobain Abrasives GmbH
Telsenberggasse, 37
A-5020 SALZBURG
Tel : [phone]
Fax : [phone]
e-mail: of[email protected]
Hungary
Saint-Gobain Abrasives KFT.
Banyaleg Utca 60B
H-1225 BUDAPEST
Tel: ++36 1 371 2250
Fax: ++36 1 371 2255
e-mail: nort[email protected]
Poland
Saint-Gobain Diamond Products Sp.zO.O.
AL. Krakowska 110/114
PL-00-971 WARSZAWA
Tel: [phone]
Tel/Fax: [phone]
e-mail: [e-mail]

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www.construction.norton.eu
Saint-Gobain Abrasives
190, Bd. J. F. Kennedy
L-4930 BASCHARAGE
LUXEMBOURG
Tel: ++352 50401-1
Fax: ++352 501633
e-mail: [e-mail]