Sallmetall SALL LAMINATOR S1600 User manual

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SALLLAMrI{ATOR' S
1400,
S
1600,
S
2000.
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MANUAL
FOR THE SALL LAIVI]NATOR
S14OO/
1600
/2OOO
COLD MOUNTING PROCESS
Designed to increase profits of photo processors, bij expanding
the market for large prints, transparencÍes through mounli.rg
and protecting with first class equipment.

-1-
COLD PROCESSINGLA}4INATORTYPE S 14OO/1600/2OOO
1. Place the laminator on the spot where it is to be installed..
(Do not uncrate before the machine has reached the final spot).
2. Uncrate the machine and loose the four bolts that tighten the
machine on the bottom of the crate.
3. Lift the machine, mount the four feets, puIl away the skid
and place the machine on j-ts four feets (see FIG. 1),
4. Level the machine into a perfect, vertical and horizontal
position (see FIG. 2 and 3). For a detail of a foot see FIG.14.

-2-
ELECTRTCAL
(FIG. 4)
The SALL LAMTNATOR
s 1400
/1600/2000 runs on 220 vAC 1 phase
erectricity, frequency 50 or 60 Hz or when a transformèr has
been on 105, 115, 125 VAC.
First check if the transformer is connected j-n the right position
(connections 108 113), and after that put in the plugrturn the
key of the main sj-tch and measure the vortage on coinection
plug 1 and 2. It should be ZZ0 VAC
I 58.
When this is right, put in the pC boards.
The machine j-s now ready for running.
The'machines for onry 220 vAc normarly donrt have the main
transformer.
When you have a machine with a long swing arm mind thad you do not
turn around the control paner or the suing arm more than 360", you
can damage the cábles inside of the arm.
A. Main transformer 105/1j5/125/ 220 VAC
B. Transformer 220-24/12-0-12 VAC
. C. Inductance coil
D. PC board wind-up motor 56 (double sided 2x 56)
E. PC board maln motor 55 - ATTENTION:
C5 50 Hz 0,10 UF
60 Hz 0,047 UF
F. PC board stoppage waiter 54
c. PC board up/down upperroller 53
H. Fuse 2A, slow
I Fuse 4A, slow
An erectronic eye protects alien objects like ties and fingers
(FrG. 7
) .
CLEANTNG
To clean the rollers use alcohol or spirit on1y.

-J-
CONTROL
PANEL (FIG. 5)
A. ConLroI lamp for electric po\^/er (clear)
B. Roller-up button to reduce the pressure of the roller
C. Roller-down button to raise the pressure
D. Roller pressure indicator
E. Selection switch for automatic run or feet pedal control
F. Forward run button for continues run
G. Foot pedal for run and stop machine
H. Control lamp for running of pressure rollers (red)
I. Stop button for an interruption, and hold for powering wind-up
motor independent
J. Reverse button for opposj-te turning of pressure rollers
K. Speed control main motor
L. Vírinkle control, one button for right and one button for left
M. Unwind. brake power control
N. Wind-up switch and speed control
O. Emergency stops. Pushing stops the pressure rollers and brj-ngs
the upper pressure roIler in a higher position.
Fo reset puII out.
P. Zero for placing pressure meter in zero position (Iift rollers,
warm up the machine 1
5 minutes, turn to zerol
O. Gain is set by manufacturer (clo not turn)

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-ilircction totbe{igtt orro

-4-
Clear power
turned into
ROLLER
UP
POIdER CONTROL LAMP (clear)
control lamp will light up, when main switch is
position one (F'ïc. 1 ) .
ROLLER PRESSURE ÏNDICATOR
when command
button "rolrer up" is pushed, the pressure of the
::++:I_rtll,ilcrease. The maximum
oiening between the pressure
rolrers is E€5-ffi]-There is an end switóh for maximum gap
between the rollers.
ROLLERDOWN
with command
button "rorler down" the pressure of the rorrer can
be increasing, til1 reaching the need.à pr"""ure position on
pressure indicator. Using the handwheel (ffC. Z) jroo ".r, give a
mor accurate pressure posltion set
ATTENTToN:
after usi-ng the machine it is necessery to raise the
Eop-roTTêr about 10 *;, to protect the rollers against fr.at spots.
The
The roller pressure indicator
maximumpressure is enouqh
quality lamination film]
shows the pressure from 0 - 1008.
to get good lamj_nation with
SELECTION
SWÏTCH
The operator can choose for a continues run with contror from
main switch board or contror by foot pedal. place serection
switch in desired position.
FORWARD
RUN
This command button for a forward and wind-up motor run, onry
--reacts when the selection switch is in the aitomatic position.
After pushing the button the red lamp lights.
lrÍhen speed control is in zero positión the machine will not run.
FOOT PEDAL
I{hen foot pedal is pushed
machine will run whón vou
has been turned up.
the red control lamp lights and the
hold the foot pedal and when speedcontrol

-5-
RUNNTNG PROCESS CONTROL LA]"IP
VÍhen foot pedal or forward run button is pushed the red control
Iamp will light up.
STOP SWITCH FOR PRESSURE
ROLLERS
During a laminatj-on process in position automatic run, the process
can only be stopped by pushing the button stop.
After correction or inspection (of the picture, Iaminating process),
the process can be continued by pushing on button forward.
When holding the stop swj-tch you can control the wind-up motor
independent from main motor.
REVERSE
The reverse commandbutton only gives a reverse run when button
is pushed and speed.control has been turned up.
, SPEEDCONTROL
The pressure rollers can laminate with a variable speed from
0-8 mtr per minute (0-26 feet per minute).
Although the maximumspeed gives the user a quick resultr w€
suggest to run the machine with a lower speed, by way of
precaution.
This will give time to correct eventual problems, which might
show up (dust on the picture, creasing of a laminating film).
With the speed control you can start and stop the rollers and
wind-up motor (when itrs powered) after pushing the button
forward, the red control lamp should be in tight position.
I^IRfNKLE
CONTROL
By using the wrinkle control system, creasing of the mounting or
laminating film can be controlled.
Before starting a laminating process be sure the unwind shaft (FIG.6)
is in the middle position (the line on the shafts shoulC be in line
with the side of the beari.g).
This to be sure there is space to displace the unwind shaft.
When instructions are followed you will get a uniform, wrinkle and
bubble free bonding.
The right button moves the supply shaft to the right and the left
button moves the supply shaft to the left.