Salamander CT FORCE series User manual

Pump installation and warranty
guide for the CT range of pumps
CT FORCE, CT Xtra, and CT Bathroom
ISSUE G
JUL 2018
Models shown:
CT FORCE 15TU
CT50 Xtra
CT60B

1
Contents
CT FORCE range of pumps
CT Xtra range of pumps
Product description 4
Installation instructions 4
Step 1: Pump location 6
Step 2: Connecting the pump 10
Step 3: Electrical installation 11
PumpWise Guidelines 12
General specifications 17
Technical specifications 19
Trouble shooting 22
Salamander PumpWise 23
Warranty 24
Pump installation and warranty guide
for the CT range of pumps
Important - read this first!
Correct installation is the guarantee of safety and a trouble free system. It is therefore
important to read these instructions thoroughly and ensure you comply with them.
Incorrect fitting will invalidate the warranty.
If your installation is complicated or you have any questions please CONSULT THE
PUMPWISE TECHNICAL HELPLINE IMMEDIATELY on 0191 516 2002 (01844-3212 ROI).
DO NOTREMOVE YOUR PUMP FROMTHE SYSTEM WITHOUT FIRST RINGING PUMPWISE ON
0191 516 2002 (01844-3212 ROI).
We encourage installers to consult Salamander’s Pumpwise helpline, where our advisers
can give you first-rate advice regarding installation. Consulting the helpline at the time of
installation, may entitle your customer to an additional 1 year FREE warranty cover (UK Only)
for CT Xtra & CT Bathroom pumps. All CT Force pumps come with a standard 5 year warranty.
All you have to do is implement our adviser’s recommendations for your installation situation
and ask your customer to register.
Please leave this instruction booklet with the customer
for reference to maintenance, safety information
and details of warranty cover.
Thank you for choosing Salamander Pumps.
Flat washer (outlet)
4 off vibration dampening feet
Filter washer (inlet)
Outlet
Inlet

2 3
Pre-installation Checklist(continued)
Don’ts
Never fit the pump to the cold water mains
Never fit the pump to shared incoming mains supplies to a block of flats
Never use a shared water supply
Never put a non-return valve (NRV), restrictive ballofix or an air vent on supply
pipe work to the pump
The hot water supply must not exceed temperature stated in the installation guide
Never use mechanical tools to tighten plastic coupler nuts as this may cause damage
and invalidate your warranty
Never use jointing compounds, Boss White, Hemp or steel wool
Solder fluxes must not come into contact with the pump or AV couplers
Never pump directly to or from any pump such as secondary return pump
Never fit pump to a Fortic, Primatic cylinder or Andrews type water heater.
If considering fitting pump to a Horizontal (torpedo) water cylinder then please
contact PumpWise on 0191 516 2002
Never fit the pump to a secondary tapping without a dip tube into the hot water cylinder
Pre-installation Checklist
Our pre-installation guidelines are detailed on the following pages, but some of the key
“do’s and don’ts” are highlighted below:
Do’s
Locate the pump next to the hot water cylinder within 5m of measured pipe. 2m MAX of
15mm pipework on inlet connections may be used.
Allow 100mm on all sides for ventilation
Ensure pump is protected from frost
If servicing two or more bathrooms, cold water supply to the cylinder
must be in 28mm pipework
Ensure adequate cold water storage (227 litres (50 gal) per bathroom,
364 litres (80 gal) for one bathroom and one en-suite)
Cold water supplies to the pump must be taken from the opposite side of
the cold water storage cistern to the cold water mains inlet
Multiple cold water storage cisterns must be linked in accordance with current
plumbing regulations and the bottom of the cisterns must be at the same level
Hot water supply to the pump must be via a Salamander approved method.
AV couplers must only be finger tight plus one quarter turn
The maximum static head should be 10m (equivalent to 1.0bar pressure)
We recommend the pump is activated for at least 5 minutes every 4 weeks
to ensure pump does not seize.
Ensure that installation complies with IET wiring regulations.
All AV hoses should be fitted straight with no twists or bends.
Ensure suitable means of isolation for maintenance
Bathroom Zones: Salamander products covered in these notes cannot be installed
in Zone 0 or Zone 1. They can however be installed in areas that are accessible with
a tool. (see Step 1 Pump Location for further information (Fig 5))

4 5
The stored hot water temperature must not
exceed 60ºC.
Ensure that the hot supply to the pump is via
a Salamander approved method. (Figure 3, 6 &
7).
Jointing compounds (boss white, hemp and
steel wool) must not be used. Solder fluxes
must not come into contact with the pump.
The anti-vibration hoses must not be twisted
or bent.
Higher rated fuses must not be used.
Product Description
Salamander pumps are suitable for pressure boosting vented stored water systems but
please note that inlet pressures to the pump and water temperatures must not exceed values
stated in the technical specifications.
Installation instructions
Please follow these installation instructions carefully. Failure to install your pump in
accordance with these instructions will invalidate your warranty. Any queries should be
directed to PumpWise on 0191 516 2002 (01844-3212 ROI).
Do not use Salamander pumps for applications other than those stated within the pump
description, or connect the pump directly to the cold mains.
To do so invalidates the warranty.
The plumbing installation must comply with “The Water Supply (Water Fittings) Regulations
1999”, “BS 6700”, and building regulations.
Salamander pumps should be installed by a competent person and supervision in their use
should be given to children or anyone with impaired physical or mental capabilities
Please note that:
• CT Xtra 50, 50+, 54, 75, 75+ & 79 are shower specific pumps.
• CT FORCE 15 PT, 15 IPT, 20 PT, 20 IPT, 30 PT & 30 IPT, CT Bathroom 60B, 80B, and CT
Xtra 64H, 69H & 84H are whole house pumps
• CT FORCE 15 TU, 15 ITU, 20 TU, 20 ITU, 20 SU, 20 ISU, 30TU, 30 ITU, 30 SU & 30 ISU,
CT Bathroom, 60BU & 80BU , and CT Xtra 64 HU, 69HU & 84HU are universal pumps.
• CT FORCE 20 PS, 20 IPS, 30 PS & 30 IPS, CT Xtra 55, 55+ & 59, 85, 85+, & 89 are positive
single impellor pumps.
• Inlets and outlets must be vertical and plumbed appropriately.
It is essential to ensure that: The cold stored water capacity is adequate for the entire
household requirements (eg minimum 136 litres (30 gal) for shower only, 227 litres (50 gal)
per bathroom, or 364 litres (80 gal) for one bathroom plus an en-suite shower room).
There is a maximum static head of 10 metres (100kPa/1.0Bar).
Cold supplies to the cylinder and the pump are taken from the opposite side of the cold
water storage cistern to the cold mains inlet. The bottom of the cold water storage cistern
must also be checked and cleared of debris (Figure 1).
In systems with more than two bathrooms,
the cold water supply to the cylinder must
be in 28mm pipework.
Multiple cold water storage cisterns must
be linked in accordance with the current
plumbing regulations with the bottom
of the cisterns level.
Never put a non-return valve, restricted
ballofix or an air vent on the supply pipework
to the pump.
Outlet
to cylinder Inlet
Bottom of cold cistern
must be cleared of debris
Outlet to pump
A Salamander S flange or one
of the 22mm approved top entry
flanges (see page 14)
22mm No Stop Essex flange with
76mm dip pipe and birds beak cut
end to limit air being drawn into
the pump
Indirect coil
Pump inlet
Outlet
OR ALTERNATIVELY
Pump at the base of c
y
linder
MAX
60°C
Cold water storage
Inlet
Min 600mm
Air vents,
both hot
and cold
Outlet
Vent and
other services
No Stop Essex Flange
MUST be used with
an anti-gravity loop at
least 200mm in depth
MAX
60°C
MAX
60°C
Inlet
Outlet
Figure 1: Tank inlet and outlet position
Figure 3: Hot water supply method
Figure 4: Anti-gravity loop - pumps above the hot water cylinder
The best method is the no
stop Essex Flange with an
anti-gravity loop at least
400mm in depth

6 7
8. Check the marker arrows on the pump to ensure correct direction of water flow.
Either end of the pump is suitable for hot or cold water.
9. Check the static inlet pressure does not exceed 10m max (1.0bar/100kPa) of water
above the pump.
10. The hot supply pipework to the pump should be a maximum length of 5 metres in 22mm pipe
(hot and cold supplies should be no more than 2 metres in 15mm pipe).
11. Exclusive hot and cold supplies to the pump with the hot from a Salamander approved method.
Exceptions, only when pump is at the base of the cylinder and within 5m, are:
• hot supply–from the vent angled at 45º, vertically down the hot connection at the vent,
at least 1.5 metres below the base of the cold water storage cistern (Figure 6).
• alternatively, the hot and cold supplies to the pump can be teed off other 22/28mm
supplies (Figure 7) provided that:
• the tee off to the pump is first call on the downward leg after the vent connection.
• the cold supply to the pump is not shared with the cold feed to the cylinder.
12. The best hot connection from the cylinder (figure 3) is either with:
a ¾inch no stop Essex flange, or a Salamander S flange or other approved top entry flange is
fitted.
13. Check that water storage capacity recovery meets required flow rates, particularly at peak
demand (i.e. appliances in simultaneous use).
14. All up and over pipework must be vented at the highest point on the outlet of the pump.
15. Ensure that pipe runs minimise airlocks.
16. In positive head systems, allow for increased resistance of long pipe runs with multiple bends.
The natural flow from the shower head or other outlets must be at least 2litres/minute at all
times. Any supply where the natural flow is less than 2litres/minute is classed as a negative
head situation.
Step 1: Pump location
1. Site the pump in a location where it will not freeze or be exposed to frost during cold weather.
2. Ensure adequate airflow to cool the motor. Separate the pump from other appliances that
generate heat. Install the pump in a clear space allowing 100mm at each side, end and top.
3. Care must be taken not to endanger pre-existing electrics when siting your Salamander pump
4. Ensure the pump is as close to the hot water cylinder as possible & no more than 5m in
measured pipework away.
5. Mount the pump upright (shaft horizontal, not screwed down).
6. An anti-gravity loop (AGL) of at least 400mm (ideally using swept bends) must be used
when the pump is sited above the dome of the hot water cylinder as it prevents air tracking
up into the pump chamber and back siphoning of the water again, creating air in the pump
chamber. An approved side or top entry flange must be used in these circumstances for the
hot water connection to the cylinder, with the Essex or alternative side entry flange being the
recommended method of connection. If the pump experiences aeration or low pressure as
result of poor flow to the pump with the use of a top entry flange, a side entry or Essex flange
may become a requirement.
7. Bathroom Zones: Salamander products covered in these notes cannot be installed
in Zone 0 or Zone 1. They can however be installed in areas that are accessible with
a tool. (See figure 5)
The pump should be installed in accordance with BS7671:2018.
In BS7671:2018 rooms containing baths or showers should be broken down into zones.
These zones are summarised as:
ZONE 0 – This is the bath or shower tray
ZONE 1 – Is considered to be the area where the individual is bathing or showering
or the area where shower water is likely to be directly sprayed.
ZONE 2 – Is the area beyond Zone 1, extending by a further 600mm.
Please refer to BS7671:2018 for further guidance.
Outside
Zones Outside
Zones
Zone 0
Zone 1
Zone 2
Outside Zone
Space under bath is Zone 1
if accessible without tool
Window recess Zone 2
2
22
2
2
1
1
0.6m 0.6m
2
Outside
Zones Outside
Zones
Outside Zones
22
2
2
21
0
Zone 0
Zone 1
Zone 2
Outside Zone
Space under bath is Zone 1
if accessible without tool
Window recess Zone 2
0.6m
0.6m
Outlet
Inlet
Outlet
Maximum 5 metres from vent to pump
(only 2 metres in 15mm pipe)
Cold
water
storage
2 litres/min
natural flow
Minimum
1.5 metres
MAX
60°C
Cold water storage
Inlet
Outlet
Inlet
Outlet
Usable capacity
Minimum 50 gallons
per bathroom
600mm or
less possible
negative head
Positive head
Other
supplies
Vent
Other services
MAX
60°C
MAX
60°C
1st tee off
downward leg
Figure 5: Bathroom Zones
Figure 6. Exclusive hot and cold supply Figure 7. Tee off other supplies
*
*Vent and expansion pipe to terminate to current standards
*

8 9
Commissioning
Before you finish
Fit pump inlet filters and vibration dampening feet.
It is CRITICAL to discharge water through the pump into a container using natural flow
before connecting the pump to outlet pipework in order to ensure the air has been
discharged from inlet pipework and pump chambers.This will not happen if the outlet
pipework is connected to the pump.The best method is:-
• Connect discharge pipework, not outlet pipes.
• Check that all the AV coupler isolating valves are open.
• Fill system. Check for leaks.
•DO NOTRUN PUMP DRY – to do so will cause irreparable damage to your pump and will
invalidate your warranty.
• Open shower mixer valve/system outlets to maximum hot and cold to check the natural
flow (unpumped) MUST be at least 1 litre in 30 seconds per side and 2 litres in 30 seconds
mixed.
• Open hot water outlets fully for 5 to 6 seconds and then turn outlets off. Then open cold
water outlets fully for 5 to 6 seconds and turn outlets off. If flow is poor and inconsistent
repeat above steps until flow is steady.
• Repeat 2-3 times
Negative head systems
Negative head systems exist where insufficient natural flow of water goes to the outlet
because either the outlet or the pipework to the outlet are above the height of the base of
the cold water cistern. Most instances of negative head systems occur in loft conversions
or where the cold water cistern sits on the joists in the loft. If the distance between the
bottom of the cold water cistern and the highest point in the system after the pump is 2
feet (610mm) or less, it is also possible that a universal pump will be required. Salamander’s
universal range of pumps activate the pump automatically even where insufficient natural
flow exists.
UK CT pumps suitable for negative head operation are:
CT FORCE 15 TU, 20 TU, 20 SU, 30TU and 30 SU, and CT Bathroom 60BU & 80BU.
Irish CT pumps suitable for negative head operation are:
CT FORCE 15 ITU, 20 ITU, 20 ISU, 30 ITU and 30 ISU, and CT Xtra 64HU, 69HU & 84HU.
Outlet
Outlet
Vent and
other services
Usable
capacity
Fit an
equilibrium
ball valve
Inlet
MAX
60°C
The hot connection
must be by an
approved top or
side entry flange
(Figure 3)
Negative
Head
If any pipe work to an outlet
is taken to within 610mm
of tank, the installation will need
to be fitted with a universal pump
Inlet
610mm
(2 feet)
The hot connection must be via an
approved side or top entry flange
MAX
60°C
Outlet
Outlet
Inlet
Inlet
Figure 8. Negative head system
The hot connection
must be by an
approved method

10 11
Step 3: Electrical installation
Your pump must be connected to the electrical supply using the main cable with the
attached plug. This plug must be connected to an accessible socket that has been installed in
compliance with IET Wiring Regulations.
The plug must be accessible at all times.
If the supply cord is damaged, it must be replaced by the manufacturer, it’s service agent,
or similarly qualified person in order to avoid a hazard.
All pipe work must be cross-bonded in accordance with the IET Regulations.
The pump is supplied with a fuse fitted. Higher rate fuses MUST NOT be used.
If installed by a Part P qualified installer, the pump may be fitted via a fused mains spur
without invalidating the warranty. See Technical Specifications for fuse ratings for each
model of pump. Ensure that the pump is fully operational before hard wiring pump in this
instance, this should be done during commissioning.
Step 2: Connecting the pump
Use only Salamander supplied AV couplers to connect the pump.
All associated pipework MUST be thoroughly flushed before making final connections
to the pump. Fill the pump with water before connecting to the discharge pipework.
The in-line strainers must be fitted to the hot and cold inlet supplies to the pump.
A Hose to pipework
The anti-vibration coupler nuts need only
be finger tight plus one quarter turn.
Mechanical tools must not be used to
tighten plastic coupler nuts as this may
cause damage which will invalidate the
warranty.
B Hose to pump
Do not twist or bend anti-vibration hoses
as this will invalidate the warranty.
Ensure that there are suitable means of
isolation for maintenance
Filter washers MUST be fitted to the inlets of the pump to validate your warranty.
Flat washers must be fitted to the outlets. Flat and filter washers are supplied with
the pump.
Flat washer
Fit to outlet
Filter
washers
Flat
washer
Filter washer
Fit to inlet
Isolating valve
shown in ‘On’
position
Isolating valve
shown in ‘Off’
position

12 13
Water starvation protection
In systems where it is absolutely not
possible to increase the usable cold water
storage capacity to meet the increased
demand of a pumped system; a water
starvation protection unit (WSP) may be
considered (See fig 11).
The WSP is a Salamander level switch which
must be positioned 102mm higher than the
highest outlet from the cold water storage
cistern. When the water level drops too far
the WSP will switch off the pump until the
cold water storage level is recovered.
Combi boilers and water heaters
As these appliances are invariably supplied directly from the cold mains – they are not
suitable for this range of pumps, unless pumping from a cold water storage cistern
via a universal pump.
Horizontal cylinders
As horizontal (Torpedo) cylinders are problematic for boosted systems consult PumpWise
on 0191 516 2002 for guidance and correct use of an approved top entry flange.
S flange
Complete with compression pump outlet and the open vent connections. Also supplied with
an adaptor to connect to 1” male and female top entry cylinders. (See fig 13).
Helpful guidelines
Cold water supplies and storage Recovery of cold storage
Ensure that there is sufficient water recovery to cover the water usage by the appliance.
Aeration of pump and cylinder from a cold water storage cistern
This occurs when the incoming cold mains ball valve is positioned above the cold feeds
to the cylinder and to the pump – aerated water is drawn into the pump as illustrated.
Chronic aeration of the pump occurs when
this problem is combined with inadequate
storage capacity and/or when the volume
of water is drawn by the pump and other
services exceeds the refill rate and creates
a vortex which draws air and possibly
debris into the pump.
Cold storage usable capacity
The usable capacity of cold storage is easily calculated as the capacity of water in the cold
cistern above the cold feeds to the cylinder, the pump and other outlets – see formula.
Formula for calculation on rectangular cistern:
Water above inlet (15”) x width (23”)
x length (36”) = 12,420 cu inches
Volume cu inches (12,420) x 0.01639
= 203.56 litres
Volume litres (203.56) x 0.22 = 44.78
gallons
Outlets
to pump
Vortex
Reposition
cold mains
ball valve here
The bottom
of the cold
tank must
be checked
& cleared
of debris
Width
Length
Depth
of water
Useable capacity
102mm
Outlets Water starvation
protection unit
Cold water storage
Inlet
Min 600mm
Air vents,
both hot
and cold
Outlet
Outlet
Vent and
other services
No Stop Essex Flange
MUST be used with
an anti-gravity loop at
least 200mm in depth
MAX
60°C
MAX
60°C
Inlet
To vent
S flange
To pump
HOT WATER
CYLINDER
Figure 9: Aeration
Figure 10: Water capacity calculations
Figure 11: Water starvation protection
unit (WSP)
Figure 12: Anti-gravity loop (AGL) - pumps
above the hot water cylinder Figure 13: S flange
The best method is the no stop
Essex flange with an anti-gravity
loop at least 400mm in depth.

14 15
Pump hunting protection
In negative head systems all the discharge pipework after the pump is pressurized.
In such systems there exists the possibility the pump will hunt ON-OFF-ON etc at intervals.
This will happen:
• if all outlets are not fully closed
• if there is a leak at a connection
• if boosted toilets are not fitted with equilibrium ball valves
• or as residual hot water contracts in long pipe runs.
Stored hot water volume
In calculating the volume of the stored hot water requirement it is important to consider:
• number of bathrooms, with particular attention to the size of the bath
• number of persons in household
Stored hot water temperature
Extract from BS5546:1990 (Current)
“The mean temperature of the stored water should not normally exceed 60ºC and in a
combined central heating and domestic hot water system it is recommended that the stored
water temperature is controlled independently from that on the primary circuit”.
Effective control of stored hot water is simply achieved by use of a cylinder thermostat or
direct acting thermostatic valve (e.g. tapstat).
Maximum water temperature for CT Xtra, CT Bathroom & CT FORCE pumps is 60ºC.
In systems where the stored hot water temperature cannot be controlled e.g. Aga solid fuel
appliance or very crudely by the boiler thermostat, a Salamander approved HWS TMV must
be used.
Approved flanges (cylinders)
The 22mm No Stop Essex and the other
approved top entry flanges with extension
pipes into the cylinder represent the best
known means of ensuring minimal aeration
of the hot supply water to the pump.
Please contact PumpWise on 0191 516
2002 for additional approved flanges.
Warix flange (fig 14)
A) The vent connection MUST
be from side in Warix flange.
B) The supply connection to the
pump MUST BE FROM THE TOP
of the Warix flange.
C) In systems where there are one
bathroom and an en-suite shower,
or two or more bathrooms, the cold
feed to the cylinder MUST be in
28mm pipework.
Water hammer protection
Water hammer most commonly occurs in systems where there are long pipe runs supplying
solenoid activated appliances e.g. washing machines or outlets with quick acting/turn taps/
valve(s). The harmful effect of water hammer shock waves can be cushioned by fitting
a pressure vessel unit, into the supply pipework as close as possible to the outlet from which
the shock waves are originating.
MAX
60˚C
A
B
C
Usable capacity
minimum 50 gallons
per bathroom
Never less than
1.2m for any
top entry flange
Warix flange
Unpumped
outlets
Washing machine
Pressure vessel
Figure 14: Approved flanges
Figure 15: Water hammer protection
*
*Vent and expansion pipe to terminate to current standards

16 17
General specifications – CT FORCE
Applications
All Salamander pumps are designed to boost low pressure hot and cold supplies from cistern-
fed services. When supplies from a water heater or a combination boiler are to be boosted
contact the Salamander PumpWise helpline on 0191 516 2002 for guidance.
Voltage
230 volts, 50 Hz.
Motor type
Capacitor start and run induction type motor with stainless steel shaft and in-built resetting
thermal protection (complies with BS5000 part 11).
Maximum head
All Salamander CT FORCE pumps – 10 metres (100kPa/1.0Bar).
Anti-vibration couplers
Do not bend
CT FORCE Pumps are supplied with AV couplers complete with Push Fit connections and
built-in isolating valves. See Technical specifications for details.
Mechanical seals
Rotary mechanical face seals are used. Scale deposits in water supplies can cause the
mechanical seal to stick if left for long periods without use. The pump must be run at least
five minutes every four weeks to ‘exercise’ all working parts.
Connections
¾” BSP male.
Initiation
Fully automatic, flow operated, requiring 1ltr in 30 sec per side or 2ltr in 30 sec mixed.
Only applies to positive head pumps.
Temperature
Maximum fluid temperature 60ºC.
Pump noise
Salamander has engineered this product range to be as quiet as possible, however no pump
is completely silent. Correct installation (anti-vibration couplers straight, rubber feet fitted)
will minimise noise, vibration and transmission noise.
Standards and approvals
Splash proof rating IPX2; complies with the requirements of
current British and European safety standards for household and
similar electrical appliances; meets with Compliance with European
Community Directives (CE). Due to continuous improvement and
updating specifications may be altered without prior notice.
The CT FORCE range is fully WRAS approved and has been awarded
Quiet Mark.
HWS TMV blending valve controller
A Salamander approved HWS Blending valve controller will protect booster pumps in systems
where the temperature of the stored hot water is uncontrolled – see below.
Usable capacity
minimum 50 galls
per bathroom
Vent
and other
services
Salamander approved HWS TMV Blending
valve controller is factor
y
set at 55 - 60°C
MAX
60°C
Figure 16: HWS blending valve controller to pump

18 19
Technical specifications - CT ForceGeneral specifications – CT Xtra & CT Bathroom
Applications
All Salamander pumps are designed to boost low pressure hot and cold supplies from
cistern-fed services. When supplies from a water heater or a combination boiler are to be
boosted contact the Salamander PumpWise helpline on 0191 516 2002 for guidance.
Voltage
230 volts, 50 Hz.
Motor type
Capacitor start and run induction type motor with stainless steel shaft and in-built resetting
thermal protection (complies with BS5000 part 11).
Maximum head
All CT Xtra and CT Bathroom pumps are rated for a maximum static head of 10 metres.
(100 kPa / 1.0 bar)
Anti-vibration couplers
Do not bend
Please refer to the Technical Specifications table for information on which AV Couplers are
supplied with each pump.
Mechanical seals
Rotary mechanical face seals are used. Scale deposits in water supplies can cause the
mechanical seal to stick if left for long periods without use. The pump must be run for at least
five minutes every four weeks to ‘exercise’ all working parts.
Connections
¾” BSP male.
Initiation
Only applies to positive head pumps. Fully automatic, flow operated, requiring 1 litre in 30 sec
per side or 2 litres in 30 sec mixed.
Temperature
Maximum fluid temperature 60ºC.
Pump noise
Salamander has engineered this product range to be as quiet as possible, however no pump
is completely silent. Correct installation (anti-vibration couplers straight, rubber feet fitted)
will minimise noise, vibration and transmission noise.
Standards and approvals
Splash proof rating IPX2; complies with the requirements of
current British and European safety standards for household and
similar electrical appliances; meets with Compliance with European
Community Directives (CE). Due to continuous improvement and
updating specifications may be altered without prior notice.
The CT Xtra and CT Bathroom ranges of pumps are also fully WRAS
approved. CTXtra has also been awarded Quiet Mark.
Part No. Description Specification Performance Connection Type Pump Volumetrics Packed Pump
Volumetrics
Electrical
Input
Pump
Type
Pump Hoses Isolators Dimensions Dimensions
CT FORCE
Force 15PT
Force 15IPT
1.5 Bar Twin End
Positive Head Shower
Pump
3A 110
(1.1)
130
(1.3)
150
(1.5)
¾” 22mm
21mm 4.96 180 120 160 6.02 298 218 205
Force 20PT
Force 20IPT
2.0 Bar Twin End
Positive Head Shower
Pump
3A 150
(1.5)
180
(1.8)
200
(2.0)
¾” 22mm
21mm 4.97 180 120 160 6.03 298 218 205
Force 30PT
Force 30IPT
3.0 Bar Twin End
Positive Head Shower
Pump
3A 220
(2.2)
260
(2.6)
300
(3.0)
¾” 22mm
21mm 6.22 210 120 160 7.34 298 218 205
Force 20PS
Force 20IPS
2.0 Bar Single End
Positive Head Shower
Pump
3A 150
(1.5)
180
(1.8)
200
(2.0)
¾” 22mm
21mm 4.33 183 120 160 5.17 298 218 205
Force 30PS
Force 30IPS
3.0 Bar Single End
Positive Head Shower
Pump
3A 210
(2.1)
260
(2.6)
300
(3.0)
¾” 22mm
21mm 5.61 213 120 160 6.48 298 218 205
CT FORCE Universal Pumps
Force 15TU
Force 15ITU
1.5 Bar Twin End
Positive and Negative
Head Shower Pump
3A 110
(1.1)
130
(1.3)
150
(1.5)
¾” 22mm
21mm 5.53 180 125 315 6.75 298 218 360
Force 20TU
Force 20ITU
2.0 Bar Twin End
Positive and Negative
Head Shower Pump
3A 150
(1.5)
180
(1.8)
200
(2.0)
¾” 22mm
21mm 5.57 180 125 315 6.82 298 218 360
Force 30TU
Force 30ITU
3.0 Bar Twin End
Positive and Negative
Head Shower Pump
3A 220
(2.2)
260
(2.6)
300
(3.0)
¾” 22mm
21mm 6.79 210 125 315 8.10 298 218 360
Force 20SU
Force 20ISU
2.0 Bar Single End
Positive and Negative
Head Shower Pump
3A 150
(1.5)
180
(1.8)
200
(2.0)
¾” 22mm
21mm 4.96 183 125 315 5.94 298 218 360
Force 30SU
Force 30ISU
3.0 Bar Single End
Positive and Negative
Head Shower Pump
3A 210
(2.1)
260
(2.6)
300
(3.0)
¾” 22mm
21mm 6.20 213 125 315 7.24 298 218 360
Fuse
230/1/50
Regenerative
Pressure (kPA/Bar) at 16ltr/min
Pressure (kPA/Bar) at 8tr/min
Max pressure (kPA/Bar) closed head
BSP
Push Fit
Isolators intergrated into the hoses
Weight (Kg)
Length (mm)
Width (mm)
Height (mm)
Weight (Kg)
Length (mm)
Width (mm)
Height (mm)

20 21
Technical Specifications - CT Xtra
Part No. Description Specification Performance Connection Type Pump Volumetrics Packed Pump
Volumetrics
Electrical
Input
Pump
Type
Pump Hoses Isolators Dimensions Dimensions
CT Xtra Shower Pumps
CT50 Xtra 1.5 Bar Twin End
Positive Head
Shower Pump
3A 100
(1.0)
130
(1.3)
150
(1.5)
¾” 15mm 3.56 185 120 160 4.31 293 213 226
CT50+ Xtra 1.5 Bar Twin End
Positive Head
Shower Pump
3A 100
(1.0)
130
(1.3)
150
(1.5)
¾” 15mm
Inlet
only
3.56 185 120 160 4.35 293 213 226
CT54 Xtra 1.5 Bar Twin End
Positive Head
Shower Pump
3A 100
(1.0)
130
(1.3)
150
(1.5)
¾” 21mm 3.56 185 120 160 4.49 293 213 226
CT75 Xtra 2.0 Bar Twin End
Positive Head
Shower Pump
3A 130
(1.3)
170
(1.7)
200
(2.0)
¾” 15mm 3.96 185 120 160 4.72 293 213 226
CT75+ Xtra 2.0 Bar Twin End
Positive Head
Shower Pump
3A 130
(1.3)
170
(1.7)
200
(2.0)
¾’’ 15mm
Inlet
only
3.96 185 120 160 4.76 293 213 226
CT79 Xtra 2.0 Bar Twin End
Positive Head
Shower Pump
3A 130
(1.3)
170
(1.7)
200
(2.0)
¾” 21mm 3.96 185 120 160 4.90 293 213 226
CT55 Xtra 1.5 Bar Single End
Positive Head
Shower Pump
3A 110
(1.1)
135
(1.35)
150
(1.5)
¾” 15mm 3.45 185 120 160 4.07 293 213 226
CT55+ Xtra 1.5 Bar Single End
Positive Head
Shower Pump
3A 110
(1.1)
135
(1.35)
150
(1.5)
¾” 15mm
Inlet
only
3.45 185 120 160 4.08 293 213 226
CT59 Xtra 1.5 Bar Single End
Positive Head
Shower Pump
3A 110
(1.1)
135
(1.35)
150
(1.5)
¾” 21mm 3.45 185 120 160 4.15 293 213 226
CT85 Xtra 2.5 Bar Single End
Positive Head
Shower Pump
3A 170
(1.7)
200
(2.0)
220
(2.2)
¾” 15mm 3.86 185 120 160 4.48 293 213 226
CT85+ Xtra 2.5 Bar Single End
Positive Head
Shower Pump
3A 170
(1.7)
200
(2.0)
220
(2.2)
¾” 15mm
Inlet
only
3.86 185 120 160 4.52 293 213 226
CT89 Xtra 2.5 Bar Single End
Positive Head
Shower Pump
3A 170
(1.7)
200
(2.0)
220
(2.2)
¾” 21mm 3.86 185 120 160 4.59 293 213 226
Fuse
230/1/50
Regenerative
Pressure (kPA/Bar) at 16ltr/min
Pressure (kPA/Bar) at 8tr/min
Max pressure (kPA/Bar) closed head
BSP
Push Fit
Isolators intergrated into the hoses
Weight (Kg)
Length (mm)
Width (mm)
Height (mm)
Weight (Kg)
Length (mm)
Width (mm)
Height (mm)
Technical Specifications - CT Xtra H & HU, CT Bathroom B & BU
Part No. Description Specification Performance Connection Type Pump Volumetrics Packed Pump
Volumetrics
Electrical
Input
Pump
Type
Pump Hoses Isolators Dimensions Dimensions
CT Xtra Shower Pumps
CT60 B
Bathroom
1.8 Bar Twin End
House Pump 3A 120
(1.2)
160
(1.6)
180
(1.8)
¾” 15mm 3.98 185 120 160 4.76 293 213 226
CT64 H Xtra 1.8 Bar Twin End
House Pump 3A 120
(1.2)
160
(1.6)
180
(1.8)
¾” 21mm 3.98 185 120 160 4.89 293 213 226
CT80 B
Bathroom
2.6 Bar Twin End
House Pump 3A 180
(1.8)
240
(2.4)
260
(2.6)
¾” 22mm 5.21 213 120 160 6.23 298 218 226
CT84 H Xtra 2.6 Bar Twin End
House Pump 3A 180
(1.8)
240
(2.4)
260
(2.6)
¾” 21mm 5.21 213 120 160 6.51 298 218 226
CT Xtra & CT Bathroom House Universal Pumps
CT60 BU
Bathroom
1.8 Bar Twin End
Universal House Pump 3A 120
(1.2)
160
(1.6)
180
(1.8)
¾” 15mm 4.58 185 125 315 5.56 293 213 351
CT64 HU Xtra 1.8 BarTwin End
Universal House Pump 3A 120
(1.2)
160
(1.6)
180
(1.8)
¾” 21mm 4.58 185 125 315 5.91 293 213 351
CT80 BU
Bathroom
2.6 Bar Twin End
Universal House Pump 3A 180
(1.8)
240
(2.4)
260
(2.6)
¾” 22mm 5.81 213 125 315 7.00 298 218 351
CT84 HU Xtra 2.6 BarTwin End
Universal House Pump 3A 180
(1.8)
240
(2.4)
260
(2.6)
¾” 21mm 5.81 213 125 315 7.22 298 218 351
Fuse
230/1/50
Regenerative
Pressure (kPA/Bar) at 16ltr/min
Pressure (kPA/Bar) at 8tr/min
Max pressure (kPA/Bar) closed head
BSP
Push Fit
Isolators intergrated into the hoses
Weight (Kg)
Length (mm)
Width (mm)
Height (mm)
Weight (Kg)
Length (mm)
Width (mm)
Height (mm)

22 23
Salamander
Salamander PumpWise is your guarantee to:
• help you select the right pump for the job.
• avoid installation pitfalls.
• provide a further ONE YEAR WARRANTY FREE for CT XTRA & CT Bathroom pumps
(UK only), in addition to the standard warranty period.
All you have to do is to implement the technical advice recommendations for any specific
installation and register the pump when installation is complete.
PumpWise helpline 0191 516 2002
PumpWise from Salamander helps customers and provides a support service second to none.
Installers and customers can be sure of a speedy response to requests for technical help
guidance and advice.
Safety in operation
These appliances are not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance
Trouble Shooting
CHECK THATTHE INSTALLATION COMPLIES WITH THE SALAMANDER INSTRUCTIONS IF THE
PUMP IS STILL INOPERABLE, CONTACT PUMPWISE ON 0191 516 2002.
Fault Probable cause Recommended solution
Pump will not start Insufficient gravity flow Check suitability of pump – is installation in negative head
(see page 8)
Check inlet filters are not blocked
Check flow rate (min of 2l/min required on both hot and cold)
Inlet/outlet connections incorrect Check that connections are plumbed the correct way round
and all valves are open
Electrical Check power supply
Check fuse
Check circuit breaker
Debris under flow switch Remove outlet hoses and check that flow switch sits in lowest
position
Float sticking in outlet Ensure no debris is in outlet area
Flow switch malfunction Contact Technical Advice Line
Reduced/ intermittent flow Incorrect or no anti-aeration
flange fitted
Fit appropriate anti-aeration flange
Insufficient gravity flow See above
Blocked inlet filters Ensure that all filters and shower head are free from debris
Couplers restricting flow Ensure that all AV couplers are straight and not bent or distorted
Air in system Run system on full hot with pump switched off (i.e. gravity only)
for several minutes
Check cold water storage is correct for installation
Ensure cold water refill rate is adequate for installation
Check that vents are fitted as described in instructions
Wrong size pump for system Ensure pump is sufficient to run the equipment
Hot temp set too high Reduce cylinder stat setting to 60ºC max or fit HWS/TMV
Pump starts with all outlets
closed
Leak in system Check for leaks
Outlet open Ensure all outlets are fully closed or capped – i.e. no dead legs
in pipework
Pump is noisy Air in system See above
Pump vibrating on surface Ensure rubber feet are fitted to pump
AV couplers causing vibration Ensure that all AV couplers are straight and not bent or distorted
Pump is leaking Pump exposed to mains water
pressure
Fit break cistern or remove from mains supply
Pump has suffered chemical
damage
Ensure that the pump has not come into contact with chemical
substance i.e. solder flux
Pump exposed to excessive
temperature
Is effective temp control fitted (cylinder stat or HWS/TMV
valve)?
Pump appears to have leaked but
not sure
Check leak is not from fitting in pipework above pump
Pumps above hot cylinder
becomes noisy/low
pressure during use
Aeration or water stavation An essex flange may be required for the hot connection to
cylinder. Ensure pump is a minimum of 600mm below the cold
water tank.

24 25
Warranty
Salamander CT FORCE Brass ended pumps benefit from a full five years warranty, CT Xtra
and CT Bathroom pumps benefit from a full two years warranty (UK and ROI). This is extended
to three years (CT Xtra & CT Bathroom) when customers consult us through the PumpWise
initiative and register the pump at time of installation (UK only).
PLEASE NOTE:
Incorrect installation WILL invalidate the pump warranty
Salamander Pumps operates a policy of continuous development and reserves the right to
change any of the specifications of its products without prior notice. All information data
and illustrations given in this leaflet may be subject to variation.
In order to get the most from your Salamander Pump:
• take care that the temperature of your stored water NEVER exceeds the recommended
maximum of 60ºC
• contact the PumpWise helpline at any sign of aeration or spluttering of the discharge
water from the shower or other outlets
Our PumpWise commitment
We promise to help you select the right pump and eliminate the risk of incorrect installation.
We strive to design and manufacture a robust quality product that will delight our customers.
We assure you that should you experience a problem the PumpWise helpline is there to help;
our advisers will provide immediate advice and, if necessary, arrange to fix the problem on
site.
Further technical assistance
For more details and further technical assistance consult PumpWise.
Telephone: 0191 516 2002
Facsimile: 0191 548 4445
E-mail: [email protected]
To the installer
Please follow the guidelines for installation provided in this brochure and call the PumpWise
helpline for installation advice.
Once the installation has been completed and the system has been tested to your
satisfaction, please assist the customer in completing warranty registration.
Please note that Salamander Pumps are able to provide an onsite service visit which may be
chargeable.
1 The Scope of the Warranty
SALAMANDER PUMPED SHOWER SYSTEMS LTD (“the Company”) Warrants subject to
the terms and conditions below for the Warranty period(s) specified in paragraph 3 that
the Company shall:
Repair or replace free of charge the product(s) specified on the Online Warranty
Registration or Telephone Warranty Registration any component part thereof (together
referred as “the equipment”) which shall in the opinion of the Company have proved
defective by reason only of the Company’s materials or workmanship. The Company shall
be under no obligation whatsoever under this Warranty to repair or replace equipment
which has been misused, tampered with, or modified/altered in any way without the
consent in writing from the Company; or if any component or accessory has been replaced
by a type not specified by the Company; or if the equipment is incorrectly installed,
operated or used other than as described in the instruction manual; or if any servicing or
repair of the equipment shall have been carried out by anyone other than an authorised
Company dealer appointed by the Company (“dealer”).
The Company’s liability under this Warranty is limited to the said repairs or replacement
and shall under no circumstances extend to any financial loss or damage including
consequential losses alleged to have been suffered by the claimant.
Subject as provided in this warranty and except where the equipment is sold to a person
dealing as a consumer all warranties, conditions or other terms implied by law are
excluded to the fullest extent permitted by law.
Nothing in this warranty shall exclude liability for death or personal injury caused by the
Company’s negligence.
2 Terms and conditions
This Warranty shall only be enforceable by you if the following terms and conditions have
been complied with:
a. That the pump has been installed in accordance with the installation instructions,
guidance and advice contained within the installation and warranty guide and/or
provided by the Salamander help desk.
b. You are the original purchaser of the equipment from a dealer and not an assignee or
subsequent purchaser of the equipment.

26 27
e. This Warranty is given in addition to and does not affect your statutory rights as a
consumer.
f. This Warranty is valid and enforceable for equipment purchased and used exclusively
in the UK and The Republic of Ireland only.
g. Where the Company issues a replacement the equipment replaced shall be returned
to the Company forthwith and shall become the property of the Company.
h. No authority has been given to any person, firm or company to vary the terms of this
Warranty.
c. You must evidence the date of purchase by retaining the original invoice from the
dealer. Without such evidence the Company reserves the right to reject any such
claims under the terms of this Warranty.
d. Within 15 days of purchase of the equipment the Warranty registration is accurately
completed online.
e. Within 30 days of discovery of a defect giving rise to liability under paragraph
1 above you give notice thereof in writing to the Company.
f. Provided the pump has not been altered, tampered with, modified or transformed
in any way.
3 The Warranty periods
The Warranty periods referred to in paragraph 1 above are as follows:
a. i. CT FORCE (UK only) products manufactured by the Company 5 years from date of
purchase provided the warranty registration is completed online or over the phone
within 15 days of purchase. (Pumps purchased prior to 1st November 2015 come
with 3 years warranty).
ii. CT FORCE (ROI only) products manufactured by the Company 5 years from date
of purchase provided the warranty is completed online or over the phone within 15
days of purchase. (Pumps purchased prior to 1st January 2016 come with 2 years
warranty).
iii. CT Xtra & CT Bathroom (UK & ROI) products manufactured by the Company 2 years
from date of purchase provided the warranty registration is completed online or
over the phone within 15 days of purchase.
iv. Where the PumpWise helpline has been contacted, and the recommendations
implemented, the warranty periods detailed in points 3.a.i. and 3.a.iii. will be
extended by 2 years for the CT FORCE pump range to 5 years total (UK only), and by
1 year for the CT Xtra and CT Bathroom pump ranges to 3 years total (UK only).
b. Products supplied by the company, but are not of the company’s manufacture come
with 30 day warranty from date of purchase. Anti-Vibration Couplers (hoses) come
with 1 year from date of purchase.
c. The warranty period in respect of any product repaired or replaced under the warranty
shall be part of the above period(s) which remain unexpired.
d. In the event of a claim for repairs or replacement being made under the terms of this
Warranty, a visit from a Salamander service engineer may be necessary. Engineer
visits are not covered under/part of the warranty agreement. In circumstances where
in the opinion of the Company the defect has not been caused by the Company’s
materials or workmanship then the Company reserves the right to charge the claimant
at its current hourly rates and list prices in respect of any service engineer’s time
and replacement of any parts. Please speak to PumpWise for further details and
confirmation of costs. Be advised in order for the pump to be assessed by an onsite
engineer the pump must remain insitu.

28 29
NotesNotes

Register your warranty
Apply online at:
www.salamanderpumps.co.uk
Apply by phone:
0191 516 2002
Unit 2c Colima Avenue
Enterprise Park West
Sunderland, SR5 3XE
Get in touch, we’re here to help
call us on 0191 516 2002
This manual suits for next models
45
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